Towing Checklist (Use at each stop) Genie North America Phone Toll Free Before Driving · Fasten safety restraints · Properly adjust mirrors On The Road · Do not exceed 60 mph / 97 km/h. Obey all local and national towing speed laws. · Stop often for rest. · Inspect vehicles and connections at each stop. · Anticipate stops; brake early. USA and Canada 425.883.3475 Genie Australia Pty Ltd.
Operator's Manual First Edition • Third Printing Important Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries. Contents Page Safety ........................................................................
Operator's Manual First Edition • Third Printing Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. Know and understand the safety rules before going on to the next section. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use.
Operator's Manual First Edition • Third Printing SAFETY RULES Electrocution Hazards Tip-over Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current. Occupants and equipment shall not exceed the maximum platform capacity.
Operator's Manual First Edition • Third Printing SAFETY RULES Do not move the machine when the boom is raised or extended. Do not depend on the tilt alarm as a level indicator. The tilt alarm sounds in the platform only when the machine is on a severe slope. If the tilt alarm sounds, immediately lower the boom and adjust the outriggers to level the machine. When the alarm sounds, boom up functions will not operate. Do not alter or disable the limit switch(es).
Operator's Manual First Edition • Third Printing SAFETY RULES Collision Hazards Lifting Hazards Be aware of boom position when rotating the turntable. Use proper lifting techniques to move the machine. The machine must be on a level surface or secured before releasing the parking brake. Use the parking brake to control the speed of the machine when pushing a machine that is not attached to a tow vehicle. Check the work area for overhead obstructions or other possible hazards.
Operator's Manual First Edition • Third Printing SAFETY RULES Damaged Machine Hazards Towing Hazards Do not use a damaged or malfunctioning machine. Read, understand and obey all of your tow vehicle manufacturer’s recommendations, warnings and instructions before towing this machine. Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift. Immediately tag and remove from service a damaged or malfunctioning machine.
Operator's Manual First Edition • Third Printing SAFETY RULES Personnel Lifting Configuration Fall Hazards Occupants shall wear a safety belt or harness and comply with applicable governmental regulations. Attach the lanyard to the anchor provided in the platform. Tip-over Hazards Do not use the platform as a crane. Do not place loads outside the platform perimeter. Do not place or attach overhanging loads to any part of the platform. Do not push off or pull toward any object outside of the platform.
Operator's Manual First Edition • Third Printing SAFETY RULES Optional Drive System Decal Legend Tip over Hazards Genie product decals use symbols, color coding and signal words to identify the following: Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain, debris, unstable or slippery surfaces and near holes and drop-offs. Collision Hazards Do not drive the machine unless the parking brake on the tongue is set.
Operator's Manual First Edition • Third Printing SAFETY RULES Battery Safety Component Damage Hazards Burn Hazards Do not use any battery charger greater than 24V to charge the batteries. Batteries contain acid. Always wear protective clothing and eyewear when working with batteries. Do not expose the batteries or the charger to water or rain. Electrocution Hazards Connect the battery charger to a grounded, AC 3-wire electrical outlet only. Inspect daily for damaged cord, cables and wires.
Operator's Manual First Edition • Third Printing Controls Platform Control Panel 1 Red Emergency Stop button 10 Low battery indicator light 17 Secondary boom up button 2 Primary boom retract button 11 Function enable/speed select buttons 18 Primary boom down button 3 Primary boom extend button 4 Jib boom up button 5 Jib boom down button 6 Platform level up button 7 Platform level down button 8 Engine power indicator light 19 Primary boom up button 12 Turntable rotate right button 13 Engine start
Operator's Manual First Edition • Third Printing CONTROLS Ground Control Panel 1 Red Emergency Stop button 2 Primary boom retract button 3 Primary boom extend button 4 Jib boom up button 5 Jib boom down button 11 Key switch for ground/off/ platform selection 12 Outrigger status indicator lights 13 Outrigger button 19 Engine start button 20 Horn button 21 Turntable rotate left button 22 Secondry boom down button 23 Secondary boom up button 6 Platform level up button 14 Retract outrigger(s) enable butt
Operator's Manual First Edition • Third Printing CONTROLS Drive Control Panel (option) 1 Extend outrigger(s) enable button 2 Machine level indicator light 3 Automatic leveling button 4 Red Emergency Stop button 5 Drive and steer controller 6 Drive function enable button 7 Horn button 8 Retract outrigger(s) enable button Part No.
