Operator’s Manual with Maintenance Information CE Models Second Edition Second Printing Part No.
Operator's Manual Second Edition • Second Printing Important Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries. Contents Page Safety ........................................................................
Operator's Manual Second Edition • Second Printing Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. Know and understand the safety rules before going on to the next section. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use.
Operator's Manual Second Edition • Second Printing SAFETY RULES Allow for platform movement, electrical line sway or sag and beware of strong or gusty winds. Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current. Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off.
Operator's Manual Second Edition • Second Printing SAFETY RULES Do not raise the platform unless the machine is on a firm, level surface. Tip-over Hazards Occupants, equipment and materials must not exceed the maximum platform capacity. The maximum capacity varies with the height of the platform. Maximum capacity - GS-2032 Height of Platform Maximum Capacity 6m 363 kg 4.75 m 520 kg 3.5 m 677 kg 2.25 m 520 kg 1m 363 kg Maximum capacity - GS-2632 Height of Platform Maximum Capacity 7.
Operator's Manual Second Edition • Second Printing SAFETY RULES Do not operate the machine in strong or gusty winds. Do not increase the surface area of the platform or the load. Increasing the area exposed to the wind will decrease machine stability. Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the platform raised.
Operator's Manual Second Edition • Second Printing SAFETY RULES Do not replace items critical to machine stability with items of different weight or specification. Do not use the machine on a moving or mobile surface or vehicle. Be sure all tires are in good condition, castle nuts are properly tightened and cotter pins are properly installed. Do not use batteries that weigh less than the original equipment. Batteries are used as counterweight and are critical to machine stability.
Operator's Manual Second Edition • Second Printing SAFETY RULES No stunt driving or horseplay while operating a machine. Collision Hazards Be aware of limited sight distance and blind spots when driving or operating. Be aware of the extended platform position when moving the machine. The machine must be on a level surface or secured before releasing the brakes. Operators must comply with employer, job site and governmental rules regarding use of personal protective quipment.
Operator's Manual Second Edition • Second Printing SAFETY RULES Component Damage Hazard Decal Legend Do not use the machine as a ground for welding. Genie product decals use symbols, color coding and signal words to identify the following: Explosion and Fire Hazard Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present. Damaged Machine Hazards Do not use a damaged or malfunctioning machine.
Operator's Manual Second Edition • Second Printing SAFETY RULES Battery Safety Component Damage Hazard Burn Hazards Do not use any battery charger greater than 24V to charge the batteries. Batteries contain acid. Always wear protective clothing and eye wear when working with batteries. Electrocution Hazards Connect the battery charger to a grounded, AC 3-wire electrical outlet only. Inspect daily for damaged cord, cables and wires. Replace damaged items before operating.
Operator's Manual Second Edition • Second Printing Legend 1 Platform entry chain or entry gate 9 Platform extension release pedal 17 Pothole guard 2 Platform entry rail 10 Tilt alarm (under cover) 3 Platform guard rails 11 Transport tie-down 19 Entry ladder/transport tie-down 4 Lanyard anchorage point 12 Steer tire 20 Battery charger 5 Manual storage container 13 Ground controls 21 Brake release pump knob 6 Platform controls 22 Brake release knob 7 GFCI outlet 14 Auxiliary lowering knob
Operator's Manual Second Edition • Second Printing Controls 1 1 2 2 3 3 4 4 5 5 6 6 Ground Control Panel 1 Auxiliary lowering/manual lowering toggle switch or knob or button 2 Hour meter 10 3 Red Emergency Stop button 4 Breaker for electrical circuits 6 Key switch for platform/off/ ground selection 5 Platform up/down toggle switch Genie GS-2032 and Genie GS-2632 Part No.
Operator's Manual Second Edition • Second Printing CONTROLS Platform Controls 1 Horn button 6 Function enable switch 2 Machine on incline symbol: Low speed operation for inclines 7 Proportional control handle for lift and drive functions and thumb rocker for steer function 3 Lift function select button with indicator light 8 Error indicator light 4 Drive function select button with indicator light 9 Power light 5 Red Emergency Stop button 10 Battery level indicator Part No.
Operator's Manual Second Edition • Second Printing Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. Know and understand the pre-operation inspection before going on to the next section.
Operator's Manual Second Edition • Second Printing PRE-OPERATION INSPECTION Pre-operation Inspection o Be sure that the operator's, safety and responsibilities manuals are complete, legible and in the storage container located on the platform. o Be sure that all decals are legible and in place. See Decals section.
Operator's Manual Second Edition • Second Printing Maintenance Check the Hydraulic Oil Level Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator. Scheduled maintenance inspections shall be completed by qualified service technicians, according to the manufacturer's specifications and the requirements specified in the responsibilities manual. Maintaining the hydraulic oil at the proper levels is essential to machine operation.
Operator's Manual Second Edition • Second Printing MAINTENANCE Check the Batteries Scheduled Maintenance Proper battery condition is essential to good engine performance and operational safety. Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions. This procedure does not need to be performed on machines with sealed or maintenance-free batteries.
