Use and Care Manual

ManualsBrandsGeneral International ManualsKitchen5/8 in. Tilting Mortiser

FEATURES

Heavy duty cast-iron head, column and

base built for steady vibration free per-

formance.

Head slides on precision machined cast-

iron dovetail ways - stroke is controlled by

a gas head-cylinder for smooth operation.

Head tilts up to 30° left or right for angled

mortising, and pivots up to 180° for off

table mortising.

Adjustable head height extends working

capacity by up to 3”(up to 9”under chis-

el), to accommodate work with taller work-

pieces.

Equipped with easy to adjust dual depth

stop for complete control of both down

stroke depth and upstroke travel.

Large feed handle with extra long, multi-

position arm for better leverage and

increased feed control.

Includes an adjustable workpiece stop,

handwheel controlled clamp and a col-

umn mounted hold-down.

Totally enclosed fan cooled (T.E.F.C.) motor

with start capacitor for smooth start-up

and longer running life.

Dust protected on/off switch.

Includes adapter bushings to accommo-

date both 5/8”and 3/4” sized chisel

shanks.

SPECIFICATIONS

CHISEL CAPACITY

1⁄4”TO 5⁄8”(6 TO 16 MM)

MAXIMUM CHISEL STROKE

9”(228 MM)

DIST

ANCE FROM FENCE TO CHISEL CENTER

4”(102 MM)

DIST

ANCE FROM CHISEL TO TABLE

(CHISEL 1/4”)

6”TO 9”(152 MM TO 228 MM)

CHUCK C

APACITY

1⁄2”(13 MM)

FENCE SIZE

14 1/8”X 2 7/8”

ABLE SIZE

13 1/2”X 9”(343 X 230 MM)

ASE SIZE

14 1/8”x 10 3⁄8”(360 x 265 MM)

VERALL HEIGHT

29”(736 MM)

SPINDLE SPEED

1720 RPM

TOR

1/2 HP, 110 V,1 Ph, 3.8 A

WEIGHT

106 LBS (48 KG)

SETUP & OPERATION MANUAL

5/8” TILTING HEAD HOLLOW

VERSION 2_REVISION 2 - January 27/09

CHISEL MORTISER

MODEL

#75-050T M1

Summary of content (22 pages)

