Operator’s Manual Sixth Edition with Maintenance Information Part No.
Operator's Manual Sixth Edition · Second Printing Important Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual is considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries. Contents Page Safety Rules .............................................................. 1 Controls .....
Sixth Edition · Second Printing Operator's Manual Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. Know and understand the safety rules before going on to the next section. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use.
Operator's Manual Sixth Edition · Second Printing SAFETY RULES Do not use the machine as a ground for welding unless the machine is equipped with the weld line to platform option and it is properly connected. Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current. Tip-over Hazards Occupants, equipment and materials shall not exceed the maximum platform capacity.
Sixth Edition · Second Printing Operator's Manual SAFETY RULES Do not use the platform controls to free a platform that is caught, snagged or otherwise prevented from normal motion by an adjacent structure. All personnel must be removed from the platform before attempting to free the platform using the ground controls. Do not alter or disable the limit switches. Do not raise the boom when wind speeds may exceed 28 mph / 12.5 m/s. If wind speeds exceed 28 mph / 12.
Operator's Manual Sixth Edition · Second Printing SAFETY RULES Do not modify or alter an aerial work platform without prior written permission from the manufacturer. Mounting attachments for holding tools or other materials onto the platform, toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load. Fall Hazards Occupants must wear a safety belt or harness in accordance with governmental regulations.
Sixth Edition · Second Printing Operator's Manual SAFETY RULES Check the work area for overhead obstructions or other possible hazards. Explosion and Fire Hazards Do not start the engine if you smell or detect liquid petroleum gas (LPG), gasoline, diesel fuel or other explosive substances. Do not refuel the machine with the engine running. Refuel the machine and charge the battery only in an open, well-ventilated area away from sparks, flames and lighted tobacco.
Operator's Manual Sixth Edition · Second Printing SAFETY RULES Damaged Machine Hazards Do not use a damaged or malfunctioning machine. Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift. Immediately tag and remove from service a damaged or malfunctioning machine. Be sure all maintenance has been performed as specified in this manual and the Genie Z-60/34 Service Manual.
Sixth Edition · Second Printing Operator's Manual SAFETY RULES Battery Safety Decal Legend Burn Hazards Genie product decals use symbols, color coding and signal words to identify the following: Batteries contain acid. Always wear protective clothing and eye wear when working with batteries. Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water. Explosion Hazard Safety alert symbol—used to alert personnel to potential personal injury hazards.
Operator's Manual Sixth Edition · Second Printing Controls 1 2 3 20 5 4 19 6 17 18 Platform Control Panel 1 Horn button 2 Platform level switch 3 Platform rotate switch 4 Jib boom up/down switch 5 Auxiliary power switch 6 Drive speed select switch 8 Engine start switch 9 Engine idle (rpm) control switch - Turtle symbol: low idle - Rabbit symbol: high idle 10 Gasoline/LPG models: Gasoline/LPG select switch 11 Red Emergency Stop button 7 Glow plug switch (option) 8 Z-60/34 Part No.
Sixth Edition · Second Printing Operator's Manual CONTROLS 8 7 16 15 9 14 13 12 Proportional control handle for drive function and thumb rocker for steer function OR dual axis proportional control handle for drive and steer functions 13 Platform overload indicator light (if equipped) 14 Machine not level indicator light (if equipped) 15 Drive enable indicator light 10 11 12 17 Proportional control handle for secondary boom up/down function 18 Primary boom extend/retract switch 19 Optional equi
Operator's Manual Sixth Edition · Second Printing CONTROLS Ground Control Panel 1 2 3 4 5 6 7 8 9 10 11 10 Turntable rotate switch Primary boom up/down switch Primary boom extend/retract switch Platform overload indicator light (if equipped) Gasoline/LPG models: Fuel select switch Auxiliary power switch Gasoline/LPG models: Water temperature gauge (option) Deutz Diesel models: Oil temperature gauge Key switch for platform/off/ground selection Oil pressure gauge (option) Voltage gauge (option) Red Emer
Sixth Edition · Second Printing Operator's Manual Legend 1 Foot switch 2 Manual storage container 3 Sliding mid rail 4 Lanyard anchorage point 5 Non- steer tire 6 Steer tire 7 Ground controls 8 Primary boom 9 Jib boom 10 Platform controls 11 Platform 12 Secondary boom Part No.
