iQ2000 Portable Generator Owner’s Manual 000853 MODEL:________________________ SERIAL:________________________ DATE PURCHASED:______________ WARNING This product is not intended to be used in a critical life support application. Failure to adhere to this warning could result in death or serious injury. (000209a) Register your Generac product at: WWW.GENERAC.
Table of Contents Section 1 Introduction and Safety 1 Introduction ..................................... 1 Safety Rules .................................... 1 Safety Symbols and Meanings ........ 1 Exhaust and Location Hazards ....... 2 Electrical Hazards ........................... 3 Fire Hazards .................................... 3 Standards Index .............................. 3 Section 4 Maintenance and Troubleshooting ..........................13 Maintenance ..................................
Section 1 Introduction and Safety Introduction Thank you for purchasing a Generac Power Systems Inc. product. This unit has been designed to provide high-performance, efficient operation, and years of use when maintained properly. DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious injury. (000001) WARNING Consult Manual. Read and understand manual completely before using product.
WARNING DANGER The exhaust system must be properly maintained. Do not alter or modify the exhaust system as to render it unsafe or make it noncompliant with local codes and/or standards. Failure to do so will result in death or serious injury. (000179a) Risk of injury. Do not operate or service this machine if not fully alert. Fatigue can impair the ability to service this equipment and could result in death or serious injury. (000215) WARNING DANGER Electrocution.
Electrical Hazards DANGER DANGER Electrocution. Contact with bare wires, terminals, and connections while generator is running will result in death or serious injury. (000144) Risk of fire. Allow fuel spills to completely dry before starting engine. Failure to do so will result in death or serious injury. (000174) WARNING DANGER Electrocution. Water contact with a power source, if not avoided, will result in death or serious injury. (000104) DANGER Electrocution.
Section 2 General Information and Setup 13 15 12 18 14 17 000579 16 000581 000662 20 Figure 2-1. Features and Controls TABLE 1.
Know Your Generator Emissions The United States Environmental Protection Agency (US EPA) (and California Air Resources Board (CARB), for engines/equipment certified to California standards) requires that this engine/equipment complies with exhaust and evaporative emissions standards. Locate the emissions compliance decal on the engine to determine applicable standards. For emissions warranty information, please reference the included emissions warranty.
Connection Plugs Economy Switch 120 VAC, Duplex Receptacle The 120 Volt outlet is overload protected by the inverter module electronic control. See Figure 2-4. Each receptacle will power 120 Volt AC, single phase, 60 Hz electrical loads requiring up to 1600 watts (1.6 kW). NOTE: Limit length of extension cords to fifteen feet, or less, to prevent voltage drop and overheating of wires.
Add Engine Oil 6 1 7 2 8 CAUTION Engine damage. Verify proper type and quantity of engine oil prior to starting engine. Failure to do so could result in engine damage. (000135) 5 3 4 003040 Figure 2-6. Status Indicators NOTE: The generator is shipped without oil in the engine. Add oil slowly and verify oil level often during filling process to ensure overfilling does not occur. 1. Place generator on a level surface. 2. Clean area around oil fill and oil drain plug. 3.
6. Remove dipstick and verify oil level is within safe operating range. NOTE: Verify oil level often during filling process to ensure overfilling does not occur. 7. Install oil fill cap/dipstick and hand-tighten. Fuel DANGER Explosion and Fire. Fuel and vapors are extremely flammable and explosive. Add fuel in a well ventilated area. Keep fire and spark away. Failure to do so will result in death or serious injury. (000105) DANGER Do not overfill fuel tank. Fill to 1/2 in.
Section 3 Operation Operation and Use Questions Call Generac customer service at 1-888-GENERAC (1-888-436-3722) with questions or concerns about equipment operation and maintenance. Before Starting Engine 1. Verify engine oil level is correct. 2. Verify fuel level is correct. 3. Verify unit is secure on level ground, with proper clearance and is in a well ventilated area. Prepare Generator for Use DANGER Asphyxiation. Running engines produce carbon monoxide, a colorless, odorless, poisonous gas.
