Operator’s Manual with Maintenance Information Second Edition Fifth Printing Part No.
Operator's Manual Second Edition· Fifth Printing Important Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries. Contents Page Safety Rules ..............................................................
Second Edition · Fifth Printing Operator's Manual Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. Know and understand the above principle before going on to the next section. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use.
Operator's Manual Second Edition· Fifth Printing SAFETY RULES Allow for platform movement, electrical line sway or sag and beware of strong or gusty winds. Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current. Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off.
Second Edition · Fifth Printing Operator's Manual SAFETY RULES Do not raise or extend the boom unless both axles are extended. Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the boom raised or extended. Do not push off or pull toward any object outside of the platform.
Operator's Manual Second Edition· Fifth Printing SAFETY RULES Do not place or attach overhanging loads to any part of this machine. Fall Hazards Occupants must wear a safety belt or harness in accordance with governmental regulations. Attach lanyard to anchor provided in platform. Do not sit, stand or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times. Do not place ladders or scaffolds in platform or against any part of this machine.
Second Edition · Fifth Printing Operator's Manual SAFETY RULES Do not lower the boom unless the area below is clear of personnel and obstructions. Collision Hazards Be aware of limited sight distance and blind spots when driving or operating. Be aware of boom position and tailswing when rotating turntable. Check work area for overhead obstructions or other possible hazards.
Operator's Manual Second Edition· Fifth Printing SAFETY RULES Explosion and Fire Hazards Decal Legend Do not start engine if you smell or detect liquid petroleum gas (LPG), gasoline, diesel fuel or other explosive substances. Genie product decals use symbols, color coding and signal words to identify the following: Do not refuel machine with engine running. Refuel machine and charge battery only in an open, well-ventilated area away from sparks, flames and lighted tobacco.
Second Edition · Fifth Printing Operator's Manual Controls 8 9 10 11 7 6 5 4 12 3 2 13 1 14 20 19 18 17 16 15 Ground Control Panel 1 2 3 4 5 6 7 8 9 10 Platform rotate switch Turntable rotate switch Boom up/down switch Boom extend/retract switch not used Key switch for platform/off/ground selection Auxiliary power switch Gasoline/LPG models: Water temperature gauge Deutz Diesel models: Oil temperature gauge Oil pressure gauge Voltage gauge Part No.
Operator's Manual Second Edition· Fifth Printing CONTROLS 1 2 3 4 13 17 5 6 16 Platform Control Panel 1 Service horn button 7 Check engine light 2 Platform level switch 8 Engine start switch 3 Platform rotate switch 9 Engine idle (rpm) select switch · Rabbit & Foot Switch: foot switch activated high idle · Turtle: low idle · Rabbit: high idle 4 S-85 only: Jib boom up/down switch 5 Auxiliary power switch 6 Drive speed select switch 8 Genie S-80 & Genie S-85 Part No.
Second Edition · Fifth Printing Operator's Manual CONTROLS 7 15 8 14 9 13 10 12 13 10 Gasoline/LPG models: Gasoline/LPG select switch Deutz Diesel models: Glow plug switch (option) 11 14 Drive enable indicator light 15 Drive enable switch 16 Proportional control handle for boom extend/retract 11 Emergency Stop button 12 Proportional control handle for drive function and thumb rocker for steer function 17 Dual axis proportional control handle for boom up/down and turntable rotate left/right f
Operator's Manual Second Edition· Fifth Printing Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a Pre-operation Inspection and routine maintenance. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. Know and understand the above principles before going on to the next section.
Second Edition · Fifth Printing Operator's Manual PRE-OPERATION INSPECTION Pre-operation Inspection o o o Be sure that the operator’s, safety and responsibilities manuals are complete, legible and in the storage container located in the platform. Be sure that all decals are legible and in place. See Decals section. Check for hydraulic oil leaks and proper oil level. Add oil if needed. See Maintenance section. o Check for engine coolant leaks and proper level of coolant. Add coolant if needed.
Operator's Manual Second Edition· Fifth Printing Maintenance Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life. Operating the machine with an improper oil level can damage engine components. Observe and Obey: Check the oil level with the engine off. Only routine maintenance items specified in this manual shall be performed by the operator.
Second Edition · Fifth Printing Operator's Manual MAINTENANCE Deutz F4L 1011F Engine Oil capacity (including filter) Check the Hydraulic Oil Level 8.5 quarts 8 liters Oil viscosity requirements below 60°F / 15.5°C (synthetic) 5W-30 -10°F to 90°F / -23°C to 32°C 10W-40 above -4°F / -34°C 15W-40 Engine oil should have properties of API classification CC/SE or CC/SF grades. Units ship with 10-40 CC/SG. Perkins 704-30 Engine Oil capacity (including filter) 9.
Operator's Manual Second Edition· Fifth Printing MAINTENANCE Check the Engine Coolant Level - Liquid Cooled Models Maintaining the engine coolant at the proper level is essential to engine service life. Improper coolant level will affect the engine's cooling capability and damage engine components. Daily checks will allow the inspector to identify changes in coolant level that might indicate cooling system problems.
Second Edition · Fifth Printing Operator's Manual MAINTENANCE The Schedule Check the Tire Pressure This procedure does not need to be performed on machines equipped with the foam-filled tire option. Bodily injury hazard. An overinflated tire can explode and could cause death or serious injury. Tip-over hazard. Do not use temporary flat tire repair products.
Operator's Manual Second Edition· Fifth Printing Function Tests 1 Select a test area that is firm, level and free of obstruction. At the Ground Controls 2 Turn the key switch to ground control. 3 Pull out the red Emergency Stop button to the ON position. Do Not Operate Unless: Result: Beacon (if equipped) should flash. You learn and practice the principles of safe machine operation contained in this operator's manual. 4 Start the engine (see Starting The Engine, page 17).
