Owner's Manual Generator Safety Rules.................................... 2-3 Wheel kit Assembly...................................... Know Your Generator ............................. 4-5 6 Operation .................................... Product Specifications............................. Maintenance ....................................
EQUIPMENT DESCRIPTION This generator is an engine-driven, revolving field, alternating current (AC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliances,tools and motor loads. This manual contains information for a generator that operates 120 and/or 240 Volt, single phase,60 Hz devices that require up to 6,500 watts (6.5 kW) of power that pull up to 54.2 Amps at 120Volts or 27.1 Amps at 240Volts.
• The generator produces a very powerful voltage that can cause serious injury or death by electrocution. Never touch bare wires or receptacles. Never permit a child or any unqualified person to operate the generator. • Never handle any kind of electrical cord or device while standing in water, while barefoot or while hands or feet are wet Death or serious injury from electrocution may result.
Yourgenerator requires someassembly andisreadyfor useafterit hasbeenproperlyserviced withthe recommended oilandfuel. If you have any problems with the assembly of your generator, please call the generator helpline at 1-800-270-1408. IMPORTANT: Any attempt to run the unit before it has been serviced with the recommended oil wilt result in an engine failure. INSTALL WHEEL KIT The wheel kit is designed to greatly improve the portability of your generator.
• Withthewheels on,youcannowllft upthehandle end andattachthesupportlegwith20mmcapscrews and locknuts. • Checkeachfastener to ensureit issecure andthetires areinflatedbetween 15-40PSL BEFORE STARTING ENGINE THE • Use regular UNLEADED gasoline with the generator engine. Do Not use premium gasoline. Do Not mix oil with gasoline. • Clean area around fuel fill cap, remove cap. • Slowly add unleaded regular gasoline to fuel tank. Be careful not to overfill.
KNOWYOUR GENERATOR Read this owner's manual and safety rules before operating your generator. Compare the illustrations with your generator, to familiarize yourself with the locations of various controls adjustments. Save this manual for future reference.
OPERATING THE GENERATOR _ 4. Placethe choke lever in the "Full" choke position (Figure7). | electrical loadsconnected CAUTION! Never startAND or stop with unit the with connected devices turned ON. Starting the Engine Disconnect all electrical loads from the generator. Follow these start instructionsteps in numerical order: I. Turn the fuel valveto the "On" position (Figure 4). 5. Grasp the recoil handle and pull slowly until slight resistance is felt.
Stopping the Your generator has the capability of recharging a discharged 12Volt automotive or utility style storage battery. Do Not use the unit to charge any 6Volt batteries. Do Not use the unit to crank an engine having a discharged battery. Engine • Unplug all electrical loads from generator panel receptacles.Never start or stop engine with electrical devices plugged in and turned on. • Put the idle control switch in the "Off' To recharge position. • Check fluid level in all battery cells.
COLD WEATH OPERATION ER Under certain weather conditions (temperatures below 40°F [4°C] and a high dew point),your generator may experience icingof the carburetor and/or the crankcase breather system. In an emergency, use the original shipping box as a temporary shelter: • Cut off all flaps. • Cut out one of the long sides of the box to expose exhaust side of unit. Ensure a minimum of two feet clearance between open side of box and nearest object. • Cut appropriate slots to access receptacles of unit.
120/240 Volt AC, 30 Amp, Receptacle Locking Use a NEMA LI4-30 plug with this receptacle. Connect a 4-wire cord set rated for 250VoltAC loads at 30 Amps (or greater) (Figure I I).You can use the same 4-wire cord you plan to run a 120Volt load. _l_ f Ill i 120 Volt AC, 30 Amp Receptacle Locking Use a NEMA L5-30 plug with this receptacle. Connect a 3-wire cord set rated for 125Volts AC at 30 Amps to the plug (Figure 12). pa_ IlP,Tolp,11loltllHr:T_r_l Ip,(o]kv_aF.'T o, . . -" .
DON'T OVERLOAD GENERATOR YOU R You must make sure your generator can supply enough rated (running) and surge (starting) watts for the items you wilt power at the same time. Follow these simple steps: I. Select the items you will power at the same time. 3.
SPECIFICATIONS Maximum SurgeWatts ................ 10,500 watts Continuous Wattage Capacity ........... 6,500 watts Power Factor .............................. 1.0 Rated Maximum Continuous AC Load Current: At 120Volts ....................... At 240 Volts ....................... 54.2 Amps 27. I Amps Phase................................. Rated Frequency ....................... FuelTank Capacity ................... I-phase 60 Hertz 7 U.S.gallons ShippingWeight ......................... 200 Ibs.
