Operator’s Manual with Maintenance Information CE Models Second Edition Third Printing Part No.
Operator's Manual Second Edition • Third Printing Important Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, please call Genie Industries. Contents Page Safety .......................................................................
Operator's Manual Second Edition • Third Printing Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. Know and understand the safety rules before going on to the next section. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use.
Operator's Manual Second Edition • Third Printing SAFETY RULES Electrocution Hazards Tip-over Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current. Occupants, equipment and materials must not exceed the maximum platform capacity.
Operator's Manual Second Edition • Third Printing SAFETY RULES Do not alter or disable the limit switches. Maximum capacity - GS-4390 Maximum occupants 7 Height of Platform Maximum Capacity 13.1 m 680 kg 10.6 m 984 kg 8m 1286 kg 5.4 m 984 kg 2.9 m 680 kg Do not drive over 1.1 km/h with the platform raised. Do not use the platform controls to free a platform that is caught, snagged or otherwise prevented from normal motion by an adjacent structure.
Operator's Manual Second Edition • Third Printing SAFETY RULES Do not operate the machine in strong or gusty winds. Do not increase the surface area of the platform or the load. Increasing the area exposed to the wind will decrease machine stability. Do not modify or alter an aerial work platform without prior written permission from the manufacturer.
Operator's Manual Second Edition • Third Printing SAFETY RULES Fall Hazards Collision Hazards The guardrail system provides fall protection. If occupant(s) of the platform are required to wear personal fall protection equipment (PFPE) due to job site or employer rules, PFPE equipment and its use shall be in accordance with the PFPE manufacturer’s instructions and applicable governmental requirements. Do not sit, stand or climb on the platform guard rails.
Operator's Manual Second Edition • Third Printing SAFETY RULES Do not lower the platform unless the area below is clear of personnel and obstructions. Damaged Machine Hazards Do not use a damaged or malfunctioning machine. Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift. Immediately tag and remove from service a damaged or malfunctioning machine.
Operator's Manual Second Edition • Third Printing SAFETY RULES Outrigger Safety Decal Legend Tip-over Hazards Genie product decals use symbols, color coding and signal words to identify the following: Do not lower the outriggers unless the machine is on a firm surface. Avoid drop-offs, holes, unstable or slippery surfaces and other possible hazardous conditions.
Operator's Manual Second Edition • Third Printing Legend 1 Lanyard anchorage point 2 GFCI outlet 3 Platform controls 4 Platform entry gate 5 Platform extension lock handle 9 Outrigger housing (if equipped) 15 LPG tank 10 Outrigger footpad (if equipped) 17 Non-steer tire 11 Ground controls with LCD readout screen 6 Platform guard rails 12 Tilt alarm (behind ground control panel) 7 Manual storage container 13 Entry ladder 8 Platform extension 14 Steer tire 8 16 Fuel tank (behind cover) 18 Hydr
Operator's Manual Second Edition • Third Printing Controls Ground Control Panel 1 Key switch for platform/off/ground control selection 2 Engine start button 3 Gasoline/LPG models: Choke button Diesel models: Glow plug button 4 Platform down button 5 Idle select button with indicator light 6 Gasoline/LPG models: LPG select button with indicator light 7 LCD readout screen Part No.
Operator's Manual Second Edition • Third Printing CONTROLS Platform Controls 1 Outrigger function enable button with indicator light 7 Horn button 2 Outrigger auto level button 3 Engine start button 8 Generator select button with indicator light 9 Machine on incline button with indicator light: Low speed operation for inclines 4 Idle select button with indicator light 5 Gasoline/LPG models: Choke button Diesel models: Glow plug button 10 Green power light/ Red error indicator light 6 Gasoline/LPG m
Operator's Manual Second Edition • Third Printing Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. Know and understand the pre-operation inspection before going on to the next section.
