Towing Checklist (Use at each stop) GenieNorthAmerica Phone 425.881.1800 TollFree USAandCanada 800.536.1800 Fax 425.883.3475 BeforeTowing · Boomhold-downlatch issecurelylockedinplace · Towing hitchisproperlysecuredtotowvehicle · Safetychains(ifrequired)are properly attached andsecure(chainsare crossedbelowhitch) · All lights areconnectedandworking · Tiresareproperlyinflated BeforeDriving · Fastensafetyrestraints · Properlyadjustmirrors OnTheRoad · Donotexceed60mph/97km/h.
Operator's Manual Fourth Edition • First Printing Important Notice Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries. This operator's manual is for TMZ-34/19 machines after serial number T3499-796.
Operator's Manual Fourth Edition • First Printing Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. Know and understand the safety rules before going on to the next section. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use.
Operator's Manual Fourth Edition • First Printing SAFETY RULES Electrocution Hazards Tip-over Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current. Occupants, equipment and materials shall not exceed the maximum platform capacity.
Operator's Manual Fourth Edition • First Printing SAFETY RULES Do not move the machine when the boom is raised. Do not depend on the tilt alarm as a level indicator. The tilt alarm sounds in the platform only when the machine is on a severe slope. When the tilt alarm sounds, immediately lower the boom and adjust the outriggers to level the machine. When the alarm sounds, boom up functions will not operate. Do not alter or disable the limit switches.
Operator's Manual Fourth Edition • First Printing SAFETY RULES Collision Hazards Lifting Hazards Be aware of boom position when rotating the turntable. Use proper lifting techniques to move, load or unload the machine. The machine must be on a level surface or secured before releasing the parking brake. Use proper lifting techniques when installing or removing the platform. Use the parking brake to control the speed of the machine when pushing a machine that is not attached to a tow vehicle.
Operator's Manual Fourth Edition • First Printing SAFETY RULES Towing Hazards Decal Legend Read, understand and obey all of your tow vehicle manufacturer’s recommendations, warnings and instructions before towing this machine. Genie product decals use symbols, color coding and signal words to identify the following: Do not tow the machine unless the boom hold-down latches are securely locked in place. Do not overload your tow vehicle. Check the manufacturer's Gross Vehicle Weight Rating (GVWR).
Operator's Manual Fourth Edition • First Printing SAFETY RULES Personnel Lifting Configuration Tip-over Hazards Do not sit, stand or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times. Do not use the platform as a crane. Do not place loads outside the platform perimeter. Do not place or attach overhanging loads to any part of the platform. Do not push off or pull toward any object outside of the platform.
Operator's Manual Fourth Edition • First Printing SAFETY RULES Battery Safety Component Damage Hazards Burn Hazards Do not use any battery charger greater than 24V to charge the batteries. Batteries contain acid. Always wear protective clothing and eye wear when working with batteries. Do not expose the batteries or the charger to water or rain. Electrocution Hazards Connect the battery charger to a grounded, AC 3-wire electrical outlet only. Inspect daily for damaged cord, cables and wires.
Operator's Manual Fourth Edition • First Printing Controls Note: Refer to the control panel pictures on the following pages to determine which panels are on your machine.
