Operator’s Manual with Maintenance Information CE Models Third Edition Second Printing Part No.
Operator's Manual Third Edition • Second Printing Important Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries. Contents Page Safety Rules ..............................................................
Third Edition • Second Printing Operator's Manual Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. Know and understand the safety rules before going on to the next section. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use.
Operator's Manual Third Edition • Second Printing SAFETY RULES Allow for platform movement, electrical line sway or sag and beware of strong or gusty winds. Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current. Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off.
Third Edition • Second Printing Operator's Manual SAFETY RULES Maximum capacity - GS-1930 and GS-1932 Height of Platform Maximum Capacity 5.8 m 227 kg 5.2 m 320 kg 3.7 m 435 kg 1.6 m 320 kg 1m 227 kg Do not raise the platform unless the machine is on a firm, level surface. Use extreme care and slow speeds while driving the machine in a stowed position across uneven terrain, debris, unstable or slippery surfaces and near holes and drop-offs.
Operator's Manual Third Edition • Second Printing SAFETY RULES Do not alter or disable machine components that in any way affect safety and stability. Do not place or attach fixed or overhanging loads to any part of this machine. Do not modify or alter an aerial work platform without prior written permission from the manufacturer.
Third Edition • Second Printing Operator's Manual SAFETY RULES Fall Hazards The guard rail system provides fall protection. If occupants of the platform are required to wear personal fall protection equipment (PFPE) due to job site or employer rules, PFPE equipment and its use shall be in accordance with the PFPE manufacturer’s instructions and applicable governmental requirements. Operators must comply with employer, job site and governmental rules regarding use of personal protective quipment.
Operator's Manual Third Edition • Second Printing SAFETY RULES Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision. Crushing Hazards Keep hands and limbs out of scissors. Do not work under the platform or in the scissor links without the safety arm in place. Use common sense and planning when operating the machine with the controller from the ground.
Third Edition • Second Printing Operator's Manual SAFETY RULES Battery Safety Component Damage Hazard Burn Hazards Do not use any battery charger greater than 24V to charge the batteries. Batteries contain acid. Always wear protective clothing and eyewear when working with batteries. Electrocution Hazards Connect the battery charger to a grounded, AC 3-wire electrical outlet only. Inspect daily for damaged cord, cables and wires. Replace damaged items before operating.
Operator's Manual Third Edition • Second Printing Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Red—used to indicate the presence of an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Third Edition • Second Printing Operator's Manual Legend 1 Lanyard anchorage point 8 Transport tie-down 2 Platform extension release pedal 9 Steer tire 3 GFCI outlet 11 Pothole guard 4 Manual storage container 12 Ground controls 5 Platform controls 13 Non-steer tire 6 Platform extension 14 Auxiliary lowering knob 7 Tilt alarm (under cover) 15 Brake release pump Part No.
Operator's Manual Third Edition • Second Printing Controls Platform Controls 1 Red Emergency Stop button 2 LED diagnostic readout / Platform overload indicator / Battery charge indicator 5 Proportional control handle and function enable switch for lift and drive functions 6 Thumb rocker switch for steer functions 3 Lift function select button 7 Drive speed button 4 Horn button 8 Drive function select button 10 GS-1530 • GS-1532 • GS-1930 • GS-1932 Part No.
Third Edition • Second Printing Operator's Manual CONTROLS 1 2 3 4 5 Ground Control Panel 1 2 3 4 5 7 amp breaker for electrical circuits Key switch for platform/off/ground selection Hour meter Platform up/down toggle switch Red Emergency Stop button Part No.
Operator's Manual Third Edition • Second Printing Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. Know and understand the pre-operation inspection before going on to the next section.
Third Edition • Second Printing Operator's Manual PRE-OPERATION INSPECTION Pre-operation Inspection • • • • • Be sure that the operator's, safety and responsibilities manuals are complete, legible and in the storage container located on the platform. • Be sure that all decals are legible and in place. See Decals section. • Check for hydraulic oil leaks and proper oil level. Add oil if needed. See Maintenance section. • Check for battery fluid leaks and proper fluid level.
Operator's Manual Third Edition • Second Printing Maintenance Check the Hydraulic Oil Level Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator. Scheduled maintenance inspections shall be completed by qualified service technicians, according to the manufacturer's specifications and the requirements specified in the responsibilities manual. Maintaining the hydraulic oil at the proper levels is essential to machine operation.
Third Edition • Second Printing Operator's Manual MAINTENANCE Check the Batteries Scheduled Maintenance Proper battery condition is essential to good machine performance and operational safety. Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions. This procedure does not need to be performed on machines with sealed or maintenance-free batteries.
Operator's Manual Third Edition • Second Printing Function Tests Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. A malfunctioning machine must never be used.
Third Edition • Second Printing Operator's Manual FUNCTION TESTS Test the Up/Down Functions At the Platform Controls The audible warnings on this machine and the standard horn all come from the same central alarm. The horn is a constant tone. The descent alarm sounds at 60 beeps per minute. The alarm that goes off when the pothole guards have not deployed sounds at 300 beeps per minute. The alarm that goes off when the machine is not level sounds at 600 beeps per minute.
Operator's Manual Third Edition • Second Printing FUNCTION TESTS 21 Release the control handle. Test Drive and Braking Result: The platform should stop raising. 22 Press and hold the function enable switch. Slowly move the control handle in the direction indicated by the yellow arrow. Result: The platform should lower. The descent alarm should sound while the platform is lowering.
Third Edition • Second Printing Operator's Manual FUNCTION TESTS 33 Move the drive control handle in the direction indicated by the blue arrow, then move the drive control handle in the direction indicated by the yellow arrow. Result: The drive function should not work in either direction. 34 Lower the platform and remove both pieces of wood. Test Limited Drive Speed 35 Press the lift function select button. 36 Press and hold the function enable switch. Raise the platform approximately 1.
