Owner’s Manual Light Tower PLT240 LINK Tower 003986 For technical assistance contact: www.generacmobileproducts.
Use this page to record important information about your Light Tower Unit Model Number Unit Serial Number Record the information found on your unit data label on this page. See unit serial number location (Unit Serial Number Locations). The data plate is affixed to the mast inside the cabinet. When contacting an Generac Mobile Products Authorized Dealer about parts and service, always supply the complete model number and serial number of the unit.
Table of Contents Section 1: Introduction and Safety Section 4:Maintenance Introduction ..........................................................1 Daily Walk-Around Inspection ......................... 17 Read This Manual Thoroughly ....................................1 General Maintenance ........................................ 17 How to Obtain Service .................................................1 Preparing for Service .................................................17 Safety Rules ........
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Introduction and Safety Section 1: Introduction and Safety Introduction Safety Rules Thank you for purchasing a Generac Mobile Products LLC product. This unit has been designed to provide high performance, efficient operation, and years of use when maintained properly. The manufacturer cannot anticipate every possible circumstance that might involve a hazard. The warnings in this manual, and on tags and decals affixed to the unit are, therefore, not all inclusive.
Introduction and Safety General Hazards Electrical Hazards DANGER WARNING Moving Parts. Keep clothing, hair, and appendages away from moving parts. Failure to do so could result in death or serious injury. (000111) Electrocution. In the event of electrical accident, immediately shut power OFF and disconnect unit from source. Use non-conductive implements to free victim from live conductor. Apply first aid and get medical help. Failure to do so will result in death or serious injury.
Introduction and Safety Starting the Unit DO NOT perform even routine maintenance unless all electrical components are shut down. DANGER • ALWAYS use extreme care when servicing this unit in damp conditions. Do not service the unit if your skin or clothing is wet. Do not allow water to collect around the base of the unit. Electrocution. DO NOT use the unit if electrical cord is cut or worn through. Doing so will result in death or serious injury.
Introduction and Safety 12 1 2 2 3 10 4 11 9 9 5 8 6 7 Figure 1-1.
General Information Section 2: General Information Specifications DESCRIPTION PLT240-LED Dimensions See Unit Dimensions. Weights Operating Weight 558 lbs (252.
General Information Unit Serial Number Locations See Figure 2-1 to locate the unit ID tag on the unit. Important information, such as the unit serial number, model number, and tire loading information are found on these tags. Record the information from these tags so it is available if the tags are lost or damaged. When ordering parts or requesting assistance, you may be asked to provide this information. Unit ID Tag (Located on mast inside cabinet) xxxxx 003622 Figure 2-1.
General Information Unit Dimensions B A C E D F 003440 Figure 2-2. Unit Dimensions PLT240 A B C D E F 54 in. (1.37 m) 77.5 in. (1.96 m) 16 ft. (4.88 m) 31.5 in. (0.80 m) 57 in. (1.45 m) 74 in. (1.88 m) Specifications are subject to change without notice.
General Information Component Locations F L K G J E I C H D A 003443 B Figure 2-3. Component Locations—Front and Left Side A. B. C. D. E. F. 8 Forklift pockets / tie-down locations Swiveling caster (lockable) Control panel Water protection shield Quick start guide LED fixtures (4) G. H. I. J. K. L.
General Information Control Panel IMPORTANT NOTE: If the control panel is ever removed, replace the gasket behind control panel and the gasket between the water ingress cover and control panel. C B D A ON ON E 1 2 3 OFF 15A 4 OFF 20A G 15A IN 20A IN 20A OUT F 003389 Figure 2-4. Control Panel Control Panel Components and Functions (E) 120VAC/20A GFCI convenience receptacle (5-20R) Resettable main circuit breaker for the LED lights and 120V/20A GFCI receptacle.
General Information Internal Storage See Figure 2-5. The interior of the cabinet can be used for storing nonflammable items such as shore power cords, small equipment, or tools when the unit is not in operation. Locking doors (A) on each side of the cabinet provide access to the cabinet interior. NOTE: Cabinet is not waterproof. 4. Close and lock both access doors and the control panel. 5. See Figure 2-6.
General Information See Figure 2-8. The chassis is equipped with a swiveling caster at the rear. Step on the brake (E) to lock the caster and prevent the wheel from rotating. Raise the brake to unlock the caster. E 003515 Figure 2-8. Swiveling Caster Tying the Unit Down When securing the unit for transportation, verify the equipment being used to fasten the unit is in good condition and has sufficient strength to hold the unit in place during transport. See Figure 2-6.