Operator's Manual Second Edition • Second Printing Function Tests Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection.
Operator's Manual Second Edition • Second Printing FUNCTION TESTS 1 Select a test area that is firm, level and free of obstruction. 2 Be sure the battery pack is connected. At the Ground Controls 3 Pull out the platform and ground red Emergency Stop buttons to the on position. 4 Turn the key switch to ground control. 5 Observe the diagnostic LED readout. Result: LED should read 23 or --. Test Auxiliary Lowering/Manual Lowering 10 Activate the up function and raise the platform approximately 60 cm.
Operator's Manual Second Edition • Second Printing FUNCTION TESTS Test the Function Enable Switch Test the Steering 16 Do not hold the function enable switch on the control handle. Note: When performing the steer and drive function tests, stand in the platform facing the steer end of the machine. 17 Slowly move the control handle in the direction indicated by the blue arrow, then in the direction indicated by the yellow arrow. Result: No functions should operate.
Operator's Manual Second Edition • Second Printing FUNCTION TESTS Test Drive and Braking 32 Press the drive function select switch. 27 Press and hold the function enable switch on the control handle. 33 Press and hold the function enable switch on the control handle. Slowly move the control handle to the full drive position.
Operator's Manual Second Edition • Second Printing FUNCTION TESTS Test the Pothole Guards Note: The pothole guards should automatically deploy when the platform is raised. The pothole guards activate two limit switches which control the machine drive speed. If the pothole guards do not deploy and the platform is raised above 1.8 m, an alarm sounds and the machine will not drive. 39 Raise the platform. Result: When the platform is raised 1.2 m from the ground, the pothole guards should deploy.
Operator's Manual Second Edition • Second Printing Workplace Inspection Workplace Inspection Be aware of and avoid the following hazardous situations: · drop-offs or holes · bumps, floor obstructions or debris · sloped surfaces You learn and practice the principles of safe machine operation contained in this operator's manual. · unstable or slippery surfaces · overhead obstructions and high voltage conductors 1 Avoid hazardous situations.
Operator's Manual Second Edition • Second Printing Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator's responsibility to follow all the safety rules and instructions in the operator's, safety and responsibilities manuals. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations.
Operator's Manual Second Edition • Second Printing OPERATING INSTRUCTIONS Emergency Stop To Position Platform Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all functions. 1 Press the lift function select button. Repair any function that operates when either red Emergency Stop button is pushed in. 3 Move the control handle according to the markings on the control panel.
Operator's Manual Second Edition • Second Printing OPERATING INSTRUCTIONS Error Indicator Light On To Drive 1 Press the drive function select button. 2 Press and hold the function enable switch on the control handle. 3 Increase speed: Slowly move the control handle off center. Decrease speed: Slowly move the control handle toward center. Stop: Return the control handle to center or release the function enable switch.
Operator's Manual Second Edition • Second Printing OPERATING INSTRUCTIONS To Extend and Retract Platform 1 Step on the platform extension release pedal on the platform toeboard. 2 Grasp the platform guard rails and carefully push to extend the platform to the mid-position stop. 3 Step on the release pedal again and push to fully extend the platform. Do not stand on the platform extension while trying to extend it.
Operator's Manual Second Edition • Second Printing OPERATING INSTRUCTIONS Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings. Battery and Charger Instructions Observe and Obey: Do not use an external charger or booster battery. Charge the battery in a well-ventilated area. Use proper AC input voltage for charging as indicated on the charger. Use only Genie authorized battery and charger.
Operator's Manual Second Edition • Second Printing Transport Instructions Brake Release Operation 1 Chock the wheels to prevent the machine from rolling. 2 Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions. Observe and Obey: Common sense and planning must be applied to control the movement of the machine when lifting it with a crane or forklift. The transport vehicle must be parked on a level surface.
Operator's Manual Second Edition • Second Printing Decals Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place. Below is a numerical list with quantities and descriptions. Part No. Description Quantity Part No.
Operator's Manual Second Edition • Second Printing DECALS Ground Controls Side Battery Part No.
Operator's Manual Second Edition • Second Printing Specifications Model GS-2032 Height, working maximum 8.1 m Height, platform maximum 6.1 m Height, stowed maximum Rails up - CE 2.1 m Height, stowed maximum Rails lowered 1.94 m Height, stowed maximum Rails off 99 cm Height, guard rails - CE 1.1 m Width Maximum hydraulic pressure (functions) Tires size Length x width Platform extension length Length, stowed 2.44 m Length, platform extended 3.
Operator's Manual Second Edition • Second Printing SPECIFICATIONS Model GS-2632 Height, working maximum 9.9 m Height, platform maximum 7.9 m Height, stowed maximum 2.29 m Height, stowed maximum Rails folded 1.73 m Platform height, Stowed maximum 1.17 m Maximum hydraulic pressure (functions) Tires size standard 241.3 bar 15 x 5 x 111/4 Platform dimensions Length x width Platform extension length 2.26 m x 79.4 cm 99 cm Drive speeds Height, guard rails - CE Width 1.1 m 81.
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