Operator's Manual Third Edition • Second Printing Workplace Inspection Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation. It should be performed by the operator prior to moving the machine to the workplace. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual.
Third Edition • Second Printing Operator's Manual Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator's responsibility to follow all the safety rules and instructions in the operator's, safety and responsibilities manuals. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations.
Operator's Manual Third Edition • Second Printing OPERATING INSTRUCTIONS Emergency Stop Operation From Platform Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all functions. 1 Turn the key switch to platform control. Repair any function that operates when either Emergency Stop button is pushed in. Auxiliary Lowering 2 Pull out the ground and platform red Emergency Stop buttons to the on position.
Third Edition • Second Printing Operator's Manual OPERATING INSTRUCTIONS To Drive To determine the slope grade: 1 Press the drive function select button. Measure the slope with a digital inclinometer OR use the following procedure. 2 Press and hold the function enable switch on the control handle. 3 Increase speed: Slowly move the control handle off center. Decrease speed: Slowly move the control handle toward center. Stop: Return the control handle to center or release the function enable switch.
Operator's Manual Third Edition • Second Printing OPERATING INSTRUCTIONS Error Indicator Readout If the LED diagnostic readout displays an error code, such as LL, push in and pull out the red Emergency Stop button to reset the system. To Extend and Retract Platform 1 Step on the platform extension release pedal on the platform toeboard. 2 Grasp the platform guard rails carefully and push to extend the platform to the mid-position stop.
Third Edition • Second Printing Operator's Manual OPERATING INSTRUCTIONS Standard Batteries 3 Remove the battery vent caps and check the battery acid level. If necessary, add only enough distilled water to cover the plates. Do not overfill prior to the charge cycle. Battery and Charger Instructions Observe and Obey: Do not use an external charger or booster battery. Charge the battery in a well-ventilated area. Use proper AC input voltage for charging as indicated on the charger.
Operator's Manual Third Edition • Second Printing Decals Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place. Below is a numerical list with quantities and descriptions. Part No.
Third Edition • Second Printing Operator's Manual DECALS Ground Controls Side Part No.
Operator's Manual Third Edition • Second Printing Transport and Lifting Instructions Brake Release Operation 1 Chock the wheels to prevent the machine from rolling. 2 Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions. Observe and Obey: Common sense and planning must be applied to control the movement of the machine when lifting it with a crane or forklift. 3 Push in the black brake release knob to open the brake valve.
Third Edition • Second Printing Operator's Manual TRANSPORT AND LIFTING INSTRUCTIONS Center of gravity X Axis Y Axis GS-1530 and GS-1532 49.8 cm 47.2 cm GS-1930 and GS-1932 50.8 cm 49.5 cm Observe and Obey: Only qualified riggers should rig and lift the machine. Be sure the crane capacity, loading surfaces and straps or lines are sufficient to withstand the machine weight. See serial plate. Lifting Instructions Fully lower the platform.
Operator's Manual Third Edition • Second Printing TRANSPORT AND LIFTING INSTRUCTIONS Securing to Truck or Trailer for Transit Always use the extension deck lock when the machine is transported. Turn the key switch to the off position and remove the key before transporting. Inspect the entire machine for loose or unsecured items. Use chains or straps of ample load capacity. Use a minimum of 2 chains or straps. Adjust the rigging to prevent damage to the chains.
Third Edition • Second Printing Operator's Manual Specifications Model GS-1530 Height, working maximum 6.4 m Height, platform maximum 4.6 m Height, stowed maximum Rails up 1.96 m Height, stowed maximum Rails lowered 1.92 m Height, stowed maximum Rails off 97 cm 99.1 cm Width 76.2 cm Length, stowed 1.82 m Length, platform extended 2.73 m Maximum wind speed 272 - 484 kg 12.5 m/s Wheelbase 1.32 m Turning radius (outside) 1.55 m Turning radius (inside) 0 cm Ground clearance 6.
Operator's Manual Third Edition • Second Printing SPECIFICATIONS Model GS-1930 Height, working maximum 7.6 m Height, platform maximum 5.8 m Height, stowed maximum Rails up 1.99 m Height, stowed maximum Rails lowered 1.95 m Height, stowed maximum Rails off 1.0 m 99.1 cm Width 76.2 cm Length, stowed 1.82 m Length, platform extended 2.73 m Maximum wind speed 227 - 435 kg 12.5 m/s Wheelbase 1.32 m Turning radius (outside) 1.55 m Turning radius (inside) 0 cm Ground clearance 6.
Third Edition • Second Printing Operator's Manual SPECIFICATIONS Model GS-1532 Height, working maximum 6.4 m Height, platform maximum 4.6 m Height, stowed maximum Rails up 2.02 m Height, stowed maximum Rails folded 1.73 m Height, stowed maximum Rails off 97 cm Height, guard rails 1.1 m Width 81.3 cm 1.82 m Length, platform extended 2.73 m Maximum wind speed 272 - 484 kg 12.5 m/s Wheelbase 1.32 m Turning radius (outside) 1.55 m Turning radius (inside) 0 cm Ground clearance 6.
Operator's Manual Third Edition • Second Printing SPECIFICATIONS Model GS-1932 Height, working maximum 7.6 m Height, platform maximum 5.8 m Height, stowed maximum Rails up 2.11 m Height, stowed maximum Rails folded 1.76 m Height, stowed maximum Rails off 1.0 m 99.1 cm Width 81.3 cm Length, stowed 1.82 m Length, platform extended 2.73 m Maximum load capacity (varies with height of machine) 227 - 435 kg Maximum wind speed 12.5 m/s Wheelbase 1.32 m Turning radius (outside) 1.
