Operator’s Manual with Maintenance Information Second Edition Third Printing Part No.
Operator's Manual Second Edition · Third Printing Important Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, please call Genie Industries. Contents Page Safety .......................................................................
Second Edition · Third Printing Operator's Manual Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. Know and understand the safety rules before going on to the next section. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use.
Operator's Manual Second Edition · Third Printing SAFETY RULES Electrocution Hazards Tip-over Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current. Occupants, equipment and materials shall not exceed the maximum platform capacity or the maximum capacity of the platform extension.
Second Edition · Third Printing Operator's Manual SAFETY RULES Do not alter or disable the limit switches. Do not drive over 0.5 mph / 0.8 km/h with the platform raised. Models without outriggers: Do not raise the platform unless the machine is on a firm, level surface. Do not depend on the tilt alarm as a level indicator. The tilt alarm sounds on the chassis and in the platform when the machine is on a severe slope. If the tilt alarm sounds: Lower the platform.
Operator's Manual Second Edition · Third Printing SAFETY RULES Do not push off or pull toward any object outside of the platform.
Second Edition · Third Printing Operator's Manual SAFETY RULES Fall Hazards Collision Hazards The guardrail system provides fall protection. If occupant(s) of the platform are required to wear personal fall protection equipment (PFPE) due to job site or employer rules, PFPE equipment and its use shall be in accordance with the PFPE manufacturer’s instructions and applicable governmental requirements. Do not sit, stand or climb on the platform guard rails.
Operator's Manual Second Edition · Third Printing SAFETY RULES Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision. Explosion and Fire Hazards No stunt driving or horseplay while operating a machine. Do not refuel the machine with the engine running. Do not lower the platform unless the area below is clear of personnel and obstructions.
Second Edition · Third Printing Operator's Manual SAFETY RULES Crushing Hazards Decal Legend Keep hands and limbs out of scissors. Genie product decals use symbols, color coding and signal words to identify the following: Use common sense and planning when operating the machine with the controller from the ground. Maintain safe distances between the operator, the machine and fixed objects. Maintain a firm grasp on the platform rail when pulling the snap pin.
Operator's Manual Second Edition · Third Printing Legend 1 Platform entry gate 10 LPG tank 2 Platform guard rails 11 Steer tire 3 Manual storage container 12 Engine side cover 4 Lanyard anchorage point 13 Fuel tank 20 Brake release pump knob and brake release knob (hidden from view in this picture) 5 Platform extension lock handle 14 Non-steer tire 21 LPG tank (optional) 15 Tilt alarm (under cover) 6 Platform controls 22 Safety arm 16 Entry ladder/transport tie-down 23 GFCI outlet 7 Plat
Second Edition · Third Printing Operator's Manual Controls Diesel models Platform Controls (models without outriggers) 1 Engine stop button 2 Engine start button 3 Glow plug button (Diesel models) 4 High idle button with indicator light 5 Horn button 6 Machine on incline button: Low speed operation for inclines 7 Generator select switch with indicator light Part No.
Operator's Manual Second Edition · Third Printing CONTROLS Ground Control Panel 1 Red Emergency Stop button 7 Engine idle select switch 2 Engine start button 8 Platform down button 3 Choke button (Gasoline/LPG models) Glow plug button (option - Diesel models) 9 Key switch for platform/off/ground control selection 4 Fuel select switch (Gasoline/LPG models) 10 Function enable button 5 LED diagnostic readout 11 Platform up button 6 20 amp circuit breaker for controls circuit 12 Hour m
Second Edition · Third Printing Operator's Manual CONTROLS Diesel models Gasoline/LPG models Platform Controls (if equipped with auto level outriggers) 1 Engine stop button 3 Glow plug button (Diesel models) 8 Outrigger and generator select button with indicator light 4 High idle button with indicator light 9 Outrigger function enable button 5 Outrigger and horn button 10 Outrigger auto level button 6 Outrigger button 11 Red Emergency Stop button 2 Engine start button 7 Outrigger and machine o
Operator's Manual Second Edition · Third Printing Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. Know and understand the pre-operation inspection before going on to the next section.
Second Edition · Third Printing Operator's Manual PRE-OPERATION INSPECTION Pre-operation Inspection o o o Be sure that the operator’s, safety and responsibilities manuals are complete, legible and in the storage container located in the platform. Be sure that all decals are legible and in place. See Decals section. Check for engine oil leaks and proper oil level. Add oil if needed. See Maintenance section. o Check for hydraulic oil leaks and proper oil level. Add oil if needed.
Operator's Manual Second Edition · Third Printing Maintenance Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life. Operating the machine with an improper oil level can damage engine components. Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator.
Second Edition · Third Printing Operator's Manual MAINTENANCE Check the Hydraulic Oil Level Check the Batteries Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems. Proper battery condition is essential to good engine performance and operational safety.