Second Edition · Fifth Printing Operator's Manual FUNCTION TESTS 9 Hold the function enable switch to either side and activate the boom extend function. Result: The boom should extend no more than 6 inches (15 cm) and then stop. The boom should not extend beyond the limit switch unless both axles are extended. 10 Hold the function enable switch to either side and activate the boom retract function. Result: The boom should retract. 11 At the extendable axle controls, extend the jack.
Operator's Manual Second Edition· Fifth Printing FUNCTION TESTS Test Auxiliary Controls Test the Hydraulic Oil Return Filter 22 Turn the key switch to ground control and shut the engine off. 28 Move the engine idle select switch to high idel (rabbit symbol). 23 Pull out the red Emergency Stop button to the ON position. 29 Locate and check the hydraulic filter condition indicator. 24 Simultaneously hold the auxiliary power switch on and activate each boom function toggle switch.
Second Edition · Fifth Printing Operator's Manual FUNCTION TESTS Test Machine Functions Test Drive and Braking 38 Move the lift/drive select switch to the lift position (if equipped). 45 Move the lift/drive select switch to the drive position (if equipped). 39 Press down the foot switch. 46 Press down the foot switch. 40 Activate each machine function control handle or toggle switch.
Operator's Manual Second Edition· Fifth Printing FUNCTION TESTS Test the Drive Enable System Test Limited Drive Speed 49 Move the lift/drive select switch to the lift position (if equipped). 55 Move the lift/drive select switch to the lift position (if equipped). 50 Press down the foot switch. Then lower the boom to the stowed position. 56 Press down the foot switch. 57 Raise the boom to just above horizontal.
Second Edition · Fifth Printing Operator's Manual FUNCTION TESTS Test Auxiliary Controls Test the Lift/Drive Select Switch (if equipped) 65 Shut off the engine. 66 Pull out the red Emergency Stop button to the ON position. 67 Move the lift/drive select switch to the lift position (if equipped). 70 Move the lift/drive select switch to the lift position. 71 Press down the foot switch. 72 Move the drive control handle off center. Result: No drive functions should operate. 68 Press down the foot switch.
Operator's Manual Second Edition· Fifth Printing Work Place Inspection Work Place Inspection Be aware of and avoid the following hazardous situations: Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual.
Second Edition · Fifth Printing Operator's Manual Operating Instructions Starting the Engine 1 At the ground controls, turn the key switch to the desired position. 2 Be sure both ground and platform control red Emergency Stop buttons are pulled out to the ON position. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection.
Operator's Manual Second Edition· Fifth Printing OPERATING INSTRUCTIONS Auxiliary Controls Operation from Ground Use auxiliary power if the primary power source (engine) fails. 1 Turn the key switch to ground control. 1 Turn the key switch to ground or platform control. 2 Pull out the red Emergency Stop button to the ON position. 2 Pull out the red Emergency Stop button to the ON position. 3 Gasoline/LPG models: Choose fuel by moving fuel select switch to desired position. 4 Start the engine.
Second Edition · Fifth Printing Operator's Manual OPERATING INSTRUCTIONS Operation from Platform To Drive 1 Turn the key switch to platform control. 1 Move the lift/drive select switch to the drive position (if equipped). 2 Pull out both ground and platform red Emergency Stop buttons to the ON position. 2 Press down the foot switch. 3 Gasoline/LPG models: Choose fuel by moving fuel select switch to desired position. 4 Start engine. Do not press down the foot switch when starting engine.
Operator's Manual Second Edition· Fifth Printing OPERATING INSTRUCTIONS Generator Stopping the Engine To operate generator, move the generator toggle switch to the generator position. The engine will continue to run but no drive or platform functions will operate. Push in the red Emergency Stop button and turn the key switch to the OFF position. Plug power tool into the power to platform GFCI outlet. 1 Select a safe parking location—firm level surface, clear of obstruction and traffic.
Second Edition · Fifth Printing Operator's Manual Transport Instructions Observe and Obey: Transport vehicle must be parked on a level surface. Transport vehicle must be secured to prevent rolling while machine is being loaded. Be sure vehicle capacity, loading surfaces and straps or lines are sufficient to withstand machine weight. See Specifications section. Securing to Truck or Trailer for Transit Always use the turntable rotation lock pin each time the machine is transported.
Operator's Manual Second Edition· Fifth Printing Decals Decal Inspection Part No. Decal Description Use the pictures on the next page to verify that all decals are legible and in place. 32933 Serial Plate - S-80 1 32996 Notice - Axle Extension Operation 2 32997 Warning - Hand and Foot 4 32998* Notice - Maximum Load 600 lbs 1 32999 Notice - Tire Pressure 2 1 Below is a numerical list with quantities and descriptions. Part No.
Second Edition · Fifth Printing Operator's Manual DECALS Ground Controls Side Drive Chassis Platform Shading indicates decal is hidden from view, i.e. under covers Engine Side Part No.
Operator's Manual Second Edition· Fifth Printing Specifications Model S-80 S-85 Height, working maximum 86 ft 26.2 m 91 ft 27.7 m Height, platform maximum 80 ft 24.4 m 85 ft 25.9 m Height, stowed maximum 9 ft 2 in 2.79 m 9 ft 2 in 2.79 m 71 ft 11 in 21.9 m 76 ft 11 in 23.4 m 7 ft 111/2 in 2.43 m 7 ft 111/2 in 2.43 m 36 ft 8 in 11.2 m 40 ft 7 in 12.
California Proposition 65 WARNING The exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.