Operator's Manual Fourth Edition • First Printing CONTROLS 4 5 F 3 1 2 E STOP 2 6 7 1 8 10 9 Platform Control Panel 1 Function enable button for: Primary boom down Secondary boom down Jib boom down Turntable rotate right 2 Function enable button for: Primary boom up Secondary boom up Jib boom up Turntable rotate left 3 Red Emergency Stop button 4 Horn button 5 Battery charge indicator 6 Primary boom up/down button 7 Jib boom up/down button 8 Secondary boom up/down button 9 Turntable rotate
Operator's Manual Fourth Edition • First Printing CONTROLS Ground Control Panel (manual outriggers) 1 Red Emergency Stop button 8 Function enable/speed select buttons 2 Jib boom up button 9 Turntable rotate right button 3 Jib boom down button 10 Turntable rotate left button 4 Horn button 11 Secondary boom down button 5 Battery charge indicator 12 Secondary boom up button 6 Key switch for ground/off/platform selection 13 Primary boom down button 7 Outrigger interlock display lights (four) 14
Operator's Manual Fourth Edition • First Printing CONTROLS Ground Control Panel (hydraulic outriggers) 10 Automatic leveling button 1 Red Emergency Stop button 11 Extend outrigger(s) enable button 2 Jib boom up button 12 Function enable/speed select buttons 3 Jib boom down button 13 Turntable rotate right button 4 Horn button 14 Turntable rotate left button 5 Battery charge indicator 15 Secondary boom down button 6 Key switch for ground/off/platform selection 7 Outrigger interlock display light
Operator's Manual Fourth Edition • First Printing CONTROLS 5 4 STOP 3 6 2 7 1 8 9 Ground Control Panel (manual outriggers) 1 Function enable button for: Primary boom down Secondary boom down Jib boom down Turntable rotate right 2 Function enable button for: Primary boom up Secondary boom up Jib boom down Turntable rotate left 12 3 Red Emergency Stop button 4 Primary boom up/down button 5 Horn button 6 Key switch for ground/off/platform selection 7 Jib boom up/down button 8 Secondary boom up/down
Operator's Manual Fourth Edition • First Printing CONTROLS 4 4 5 6 7 STOP 3 8 9 2 1 4 11 4 10 Ground Control Panel (hydraulic outriggers) 1 Function enable button for: Primary boom down Secondary boom down Jib boom down Turntable rotate right Outrigger lower 2 Function enable button for: Primary boom up Secondary boom up Jib boom up Turntable rotate left Outrigger raise 3 Red Emergency Stop button 4 Outrigger raise/lower button (individual outrigger) 5 Outrigger auto level button 6 Horn butt
Operator's Manual Fourth Edition • First Printing Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a Pre-operation Inspection and routine maintenance. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. Know and understand the pre-operation inspection before going on to the next section.
Operator's Manual Fourth Edition • First Printing PRE-OPERATION INSPECTION Pre-operation Inspection o Be sure that the operator's, safety and responsibilities manuals are complete, legible and in the storage container located on the platform. o Be sure that all decals are legible and in place. See Decals section. o Check for hydraulic oil leaks and proper oil level. Add oil if needed. See Maintenance section. o Check for battery fluid leaks and proper fluid level. Add distilled water if needed.
Operator's Manual Fourth Edition • First Printing Maintenance Check the Hydraulic Oil Level Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator. Scheduled maintenance inspections shall be completed by qualified service technicians, according to the manufacturer's specifications and the requirements specified in the responsibilities manual. Maintaining the hydraulic oil at the proper level is essential to machine operation.
Operator's Manual Fourth Edition • First Printing MAINTENANCE 4 Check the torque of each lug nut. Check the Tires and Wheels Tires and wheels - ANSI & CSA Tire size Bodily injury hazard. An overinflated tire can explode and may cause death or serious injury. Lug nut torque Collision hazard. An excessively worn tire can cause poor handling and continued use could result in tire failure. Tires and wheels - CE Tip-over hazard. Do not use temporary flat tire repair products.
Operator's Manual Fourth Edition • First Printing MAINTENANCE Check the Batteries Scheduled Maintenance Proper battery condition is essential to good performance and operational safety. Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions. This procedure does not need to be performed on machines with sealed or maintenance-free batteries.
Operator's Manual Fourth Edition • First Printing Function Tests Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. A malfunctioning machine must never be used.
Operator's Manual Fourth Edition • First Printing FUNCTION TESTS Note: Perform the appropriate function tests for your control system. Determine whether the control panels on your machine match the ones below or the ones on page 22. Follow the step-by-step instructions below the pictures to test all machine functions. Models with hydraulic outriggers: Push and hold the auto-level button. Push and hold the extend outrigger button.
Operator's Manual Fourth Edition • First Printing FUNCTION TESTS Test the Boom Functions At the Platform Controls 10 Do not hold a function enable/speed select button. Attempt to activate each boom function button. 18 Pull out the red Emergency Stop buttons at the ground and platform controls. Result: All boom functions should not operate. 11 Press and hold a function enable/speed select button. Activate each boom function button.
Operator's Manual Fourth Edition • First Printing FUNCTION TESTS Note: Perform the appropriate function tests for your control system. Determine whether the control panels on your machine match the ones below or the ones on page 20. Follow the step-by-step instructions below the pictures to test all machine functions Test Emergency Stop 4 Push in the ground red Emergency Stop button to the off position. Result: All ground and platform control functions should not operate.
Operator's Manual Fourth Edition • First Printing FUNCTION TESTS Test the Tilt Sensor At the Platform Controls 12 Raise the jib boom approximately 6 in / 15 cm. Raise the primary boom approximately 6 in / 15 cm off the boom rest. Raise the secondary boom approximately 6 in / 15 cm off the boom rest. 13 Locate the tilt sensor on the chassis near the ground controls. 19 Push in the platform red Emergency Stop button to the off position.