Operator's Manual Second Edition • Third Printing PRE-OPERATION INSPECTION Pre-operation Inspection R Be sure that the operator’s, safety and responsibilities manuals are complete, legible and in the storage container located in the platform. R Be sure that all decals are legible and in place. See Decals section. R Check for engine oil leaks and proper oil level. Add oil if needed. See Maintenance section. R Check for hydraulic oil leaks and proper oil level. Add oil if needed. See Maintenance section.
Operator's Manual Second Edition • Third Printing Maintenance Check the Batteries Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator. Scheduled maintenance inspections shall be completed by qualified service technicians, according to the manufacturer's specifications and the requirements specified in the responsibilities manual.
Operator's Manual Second Edition • Third Printing MAINTENANCE Check the Engine Oil Level Deutz F4L1011F Engine Oil Type Oil Type - cold conditions Maintaining the proper engine oil level is essential to good engine performance and service life. Operating the machine with an improper oil level can damage engine components. 15W-40 10W-40 Deutz F3L1011(F) Engine Oil Type Oil Type - cold conditions 15W-40 10W-40 Deutz F3L2011 Engine Check the oil level with the engine off.
Operator's Manual Second Edition • Third Printing MAINTENANCE Check the Hydraulic Oil Level Check the Engine Coolant Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems. Maintaining the engine coolant at the proper level is essential to engine service life.
Operator's Manual Second Edition • Third Printing Function Tests Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. A malfunctioning machine must never be used.
Operator's Manual Second Edition • Third Printing FUNCTION TESTS Test Up/Down Functions and Function Enable At the Platform Controls The audible warnings on this machine come from the same central alarm. The descent alarm sounds at 60 beeps per minute. The alarm that goes off when the machine is not level sounds at 180 beeps per minute. Test Emergency Stop 7 Do not push the lift function enable button. Push and hold the platform up button. Result: No function should operate.
Operator's Manual Second Edition • Third Printing FUNCTION TESTS Test the Steering Test Drive and Braking Note: When performing the steer and drive function tests, stand in the platform facing the steer end of the machine. 27 Press and hold the function enable switch on the control handle. 24 Press and hold the function enable switch on the control handle. 25 Depress the thumb rocker switch on top of the control handle in the direction identified by the blue triangle on the control panel.
Operator's Manual Second Edition • Third Printing FUNCTION TESTS Test the Up Limit Switch and the Outriggers GS-5390 34 Push and hold the lift function enable button. Raise the platform. Result: The platform should raise to 9.1 m and then stop. The platform should not raise above 9.1 m unless the outriggers are lowered. 35 Drive the machine forward. Result: The drive function should not operate. 36 Lower the platform. If the platform is higher than 3.6 m from the ground, the outriggers will not lower.
Operator's Manual Second Edition • Third Printing Workplace Inspection Workplace Inspection Be aware of and avoid the following hazardous situations: Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use. 4 Inspect the workplace. Know and understand the workplace inspection before going on to the next section.
Operator's Manual Second Edition • Third Printing Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator's responsibility to follow all the safety rules and instructions in the operator's, safety and responsibilities manuals. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations.
Operator's Manual Second Edition • Third Printing OPERATING INSTRUCTIONS Emergency Stop Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all machine functions and turn the engine off. Repair any function that operates when either red Emergency Stop button is pushed in. Starting the Engine 1 At the ground controls, turn the key switch to the desired position.
Operator's Manual Second Edition • Third Printing OPERATING INSTRUCTIONS To Position Platform Indicator Light Flashing Red 1 Push and hold the lift function enable button. 2 Activate the up/down rocker switch in the desired direction. If the indicator light is flashing red, the platform is overloaded and no functions will operate. An alarm will sound at the platform controls. Remove weight from the platform. To Steer 1 Press and hold the function enable switch on the controller.