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Operation Section 3: Operation Operation Configuration Before setting up the unit, determine if the unit will operate as a standalone light tower, or if export power will be required. If the unit will be operated as a standalone light tower, either the 120V-15A or 120V-20A input power plugs can be used. If export power is required, or a second link tower will be connected (via the 120V GFCI receptacle), 120V-20A input power is required.
Operation 6. See Figure 3-1. Pull the locking pins (A) on the four outriggers (B) and pull each outrigger out until the spring loaded locking pin snaps back into place. A B STOP A DETAIL C C B 003544 Figure 3-1. Set Up Outriggers and Jacks 7. Rotate each jack handle clockwise to start leveling the unit. Adjust all four jacks by rotating their handles clockwise until the wheels and caster are not touching the ground. 8. Before raising the mast, it may be necessary to adjust the LED fixtures.
Operation Prestart Checklist WARNING Machine damage. Do not extend the mast beyond the colored mark. Overextension can stretch or break electrical cables or winch cables, and may damage mast hardware. (000372) WARNING Personal injury. Use caution when winding winch cable. Failure to do so could result in serious injury. (000391) 5. See Figure 3-3. Verify cable winds evenly around winch drum as shown (A) to prevent cable damage.
Operation Turn Unit ON Long-Term Storage DANGER Electrocution. DO NOT use the unit if electrical cord is cut or worn through. Doing so will result in death or serious injury. (000263a) 1. Plug in any equipment or another LINK tower. 2. Press the plug power selection switch to select either 15A or 20A power source. Switch position MUST match the connected input source. 3. Connect a 20A or 15A shore power cord, depending on plug power selection switch position and input source from previous step. 4.
Maintenance Section 4: Maintenance Daily Walk-Around Inspection Perform a walk-around inspection of the unit every day before starting the unit. Look for conditions that could hinder performance or safety, such as (but not limited to) damaged or missing parts and hardware, and loose or broken electrical connections. Inspecting the Unit • If the unit is stored outside, check for water inside the cabinet and control panel cover before each use. If wet, dry the unit thoroughly before starting.
Maintenance Winch Use, Operation and Maintenance Prior to Use • Inspect winch cable and replace if damaged. • Check mounting hardware for proper tightness and tighten if necessary. • Gears, ratchet pivot point and shaft bushings must be kept lubricated with a thin film of oil or grease. Operation Raising the Mast: 1. The cable must be securely fastened to the winch drum. 2. Always be sure the cable is undamaged. Contact Generac Mobile Products to order a replacement cable if necessary. 3.
Troubleshooting Section 5: Troubleshooting Troubleshooting the Lights DANGER Electrocution. Potentially lethal voltages are present in this equipment. Render the equipment safe before attempting repairs or maintenance. Failure to do so will result in death or serious injury. (000343) Problem LED Mast Lights Do Not Turn On IMPORTANT NOTE: Only a qualified electrician should troubleshoot or repair electrical problems occurring in this equipment.
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4 2 Owner’s Manual for PLT240 Light Tower TB A2 TB A1 12 LIGHT #2 12 OR 5A 12 BK LIGHT #1 RD 12 BN BK DRIVER 2 12 BL 12 N N 12 BK 5A 12 TB A4 N 12 TB A3 N 12 BL BL 12 BL 12 BL 120V/20A 5-20R BK 12 LIGHT #3 NEUTRAL ISOLATED BL NEUTRAL BAR BK GFCI 12 BK 12 5A L1 TB B1 BK GND RD 12 120V/20A Edison Inlet BK/WT 20A 14 L4 LIGHT #4 L2 BK 12 14 12 BN BK DRIVER 2 12 BL 14 12 TB B2 YL NEUTRAL 14 TB B3 12 N WT BK/BL TB B4 GN/YL 12 12 BN BK DRIVER 3 12 BL 14 12 2-POL
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Part No. 54800 Rev. C 06/01/17 ©2017 Generac Mobile Products All rights reserved. Specifications are subject to change without notice. No reproduction allowed in any form without prior written consent from Generac Mobile Products. Generac Mobile Products 215 Power Drive, Berlin, WI 54923 GeneracMobileProducts.