Operator's Manual Fourth Edition • First Printing Workplace Inspection Workplace Inspection Be aware of and avoid the following hazardous situations: · drop-offs or holes · bumps, floor obstructions or debris · slopes that exceed the machine’s leveling capability · unstable or slippery surfaces · overhead obstructions and high voltage conductors · hazardous locations · inadequate surface support to withstand all load forces imposed by the machine 4 Inspect the workplace.
Operator's Manual Fourth Edition • First Printing Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator's responsibility to follow all the safety rules and instructions in the operator's, safety and responsibilities manuals. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations.
Operator's Manual Fourth Edition • First Printing OPERATING INSTRUCTIONS Emergency Stop Operation from Ground Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all machine functions. 1 Turn the key switch to ground control. Repair any function that operates when either red Emergency Stop button is pushed in. 2 Pull out both ground and platform red Emergency Stop buttons to the on position.
Operator's Manual Fourth Edition • First Printing OPERATING INSTRUCTIONS Manual Lowering Fall Protection 1 Open the power unit side turntable cover and locate the manual override valve. Personal fall protection equipment (PFPE) is required when operating this machine. 2 Push and turn the brass knob clockwise to open the valve. The individual boom manual lowering valves will not function until this valve is open.
Operator's Manual Fourth Edition • First Printing OPERATING INSTRUCTIONS Use the checklist provided on the back cover of this manual before towing and while on the road. When passing other vehicles, be sure to leave enough room for the extra length of the trailer. You will need to go much farther beyond the passed vehicle before you can return to your lane. Driving a vehicle/trailer combination is different from driving a vehicle alone. When turning with a trailer, avoid jerky or sudden movements.
Operator's Manual Fourth Edition • First Printing OPERATING INSTRUCTIONS After Each Use 1 Select a safe parking location—firm level surface, clear of obstruction and traffic. 2 Rotate the turntable so that the platform is opposite the tongue of the machine. 3 Use the black arrows to properly align the turntable. 4 Lower the boom to the stowed position. 5 Secure the boom with the hold-down latches. 6 Turn the key switch to the off position and remove the key to secure from unauthorized use.
Operator's Manual Fourth Edition • First Printing OPERATING INSTRUCTIONS Material Lifting Configuration Set up 1 Turn the key switch to the off position. Material Lifting Configuration 2 Remove the pin that secures the material lifting hook to the base. Remove the material lifting hook and replace the pin. Observe and Obey: 3 Disconnect the running lights and the platform controls from the platform. Maintain safe distances between the operator, the machine and fixed objects.
Operator's Manual Fourth Edition • First Printing OPERATING INSTRUCTIONS Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings. Battery and Charger Instructions 2 Fill each cell with battery acid (electrolyte) until the level is sufficient to cover the plates. Observe and Obey: Do not fill to maximum level until the battery charge cycle is complete.
Operator's Manual Fourth Edition • First Printing Decals Decal Inspection Part No. Description Use the pictures on the next page to verify that all decals are legible and in place. 52004 Label - Interlock Display Lights 2 52008 Danger - General Safety, Ground 1 Below is a numerical list with quantities and descriptions. 52475 Label - Transport Tie-down 4 52496 Notice - Manual Rotation Instructions 1 Part No.
Operator's Manual Fourth Edition • First Printing DECALS 65307 Ground Controls Side 28161 37145 76097 82228 or 97777 52004 82232 72901or 62066 65067 37145 97847 Note: Optional hydraulic outriggers have two each of decal 28161.
Operator's Manual Fourth Edition • First Printing Specifications Height, working maximum 40 ft 12.2 m Ground clearance Height, platform maximum 34 ft 10.4 m Hydraulic tank capacity 6 ft 51/2 in 1.97 m Height, stowed maximum Horizontal reach maximum from centerline of machine 19 ft 9 in 6.0 m 71/2 in 19 cm 2.0 gallons 7.6 liters Weight See Serial Label (Machine weights vary with option configurations) Maximum towing speed 60 mph 97 km/h 10 ft x 11 ft 3.05 x 3.
Operator's Manual Fourth Edition • First Printing Reporting Safety Defects Genie Industries PO Box 97030 Redmond, WA 98073-9730 Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to Genie Industries.