TROUBLESHOOTING Problem I. 2. 3. Circuit breaker is open. Poor connection or defective cord set. Connected device is bad. Solution I. Reset circuit breaker. 2. Check and repair. 3. Connect another device that is in good condition. 4. I. 2. Faultin generator. Short circuit in a connected load. Generator is overloaded. 4. I. 2. 3. Engine speed is too slow. 3. Cause Engine is running, no AC output is available. but Engine runs good but bogs down when loads are connected. 4. I. 2. 3. 4. 5.
SCHEMATIC POWER REGULATOR BOARD 1 2 POWER POWER i i 22 44 G A T E S I G N A L 155 156 22 44 I YEL \ / LOP i / \ LED I BLU/WHT £2 RED LDP SWITCH 18 ENG IGNITION BATTERY 66 55 13 AUTO CHARGE /_ 77 55 _55_ I OA RESET C B L_ IIA ([_ _+ )_ _tS_ 30A I 30A
WIRING DIAGRAM F 20A 1_0/240V 2_ 30A 0 GRN I GROUND _ // SHROUB Lm / /_ _ _ _i_ _4 _ ........ I <> ÷ , ANODE _o _..... ,_ _ / ENGINE OIL _o _L_,'_s_ _
EXPLODEDVIEW- MAIN UNIT 62 _/40 45 / 58 50 55 38 10 77 \ 5 8 24 11 31 \ 19 6 \ 25 i 27 29 16_ 25 49 17 26 59 75 24 \\ \\ 24 @ 67 ? 78 \ 74 68 \ \ 7O \ 71 72 73 79
PARTS LISTItem I 2 3 4 5 6 7 8 9 10 II 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Part # NSP A92531GS A92731GS 92247GS 92679GGS 92681AGS 65791GS 96796GS 22129GS 86307GS 25254GS 92609GS 82857GS 40976GS 66476GS 92532GS 22142GS A7433GS 90239GS 81917GS B4986GS 83083GS 22531GS 189160GS 66825CGS 74908GS 86308BGS 65795GS 66849AGS 67022GS 84132GS 66386GS 66849GS B4871GS 22769GS 86494GS 86292GS 77395GS 83465GS 78831BGS 80270GS 78299GS MAIN UNIT Qty Description 2
EXPLODED VIEW AND PARTS LIST - CONTROL PANEL 19 \\\\_ 2O 21 19 8 10 10 6 11 6 15 \ 16 \ 17 26 22 18 8 25 7 2 9 Item I 2 3 4 5 6 7 8 9 I0 II 12 13 Part # A92070GS 23897GS 49226GS 91526GS 82538GS 82881GS 43181GS 43182GS 90418GS 75207AGS 75207GS 23365GS 68868GS Qty I 4 4 4 I 4 4 4 I 2 2 6 I Item Part # 14 43437GS Description PANEL,Control FLATWASHER,#10 M5 LOCKWASHER, M5 SCREW, M5-0.8 x 12mm SWITCH, Idle Control LOCK WASHER, 7/16" SCREW,M3-0.
EXPLODED 5 VIEWAND 14 PARTS LIST-WHEEL KIT ® 11 4 8 Item I 2 3 4 5 6 7 8 Part # BB5586GS B4966GS 93693GGS 87005AGS 39287GS BI86927GS 27007GS 42909GS Qty 2 2 I 2 2 I 2 2 Description HANDLE WHEEL AXLE PIN, Retaining HHCS, M8- 1.25 x45 LEG,Support MOUNT, Vibratlon CAPSCREW, Hex Hd. M8- 1.25 x 30 Item 9 I0 II 12 13 14 15 16 Part # 52858GS 22247GS 39253GS 22145GS 49820GS 187104GS B4605GS B4135GS Qty 4 2 2 6 2 4 2 2 Description NUT, Lock M8 WASHER,Wheel CAPSCREW,Hex Hd. - M8 1.
GENERAC PORTABLE PRODUCTS, LLC(hereafter referred to astheCOMPANY) warrants to theoriginalpurchaser thatthe components initsportable generator willbefreefromdefects inmaterials or workmanship for theitemsandperiodsetforth belowfromthedateoforiginalpurchase.This warranty doesnotinclude thegasoline engine whenfurnished or attached because suchengine iscovered solelybytheengine manufacturer's warranty. Starting batteries arenotwarranted bytheCOMPANY.