Operator's Manual First Edition • Third Printing Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a Pre-operation Inspection and routine maintenance. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. Know and understand the pre-operation inspection before going on to the next section.
Operator's Manual First Edition • Third Printing PRE-OPERATION INSPECTION Pre-operation Inspection o Be sure that the operator's, safety and responsibilities manuals are complete, legible and in the storage container located on the platform. o Be sure that all decals are legible and in place. See Decals section. o Check for hydraulic oil leaks and proper oil level. Add oil if needed. See Maintenance section. o Models with engines: Check for engine oil leaks and proper fluid level. Add oil if needed.
Operator's Manual First Edition • Third Printing Maintenance Check the Hydraulic Oil Level Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator. Scheduled maintenance inspections shall be completed by qualified service technicians, according to the manufacturer's specifications and the requirements specified in the responsibilities manual. Maintaining the hydraulic oil at the proper level is essential to machine operation.
Operator's Manual First Edition • Third Printing MAINTENANCE Check the Engine Oil Level Engine Models Check the Batteries Maintaining the proper engine oil level is essential to good engine performance and service life. Operating the machine with an improper oil level can damage engine components. This procedure does not need to be performed on machines with sealed or maintenance-free batteries. Check the oil level with the engine off. 1 Check the oil level dipstick.
Operator's Manual First Edition • Third Printing MAINTENANCE Check the Tires and Wheels 2 Check each wheel for damage, bends and cracks. Result: Replace the wheel if any damage is found. Bodily injury hazard. An overinflated tire can explode and may cause death or serious injury. Collision Hazard. An excessively worn tire can cause poor handling and continued use could result in tire failure. Tip-over hazard. Do not use temporary flat tire repair products.
Operator's Manual First Edition • Third Printing Function Tests Function Tests 1 Be sure the boom hold-down latches are unlatched. Setup Do Not Operate Unless: 2 Position the machine below the desired work area. You learn and practice the principles of safe machine operation contained in this operator's manual. 3 Set the parking brake. 1 Avoid hazardous situations. 5 Pull out the red Emergency Stop buttons at the ground and platform controls.
Operator's Manual First Edition • Third Printing FUNCTION TESTS 7 Check the interlock display. Be sure that all four interlock display lights are on. 8 Start the engine (if equipped). See Operating Instructions section. At the Ground Controls Test the Boom Functions 16 Do not hold a function enable/speed select button. Attempt to activate each boom function button. Result: All boom functions should not operate. 17 Press and hold a function enable/speed select button. Activate each boom function button.
Operator's Manual First Edition • Third Printing FUNCTION TESTS At the Platform Controls Test the Drive and Steering (If equipped) 23 Turn the key switch to platform control. 29 Slowly move the drive control handle in the direction indicated by the blue arrow on the control panel until the machine begins to move, then return the handle to the center position. Note: Machines with LED diagnostic readout perform a self-check when the power is turned on. The self-check takes about 5 seconds.
Operator's Manual First Edition • Third Printing Workplace Inspection Workplace Inspection Be aware of and avoid the following hazardous situations: Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual.
Operator's Manual First Edition • Third Printing Operating Instructions Emergency Stop Push in the red Emergency Stop button to the OFF position to stop all ground and platform control functions. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. Repair any function that operates from the ground or platform controls when the Emergency Stop button at the ground controls is pushed in.
