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General Machine Products Co., Inc.

reproduced or transmitted in any form whatsoever without the

written permission of General Machine Products Co., Inc.

GMP • 3111 Old Lincoln Hwy • Trevose, PA 19053 • USA

TEL: +1-215-357-5500 • www.gmptools.com

Sept. 2013 USA ver 1

Manual P/N 33564

POWER PACK W/OIL COOLER

P/N 32800

OPERATION AND MAINTENANCE MANUAL

Summary of content (8 pages)

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POWER PACK W/OIL COOLER P/N 32800 OPERATION AND MAINTENANCE MANUAL Copyright 2013 by General Machine Products Co., Inc All rights reserved. No part of this publication may be copied, reproduced or transmitted in any form whatsoever without the written permission of General Machine Products Co., Inc. GMP • 3111 Old Lincoln Hwy • Trevose, PA 19053 • USA TEL: +1-215-357-5500 • www.gmptools.com Page 1 Sept.Products 2013 USA ver. 1 General Machine Co.
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Introduction To operate the power pack efficiently and safely you must know the power pack and have the skill to use it. If you are a new operator, you should become trained in the skills of using a power pack before trying to work with it. It is assumed that personnel carrying out maintenance have at least a sound knowledge of workshop practice, safety procedures and general techniques associated with the repair of hydraulic equipment.
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Operating in Low Temperatures  Use the Correct Viscosity Engine Oil See Engine Manufacturer's Handbook  Fill the Fuel Tank at the End of each Working Period  Protect the Machine When not in Use Hydraulic Output Control and Connectors (Fig. 1) Hydraulic output control (1) is used to control the flow rate to the tool in use. The hydraulic power pack must be connected by the two detachable hoses (2 & 3) to the driven machine by plugging in the male/female quick release couplings before starting the engine.
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Service Schedules Apart from the daily jobs, the schedules are based on machine running hours. Keep a regular check of hours in use. Do not use a machine which is due for a regular service. Rectify any defects found during regular maintenance before clearing the machine for use. ! WARNING Maintenance must be done only by suitably qualified and competent persons. Before doing any maintenance, make sure the machine is safe and correctly situated on level ground. Daily  Clean machine generally.
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Every 100 hours or 6 Months Do the Daily and 3-monthly jobs plus: Check:  Tightness of nuts, bolts, screws and hose fittings  Flow and pressure output Change  Main hydraulic filter  Hydraulic fluid  Engine oil. (See Engine Manufacturer's Handbook) Clean  Fuel strainer  Spark plug Check  Spark plug gap Note: For detailed maintenance procedure, refer to Engine Manufacturer’s Handbook. Checking the Hydraulic Fluid Level (Fig. 4) 1. Prepare the Machine Position the machine on level ground.
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3. Replace the Hydraulic Fluid. a. Clean and refit drain plug C. b. Pour fluid through filler until it reaches the required level on sight gauge A. c. Refit filler cap B. Note: Use only the recommended hydraulic fluid. Changing the Main Hydraulic Filter (Figs. 5/6) ! WARNING Hot oil and engine components can burn you. Make sure the engine is cool before doing this job. There may be limited fluid spillage when the filter is removed.
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Note: It is important that after maintenance, the tubular frame is restored to its operating position and that the clips A are securely fitted. Note: When the machine is to be lifted using the balanced lifting point C, it is important to ensure that the clips A are in place and securely fitted.
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SPECIFICATIONS Flow: 0-5 GPM (0-20 LPM) Pressure: 2000 psi (8 bar) Honda Engine Type: GX 240 8 HP Hydraulic Oil Type: Shell Tellus T-32 1.5 gal (7.0 L) For Engine Details refer to engine manufacturers’ manual. Page 8 General Machine Products Co., Inc.