Operator's Manual Second Edition • Third Printing OPERATING INSTRUCTIONS Operation From Ground with Controller Maintain safe distances between operator, machine and fixed objects. Be aware of the direction the machine will travel when using the controller. Outrigger Operation (if equipped) 1 Position the machine below the desired work area. Note: The engine must be running for the outriggers to operate. 2 Push and hold the auto level button. 3 Activate the up/down rocker switch in the down direction.
Operator's Manual Second Edition • Third Printing Transport and Lifting Instructions Free-wheel Configuration for Winching Chock the wheels to prevent the machine from rolling. Observe and Obey: Common sense and planning must be applied to control the movement of the machine when lifting it with a crane. The transport vehicle must be parked on a level surface. The transport vehicle must be secured to prevent rolling while the machine is being loaded.
Operator's Manual Second Edition • Third Printing TRANSPORT AND LIFTI NG INSTRUCTIONS Securing to Truck or Trailer for Transit Use a minimum of four chains or straps. Always chock the machine wheels in preparation for transport. Turn the key switch to the off position and remove the key before transporting. Retract and secure the extension deck(s). Inspect the entire machine for loose or unsecured items. Use the tie-down points on the chassis for anchoring down to the transport surface.
Operator's Manual Second Edition • Third Printing TRANSPORT AND LIFTING INSTRUCTIONS Observe and Obey: Only qualified riggers should rig and lift the machine. Be sure the crane capacity, loading surfaces and straps or lines are sufficient to withstand the machine weight. See the serial label for the machine weight. Lifting Instructions Center of gravity X Axis Y Axis GS-3384 without outriggers 1.8 m 97.0 cm GS-3384 with outriggers 1.9 m 94.5 cm GS-3390 without outriggers 1.8 m 97.
Operator's Manual Second Edition • Third Printing Decals Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place. Below is a numerical list with quantities and descriptions. Part No. Description Quantity Part No.
Operator's Manual Second Edition • Third Printing DECALS Engine Side Ground Controls Side Part No.
Operator's Manual Second Edition • Third Printing Specifications GS-3384 Height, working maximum 12.1 m Airborne noise emissions 80 dB Maximum sound level at normal operating workstations (A-weighted) Height, platform maximum 10.1 m Controls Height, stowed maximum Rails up 2.7 m AC outlet in platform Height, stowed maximum Rails lowered 2.0 m Maximum hydraulic pressure (functions) Width, standard tires 2.1 m Length, platform retracted Models with one extension deck 3.
Operator's Manual Second Edition • Third Printing SPECIFICATIONS GS-3390 Height, working maximum 12.1 m Airborne noise emissions 80 dB Maximum sound level at normal operating workstations (A-weighted) Height, platform maximum 10.1 m Controls Height, stowed maximum Rails up 2.7 m AC outlet in platform Height, stowed maximum Rails lowered 2.0 m Maximum hydraulic pressure (functions) 241.3 bar Width, standard tires 2.3 m Tire size - standard tires 12 x 21.
Operator's Manual Second Edition • Third Printing SPECIFICATIONS GS-4390 Ground clearance Height, working maximum 15.1 m Height, platform maximum 13.1 m Height, stowed maximum Rails up 2.9 m Height, stowed maximum Rails lowered 2.9 m Width, standard tires 2.3 m Width, high-flotation tires 2.6 m Length, platform retracted Models with one extension deck 3.9 m Length, platform extended Models with one extension deck 5.4 m Length, platform retracted Models with two extension decks 3.
Operator's Manual Second Edition • Third Printing SPECIFICATIONS GS-5390 Height, working maximum 18.2 m Airborne noise emissions 80 dB Maximum sound level at normal operating workstations (A-weighted) Height, platform maximum 16.2 m Controls Height, stowed maximum Rails up 3.2 m AC outlet in platform Height, stowed maximum Rails lowered 2.5 m Maximum hydraulic pressure (functions) 241.3 bar Width, standard tires 2.3 m Tire size - standard tires 12 x 21.5 Width, high-flotation tires 2.
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