Operator's Manual Second Edition · Third Printing MAINTENANCE Check the Engine Coolant Level Maintaining the engine coolant at the proper level is essential to engine service life. Improper coolant level will affect the engine's cooling capability and damage engine components. Daily checks will allow the inspector to identify changes in coolant level that might indicate cooling system problems.
Second Edition · Third Printing Operator's Manual Function Tests 1 Select a test area that is firm, level and free of obstruction. At the Ground Controls 2 Pull out the platform and ground red Emergency Stop button to the on position. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 3 Turn the key switch to ground control. 4 Observe the diagnostic LED readout.
Operator's Manual Second Edition · Third Printing FUNCTION TESTS 9 Push and hold the function enable button and activate the platform up function. Result: The platform should raise. 10 Push and hold the function enable button and activate the platform down function. Result: The platform should lower. The descent alarm should sound while the platform is lowering. Test the Manual Lowering Test the Horn 18 Push the horn button. Result: The horn should sound.
Second Edition · Third Printing Operator's Manual FUNCTION TESTS 27 Depress the thumb rocker switch in the direction identified by the yellow triangle on control panel. Result: The steer wheels should turn in the direction that the yellow triangle points on the control panel. If the drive speed with the platform raised exceeds 0.73 feet / 0.22 meters per second, immediately tag and remove the machine from service.
Operator's Manual Second Edition · Third Printing Workplace Inspection Workplace Inspection Be aware of and avoid the following hazardous situations: · drop-offs or holes · bumps, floor obstructions or debris · slopes that exceed the machine’s leveling capability · unstable or slippery surfaces · overhead obstructions and high voltage conductors · hazardous locations · inadequate surface support to withstand all load forces imposed by the machine 4 Inspect the workplace.
Second Edition · Third Printing Operator's Manual Operating Instructions Emergency Stop Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all functions and turn the engine off. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use.
Operator's Manual Second Edition · Third Printing OPERATING INSTRUCTIONS Operation From Ground Operation From Platform 1 Turn the key switch to ground control. 1 Turn the key switch to platform control. 2 Pull out both ground and platform red Emergency Stop buttons to the on position. 2 Pull out the ground and platform red Emergency Stop buttons to the position. 3 Start the engine. 3 Start the engine. To Position Platform To Position Platform 1 Push and hold the function enable button.
Second Edition · Third Printing Operator's Manual OPERATING INSTRUCTIONS To Extend and Retract Platform (Manual Platform Extension) 1 Lift the platform extension lock handle to the horizontal position. 2 Push the platform extension lock handle to extend the platform to the desired position. Do not stand on the platform extension while trying to extend it. 3 Lower the platform extension lock handle.
Operator's Manual Second Edition · Third Printing OPERATING INSTRUCTIONS Auto Level Outriggers (if equipped) These instructions apply to machines with the black auto level outrigger control box. 1 Position the machine below the desired work area. 2 Pull out the red Emergency Stop buttons at the ground and platform controls. Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine.
Second Edition · Third Printing Operator's Manual Transport Instructions Brake Release Operation 1 Chock the wheels to prevent the machine from rolling. 2 Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions. Observe and Obey: Common sense and planning must be applied to control the movement of the machine when lifting it with a crane. The transport vehicle must be parked on a level surface.
Operator's Manual Second Edition · Third Printing Decals Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place. Below is a numerical list with quantities and descriptions. Part No. Description Quantity Part No.
Second Edition · Third Printing Operator's Manual DECALS Additional decals for models with outriggers Engine Side Ground Controls Side Part No. 82233 Shading indicates decal is hidden from view, i.e.
Operator's Manual Second Edition · Third Printing Specifications Model GS-2668 RT Height, working maximum 32 ft 9.8 m Height, platform maximum 26 ft 7.9 m Height, stowed maximum Rails up 911/2 in 2.3 m Height, stowed maximum Rails lowered 67 in Height, stowed maximum Rails off 47 in 1.2 m Height, guard rails 40 in 1.02 m Width 68 in 1.73 m Length, platform retracted 105 in 2.67 m Length, platform retracted Models with outriggers 130 in 3.
Second Edition · Third Printing Operator's Manual SPECIFICATIONS Model GS-3268 RT Height, working maximum 38 ft 11.8 m Height, platform maximum 32 ft 9.8 m Height, stowed maximum Rails up 971/2 in 2.5 m Height, stowed maximum Rails lowered 72 in Height, stowed maximum Rails off 52 in 1.3 m Height, guard rails 40 in 1.02 m Width 68 in 1.73 m Length, platform retracted 105 in 2.67 m Length, platform retracted Models with outriggers 130 in 3.
California Proposition 65 WARNING The exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Genie North America 425.881.1800 USA and Canada 800.536.1800 Fax Genie Australia Pty Ltd.