Operator's Manual Sixth Edition · Second Printing Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a Pre-operation Inspection and routine maintenance. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. Know and understand the pre-operation inspection before going on to the next section.
Sixth Edition · Second Printing Operator's Manual PRE-OPERATION INSPECTION Pre-operation Inspection R Limit switches and horn R Be sure that the operator’s, safety and responsibilities manuals are complete, legible and in the storage container located in the platform. R Alarms and beacons (if equipped) R Nuts, bolts and other fasteners R Be sure that all decals are legible and in place. See Decals section.
Operator's Manual Sixth Edition · Second Printing Maintenance Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life. Operating the machine with an improper oil level can damage engine components. Observe and Obey: Check the oil level with the engine off. Only routine maintenance items specified in this manual shall be performed by the operator. 1 Check the oil dipstick. Add oil as needed.
Sixth Edition · Second Printing Operator's Manual MAINTENANCE Check the Hydraulic Oil Level Check the Engine Coolant Level Gasoline/LPG Models Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems.
Operator's Manual Sixth Edition · Second Printing MAINTENANCE Check the Batteries Check the Tire Pressure This procedure does not need to be performed on machines equipped with the foam-filled tire option. Proper battery condition is essential to good engine performance and operational safety. Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions. Bodily injury hazard.
Sixth Edition · Second Printing Operator's Manual MAINTENANCE Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine. Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service. Part No.
Operator's Manual Sixth Edition · Second Printing Function Tests Fundamentals The Function Tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. A malfunctioning machine must never be used.
Sixth Edition · Second Printing Operator's Manual FUNCTION TESTS Test the Machine Functions Test Auxiliary Controls 7 Do not hold the function enable switch to either side. Attempt to activate each boom and platform function toggle switch. 13 Turn the key switch to ground control and shut the engine off. Result: All boom and platform functions should not operate. 8 Hold the function enable switch to either side and activate each boom and platform function toggle switch.
Operator's Manual Sixth Edition · Second Printing FUNCTION TESTS Test the Hydraulic Oil Return Filter Test the Machine Functions 19 Move the engine idle select switch to high idle (rabbit symbol). 28 Press down the foot switch. 29 Activate each machine function control handle or toggle switch. 20 Locate and check the hydraulic filter. Result: The indicator should be in the green area. Result: All boom/platform functions should operate through a full cycle.
Sixth Edition · Second Printing Operator's Manual FUNCTION TESTS Test Drive and Braking 39 Move and hold the drive enable toggle switch to either side and slowly move the drive control handle off center. 33 Press down the foot switch. 34 Slowly move the drive control handle in the direction indicated by the blue arrow on the control panel until the machine begins to move, then return the handle to the center position.
Operator's Manual Sixth Edition · Second Printing FUNCTION TESTS Test Limited Drive Speed Test Auxiliary Controls 44 Press down the foot switch. 54 Shut the engine off. 45 Raise the primary boom approximately 2 feet / 61 cm. 55 Pull out the red Emergency Stop button to the on position. 46 Slowly move the drive control handle to the full drive position. 56 Press down the foot switch.
Sixth Edition · Second Printing Operator's Manual Workplace Inspection Workplace Inspection Be aware of and avoid the following hazardous situations: Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use. 4 Inspect the workplace. Know and understand the workplace inspection before going on to the next section.
Operator's Manual Sixth Edition · Second Printing Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator's responsibility to follow all the safety rules and instructions in the operator's, safety and responsibilities manuals. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations.
Sixth Edition · Second Printing Operator's Manual OPERATING INSTRUCTIONS Starting the Engine All models 1 At the ground controls, turn the key switch to the desired position. If engine fails to start after 15 seconds of cranking, determine the cause and repair any malfunction. Wait 60 seconds before trying to start again. 2 Be sure both ground and platform control red Emergency Stop buttons are pulled out to the on position.
Operator's Manual Sixth Edition · Second Printing OPERATING INSTRUCTIONS Auxiliary Controls To Position Platform Use auxiliary power only if the primary power source (engine) fails. 1 Press down the foot switch. 2 Slowly move the appropriate function control handle or toggle switch according to the markings on the control panel. 1 Turn the key switch to ground or platform control. 2 Pull out the red Emergency Stop button to the on position.