2. Add to that figure the running watts of all other connected loads. Wattage Reference Guide is provided to assist in determining how many items the generator can operate at one time. NOTE: All figures are approximate. See data label on appliance for wattage requirements.
Restarting Hot Engines 2 CAUTION 3 1 000663 Figure 3-2. PowerDial Positions 5. See Figure 3-2. When engine starts, rotate PowerDial to RUN (2). Choke operation is reduced as PowerDial is rotated towards RUN. If engine falters, rotate PowerDial counterclockwise to START (1) to increase choke. When engine runs smoothly, rotate back to RUN. NOTE: If engine fires, but does not continue to run, rotate the PowerDial to START and repeat starting instructions.
Parallel Reset Procedure 1. Turn OFF all loads applied to generators. 2. See Figure 3-4. Remove the 30A plug from parallel kit. DO NOT unplug parallel kit from generators. . 003594 Figure 3-4. Remove 30A Plug 3. See Figure 3-5. Press and hold the Reset button (1) on unit A for three (3) seconds, then release. 4. See Figure 3-5. Wait for the red Overload light (2) to turn OFF and the green Ready light (3) to turn ON. . 3 2 1 003039 Figure 3-5. Reset Button and Status Lights 5. See Figure 3-5.
Section 4 Maintenance and Troubleshooting Maintenance Preventive Maintenance Regular maintenance will improve performance and extend engine/equipment life. Generac Power Systems, Inc. recommends that all maintenance work be performed by an Independent Authorized Service Dealer (IASD). Regular maintenance, replacement, or repair of the emissions control devices and systems may be performed by any repair shop or person of the owner’s choosing.
. 7. Replace oil fill cap and hand-tighten. NOTE: Some units have more than one oil fill location. It is only necessary to use one oil fill point. SAE 30 10W-30 Change Engine Oil Synthetic 5W-30 WARNING 000399 Inspect Engine Oil Level WARNING Risk of burns. Allow engine to cool before draining oil or coolant. Failure to do so could result in death or serious injury. (000139) Inspect engine oil level prior to each use, or every 8 hours of operation. 1. Place generator on a level surface. 2.
Air Filter Inspect Muffler and Spark Arrester Engine will not run properly and may be damaged if run with a dirty air filter. Service air filter more frequently in dirty or dusty conditions. To service air filter: 1. See Figure 4-4. Turn knob and remove service door (A). 2. Unscrew bolt (B) and remove air filter cover (C). 3. Wash filter (D) in soapy water. Squeeze dry in clean cloth (DO NOT TWIST). 4. Clean air filter cover before re-installing it.
Valve Clearance IMPORTANT NOTE: If uncomfortable about doing this procedure, or the proper tools are not available, take generator to the nearest service center to have valve clearance adjusted. Check valve clearance after the first fifty-hours of operation. Adjust as necessary. • Intake — 0.10 ± 0.02mm (cold), (0.004" ± 0.001" inches) • Exhaust — 0.10 ± 0.02mm (cold) (0.004" ± 0.001" inches) Storage General DANGER Explosion and Fire. Fuel and vapors are extremely flammable and explosive.
Troubleshooting PROBLEM CAUSE CORRECTION Engine won't start. 1. 2. 3. 4. 5. PowerDial turned off. Out of fuel. Defective spark plug. Plugged fuel filter. Defective or stuck PowerDial assembly. 6. Incorrect engine oil level. 7. Defective ignition coil. 8. Fuel cap vent OFF. 9. Carb is flooded. 10. Throttle plate closed. 1. Turn on PowerDial. 2. Fill fuel tank. 3. Replace spark plug. 4. Contact IASD. 5. Contact IASD. 6. Check/fill engine oil. 7. Contact IASD. 8. Turn fuel cap vent ON. 9. Drain carb. 10.
Part No. 10000003992 Rev. A 09/23/2016 ©2016 Generac Power Systems, Inc. All rights reserved. Specifications are subject to change without notice. No reproduction allowed in any form without prior written consent from Generac Power Systems, Inc. Generac Power Systems, Inc. S45 W29290 Hwy. 59 Waukesha, WI 53189 1-888-GENERAC (1-888-436-3722) generac.
