Full Product Manual

Maintenance
24 Owner’s Manual for 60 Hz Air-Cooled Generators
Battery Maintenance
The battery should be regularly inspected per the
Service Schedule. Contact an IASD for assistance if
necessary.
Proceed as follows to inspect the battery:
1. Lift the lid to gain access to the controller and press
the OFF button to shut down the generator, then
remove the front panel.
2. Remove the 7.5 amp fuse from the control panel.
3. Remove the intake side panel. (See Intake Side
Panel Removal.)
4. See Figure 4-1. Disconnect the white battery
charger cable.
5. See Figure 4-6. Inspect the battery posts and
cables for tightness and corrosion. Tighten and
clean as necessary.
Figure 4-6. Battery Cables
6. (Unsealed batteries only): Completely disconnect
the battery. Check the battery fluid level and, if
necessary, fill with distilled water only. DO NOT
use tap water. Also, have an IASD or a qualified
service technician check the state of charge and
condition.
7. When inspection is complete, reconnect the battery
cables, the battery charger cable, reinstall the
intake side panel, and reinstall the 7.5 amp fuse.
8.
Place the controller in AUTO mode.
9. Complete the Installation Wizard Menu.
10. Reinstall the front panel and close the generator lid.
Always recycle batteries in accordance with local laws and
regulations. Contact your local solid waste collection site or
recycling facility to obtain information on local recycling
processes. For more information on battery recycling, visit
the Battery Council International website at:
http://
batterycouncil.org
Strictly observe the following precautions when working
on batteries:
• Remove the 7.5 amp fuse from the generator
control panel.
• Disconnect the battery charger as directed in
Battery Maintenance.
• Remove all jewelry—watches, rings, metal objects,
etc.
• Use tools with insulated handles.
• Wear rubber gloves and boots.
• Do not place tools or metallic objects on top of the
battery.
• Disconnect the charging source prior to connecting
or disconnecting battery terminals.
• Wear full eye protection and protective clothing.
• If electrolyte contacts the skin, wash it off
immediately with water.
• If electrolyte contacts the eyes, immediately
thoroughly flush with water and seek medical
attention.
–
+
001832
(000162)
WARNING
Explosion. Do not dispose of batteries in a fire. Batteries
are explosive. Electrolyte solution can cause burns and
blindness. If electrolyte contacts skin or eyes, flush with water
and seek immediate medical attention.
(000137a)
WARNING
Explosion. Batteries emit explosive gases while charging.
Keep fire and spark away. Wear protective gear when
working with batteries. Failure to do so could result in
death or serious injury.
(000164)
WARNING
Electrical shock. Disconnect battery ground
terminal before working on battery or battery
wires. Failure to do so could result in death
or serious injury.
(000138a)
WARNING
WARNING
Environmental Hazard. Always recycle batteries at an
official recycling center in accordance with all local
laws and regulations. Failure to do so could result in
environmental damage, death or serious injury.
(000228)