Sixth Edition · Second Printing Operator's Manual OPERATING INSTRUCTIONS Driving on a slope Lay the piece of wood on the slope. Determine the uphill, downhill and side slope ratings for the machine and determine the slope grade. At the downhill end, lay the level on the top edge of the piece of wood and lift the end until the piece of wood is level. While holding the piece of wood level, measure the vertical distance from the bottom of the piece of wood to the ground.
Operator's Manual Sixth Edition · Second Printing OPERATING INSTRUCTIONS Drive Enable Engine Idle Select (rpm) Light on indicates that the primary boom has moved just past either non-steer wheel and the drive function has been interrupted. Select engine idle (rpm) using the symbols on the control panel. When the foot switch is not pressed, the engine will idle at its lowest rpm. To drive, hold the drive enable switch to either side and slowly move the drive control handle off center.
Sixth Edition · Second Printing Operator's Manual OPERATING INSTRUCTIONS Check Engine Light (if equipped) Fall Protection Personal fall protection equipment (PFPE) is required when operating this machine. Light on and engine stopped: Tag the machine and remove from service. Light on and engine still running: Contact service personnel within 24 hours. All PFPE must comply with applicable governmental regulations, and must be inspected and used in accordance with the PFPE manufacturer’s instructions.
Operator's Manual Sixth Edition · Second Printing Decals Inspection for Decals with Words Determine whether the decals on your machine have words or symbols. Use the appropriate inspection to verify that all decals are legible and in place. Part No. Decal Description 25994 Caution - Component Damage 27204 Part No.
Sixth Edition · Second Printing Operator's Manual DECALS Ground Controls Side Chassis Platform Engine Side Part No.
Operator's Manual Sixth Edition · Second Printing DECALS Inspection for Decals with Symbols Determine whether the decals on your machine have words or symbols. Use the appropriate inspection to verify that all decals are legible and in place. Part No.
Sixth Edition · Second Printing Operator's Manual DECALS Ground Controls Side Chassis Platform Engine Side Part No.
Operator's Manual Sixth Edition · Second Printing Transport and Lifting Instructions Be sure the turntable is secured with the turntable rotation lock before transporting. Be sure to unlock the turntable for operation. Do not drive the machine on a slope that exceeds the slope or side slope rating. See Driving on a Slope in the Operating Instructions section.
Sixth Edition · Second Printing Operator's Manual TRANSPORT AND LIFTING INSTRUCTIONS Securing the Platform Securing to Truck or Trailer for Transit Make sure the jib and platform are in the stowed position. Always use the turntable rotation lock pin each time the machine is transported. Turn the key switch to the off position and remove the key before transporting. Inspect the entire machine for loose or unsecured items. Securing the Chassis Place a wooden block under the platform rotator.
Operator's Manual Sixth Edition · Second Printing TRANSPORT AND LIFTING INSTRUCTIONS Lifting Instructions Fully lower and retract the boom. Move the jib perpendicular with the ground. Remove all loose items on the machine. Use the turntable rotation lock to secure the turntable. Observe and Obey: Determine the center of gravity of your machine using the picture on this page. Only qualified riggers should rig and lift the machine.
Sixth Edition · Second Printing Operator's Manual Specifications Height, working maximum 66 ft 20.1 m Height, platform maximum 60 ft 18.3 m 8 ft 10 in 2.7 m 34 ft 10.4 m 8 ft 1 in 2.5 m 26 ft 9 in 8.2 m Maximum load capacity 500 lbs 227 kg Maximum wind speed 28 mph 12.5 m/s Wheelbase 8 ft 3 in 2.5 m Turning radius (outside) 40 ft 1 in 12.2 m Turning radius (inside) 19 ft 9 in 6.
Operator's Manual Sixth Edition · Second Printing SPECIFICATIONS Z-60/34 Range of Motion 70 ft 21.4m 60 ft 18.3m 50 ft 15.3m 40 ft 12.2m 30 ft 9.2m 20 ft 6.1m 10 ft 3.1m 0 ft 0m 38 0 ft 0m 10 ft 3.1m 20 ft 6.1m 30 ft 9.2m 40 ft 12.2m Z-60/34 Part No.
California Proposition 65 WARNING The exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd.