PAGE 1
SETUP & OPERATION MANUAL FEATURES Heavy duty cast-iron head, column and base built for steady vibration free performance. 5/8” TILTING HEAD HOLLOW CHISEL MORTISER Head slides on precision machined castiron dovetail ways - stroke is controlled by a gas head-cylinder for smooth operation. Head tilts up to 30° left or right for angled mortising, and pivots up to 180° for off table mortising.
PAGE 2
GENERAL® INTERNATIONAL 8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3 Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca THANK YOU for choosing this General® International model 75-050T M1 5/8” tilting head hollow chisel mortiser. This mortiser has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service.
PAGE 3
GENERAL® & GENERAL® INTERNATIONAL WARRANTY All component parts of General®, General® International and Excalibur by General International ® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.
PAGE 4
TABLE OF CONTENTS Rules for safe operation . . . . . . . . . . . . . . .5 Electrical requirements . . . . . . . . . . . . . . .6 Grounding instructions . . . . . . . . . . . . . . . . . . . . . . .6 Circuit capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Extension cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Identification of main parts and components . . . . . . . . . . . . . . . . . . . .7 Basic functions . . . . . . . . . . . . . . . . . . . . .8 Unpacking . . . .
PAGE 5
RULES FOR SAFE OPERATION To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment. 1. Do not operate the mortiser when tired, distracted, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness. 12.
PAGE 6
ELECTRICAL REQUIREMENTS BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE. THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
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5/8” TILTING HEAD HOLLOW CHISEL MORTISER 75-050T M1 IDENTIFICATION OF MAIN PARTS AND COMPONENTS LEFT SIDE VIEW DOWNFEED HANDLE MOTOR ON/OFF SWITCH GAS HEAD-CYLINDER DEPTH STOP FENCE BASE FENCE LOCKING LEVERS WORKPIECE STOP WORKPIECE CLAMP WORKPIECE HOLD-DOWN CHISEL AND BIT CHISEL LOCKING LEVER SLIDE PLATES RIGHT SIDE VIEW REAR VIEW CHUCK CHUCK KEY AND HOLDER RATCHET LEVERS STOP PIN 7
PAGE 8
BASIC FUNCTIONS This tilting head hollow chisel mortiser is designed to cut 90° and/or angled mortises in solid wood as well as other wood based stock.With its tilting, pivoting and extendable height head, the 75-050TM1 is designed to tackle a wide range of mortising applications suited to both hobbyist and professional users.
PAGE 9
PREPARATION AND INSTALLATION SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COMPLETED THE INSTALLATION AND ASSEMBLY STEPS. DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED TO DO SO. CLEAN UP Clean all rust protected surfaces by rubbing with a rag dipped in kerosene, mineral spirits or paint thinner. (Dispose of potentially flammable solvent-soaked rags according to manufacturer’s safety recommendations.
PAGE 10
ASSEMBLY INSTRUCTIONS For your convenience this mortiser is shipped from the factory partially assembled and requires only minimal assembly and set up before being put into service. SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COMPLETED THE ASSEMBLY STEPS. DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED TO DO SO.
PAGE 11
INSTALL A CHISEL AND BIT SET TURN OFF AND UNPLUG THE MORTISER FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE, ADJUSTMENTS OR BIT CHANGES. CHISEL AND BIT TIPS ARE VERY SHARP – HANDLE WITH CARE. TO AVOID PERSONAL INJURY USE A PIECE OF CARDBOARD, PLASTIC OR OTHER MATERIAL BETWEEN YOUR FINGER AND THE TIP OF THE BIT WHENEVER HOLDING OR HANDLING THE CHISEL AND BIT BY THE TIP.
PAGE 12
TO SQUARE THE CHISEL TO THE FENCE 1. Lower the head to its maximum . 2. Place a piece of taller stock (minimum 3”) against the fence . NOTE: Make sure you are using a piece of planed and squared stock that has an even thickness. 3. Loosen the fence locking levers and slowly advance the fence with the piece of wood towards the chisel. If the face of the chisel sits flush against the stock the chisel is square. Tighten the chisel locking lever and proceed with normal operation.
PAGE 13
ON/OFF POWER SWITCH CLOSE UP VERIFY ALL FOLLOWING CHECK POINTS BEFORE TURNING ON THE MORTISER. FAILURE TO COMPLY CAN RESULT IN SERIOUS INJURIES. • MAKE SURE THE TWO SLIDE PLATES OF THE CHUCK COVER ARE CLOSED AND THEIR LOCK KNOBS ARE TIGHTENED SECURELY. • MAKE SURE THE CHISEL AND BIT ARE PROPERLY INSTALLED AND THAT THE BIT CHUCK AND CHISEL LOCK LEVER ARE TIGHTENED SECURELY. • WHEN THE MORTISER IS RUNNING CHECK TO SEE IF IT RUNS WITHOUT VIBRATION OR SHAKING.
PAGE 14
6. With the fence now set to the correct front to back position, tighten the two fence locking levers to hold the fence in place. 7.
PAGE 15
ADDITIONAL ADJUSTMENTS For special applications such as taller workpieces (requiring off table mortising) or for angled mortises, the following machine adjustments can also be made. MAKE SURE THE MORTISER HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY ADJUSTMENTS. HEAD HEIGHT ADJUSTMENT To raise the height of the head and extend the working capacity of the mortiser (if needed) by up to 3”: REAR VIEW 3” max 1. Loosen the two ratchet levers 2.
PAGE 16
HEAD SWIVEL ADJUSTMENT For off-table work, for example with taller workpieces, the entire head of the mortiser can be swivelled up to 180° left or right. To swivel the head: 1. To avoid damaging the chisel and bit or the fence, remove the chisel and bit and move the fence as far as possible towards the front before swivelling the head. 2. Loosen the two ratchet levers 3. Tighten the ratchet lever desired position. 4. Loosen ratchet lever and tighten ratchet levers to secure the head in position. .
PAGE 17
LUBRICATION REAR VIEW Keep the column and both sides of the dovetail way well lubricated and free of dust or debris. Clean and remove dust, debris, and old lubricant as needed depending on frequency of use. After cleaning, reapply a verly light coating of lubricant. NOTE: Use any all-purpose oil, available at any hardware store). REQUIRED MAINTENANCE With use and normal wear over time, the motor assembly may loosen slightly.
PAGE 18
RECOMMENDED OPTIONAL ACCESSORIES Here are some of the optional accessories available from your local General International dealer. For more information about our products, please visit our website at www.general.ca HEAVY-DUTY OPEN STAND ITEM # 75-045 Heavy duty adjustable height, flared steel stand. Wide stance design with sturdy cross-bracing for stable vibration-free operation.
PAGE 19
DIAGRAM 58 33 05 19 41 06 38 39 18 44 40 42 43 37 53 36 03 52 35N 34 52 55 46 21 03 53 13 14 15 62 12 61 20 81 12-1 46-1 82 83 22 11 60 10 17 09 59 16 80 17-1 12 23 24 25 63 04 64 26N 06 05 28 65 50 29 48 68 66 69 67 26-1N 74 75 76 49 70-1N 77 56 73 71 72 51 31 02 32 07 78 43 27 30 43 08 56 57 01N 70 79 54 45N 19
PAGE 20
PARTS LIST 75-050T M1 PART N0.
PAGE 21
Notes 21
PAGE 22
MODEL 75-050T M1 8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3 Fax: (514) 326-5565 - Tel.: (514) 326-1161 Fax: (514) 326-5555 - Parts & Service / Order Desk orderdesk@general.ca www.general.ca IMPORTANT When ordering replacement parts, always give the model number, serial number of the machine and part number. Also a brief description of each item and quantity desired.