Product Manual

3
TABLE OF CONTENTS
Page
INTRODUCTION ................................................................................................................................ 2
SAFETY NOTES ................................................................................................................................ 4
OPERATING SAFETY ....................................................................................................................... 4
ENGINE SAFETY............................................................................................................................... 5
SERVICE SAFETY............................................................................................................................. 6
TOWING SAFETY.............................................................................................................................. 6
REPORTING TRAILER SAFETY DEFECTS ..................................................................................... 7
SAFETY SYMBOL SUMMARY ..........................................................................................................8
SPECIFICATIONS - MLT4150MV, MLT4200IV ................................................................................. 9
SPECIFICATIONS - MLT4200IVCAN .............................................................................................. 10
UNIT DIMENSIONS ......................................................................................................................... 11
UNIT SERIAL NUMBER LOCATIONS ............................................................................................ 12
COMPONENT LOCATIONS ............................................................................................................ 13
LIGHT TOWER SET UP................................................................................................................... 14
RAISING THE MAST........................................................................................................................ 15
MAIN CONTROL PANEL ................................................................................................................. 16
PRESTART CHECKLIST ................................................................................................................. 17
EMERGENCY STOP SWITCH ........................................................................................................ 17
STARTING THE UNIT...................................................................................................................... 17
AUTOMATIC SHUTDOWN ..............................................................................................................18
LIGHT OPERATION......................................................................................................................... 18
VOLTAGE REGULATION ................................................................................................................ 19
DERATING FOR ALTITUDE............................................................................................................ 19
WET STACKING .............................................................................................................................. 19
RECEPTACLE PANEL..................................................................................................................... 19
SHUTTING DOWN THE UNIT .........................................................................................................20
LOWERING THE MAST................................................................................................................... 20
REMOVING THE LIGHTS FOR TRANSPORTATION..................................................................... 21
TOWING THE UNIT ......................................................................................................................... 21
LIFTING THE UNIT .......................................................................................................................... 22
GENERAL MAINTENANCE .............................................................................................................23
BASIC MAINTENANCE SCHEDULE - MITSUBISHI ENGINE ........................................................ 24
BASIC MAINTENANCE SCHEDULE - ISUZU ENGINE .................................................................. 25
WINCH USE, OPERATION & MAINTENANCE ............................................................................... 26
JACK MAINTENANCE ..................................................................................................................... 26
TRAILER WHEEL BEARINGS......................................................................................................... 27
LOWER RADIATOR HOSE HEATER OPTION - USE AND MAINTENANCE................................. 27
TROUBLESHOOTING THE LIGHTS ............................................................................................... 28
MAST LIGHT CONNECTIONS ........................................................................................................ 29
AC WIRING DIAGRAM .................................................................................................................... 30
AC WIRING DIAGRAM - RECEPTACLE PANEL ............................................................................ 31
AC WIRING DIAGRAM - RECEPTACLE PANEL OPTIONS (1 OF 2)............................................. 32
AC WIRING DIAGRAM - RECEPTACLE PANEL OPTIONS (2 OF 2)............................................. 33
DC WIRING DIAGRAM .................................................................................................................... 34
DC WIRING DIAGRAM - ELECTRIC WINCH .................................................................................. 35
DC WIRING DIAGRAMS FOR OPTIONAL EQUIPMENT ............................................................... 36
TRAILER LIGHTS WIRING DIAGRAM ............................................................................................ 37
SERVICE LOG ................................................................................................................................. 38