Operator's Manual First Edition • Third Printing OPERATING INSTRUCTIONS Transport 1 Set the parking brake. 2 Secure the boom with the hold-down latches. 3 Raise the tongue by turning the jack handle. 4 Position the ball of the transport vehicle directly under the ball coupler. 5 Open the latch on the ball coupler. 6 Lower the tongue by turning the jack handle. 7 Close the latch on the ball coupler. 8 Attach the chains (if required) and the brake safety cable to the vehicle.
Operator's Manual First Edition • Third Printing OPERATING INSTRUCTIONS Models with Engines - Manual Lowering When the main power source fails (engine), the Battery Power light will come on and the machine is in auxiliary power mode. The boom functions will operate at a reduced speed. Auxiliary power mode is intended for short term use. DC Models - Manual Lowering All boom functions can be operated with the hand pump located under the function manifold side cover.
Operator's Manual First Edition • Third Printing OPERATING INSTRUCTIONS Starting the Engine (if equipped) Operation from Ground 1 At the ground controls, turn the key switch to the desired position. 2 Pull out the red Emergency Stop button to the ON position. 2 Be sure both ground and platform control red Emergency Stop buttons are pulled out to the ON position. 3 DC models: Be sure the batteries are connected before operating the machine. Models with engines: Start the engine.
Operator's Manual First Edition • Third Printing OPERATING INSTRUCTIONS Optional Drive System Operating Instructions Transport (not attached to a tow vehicle) 1 Be sure the platform is fully lowered. The drive function will not operate unless the platform is fully lowered. Use the parking brake to control the speed of the machine when pushing a machine that is not attached to a tow vehicle. 2 Set the parking brake on the tongue. The drive function will not operate unless the parking brake is set.
Operator's Manual First Edition • Third Printing OPERATING INSTRUCTIONS Material Lifting Configuration Set up 1 Turn the key switch to the off position. Material Lifting Configuration 2 Remove the pin that secures the material lifting hook to the base. Remove the material lifting hook. 3 Disconnect the platform controls from the platform. Observe and Obey: Maintain safe distances between the operator, machine and fixed objects.
Operator's Manual First Edition • Third Printing OPERATING INSTRUCTIONS Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings. Battery and Charger Instructions 2 Fill each cell with battery acid (electrolyte) until the level is sufficient to cover the plates. Observe and Obey: Do not use an external charger or booster battery. Do not fill to maximum level until the battery charge cycle is complete.
Operator's Manual First Edition • Third Printing Decals Decal Inspection Part No. Description Use the pictures on the next page to verify that all decals are legible and in place. 49910 Serial Plate 1 52008 Danger - General Safety, Ground 1 Below is a numerical list with quantities and descriptions. 52475 Label - Transport Tie-down 4 52569 Ground Control Panel 1 Part No.
Operator's Manual First Edition • Third Printing DECALS Part No.
Operator's Manual First Edition • Third Printing Specifications Height, working maximum 56 ft 17.2 m Tire size - ANSI & CSA Height, platform maximum 50 ft 15.2 m Tire size - CE 6 ft 51/2 in 1.97 m Height, stowed maximum Horizontal reach maximum from centerline of machine Outrigger footprint (w x l) 28 ft 8.5 m 13 ft 11 in x 14 ft 10 in 4.2 x 4.
Operator's Manual First Edition • Third Printing Reporting Safety Defects Genie Industries PO Box 97030 Redmond, WA 98073-9730 Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to Genie Industries.
Towing Checklist (Use at each stop) Genie North America Phone Toll Free Before Driving · Fasten safety restraints · Properly adjust mirrors On The Road · Do not exceed 60 mph / 97 km/h. Obey all local and national towing speed laws. · Stop often for rest. · Inspect vehicles and connections at each stop. · Anticipate stops; brake early. USA and Canada 425.883.3475 Genie Australia Pty Ltd.