GeoMax Zone80 DG User Manual Version 1.
Introduction Purchase Congratulations on the purchase of a GeoMax Rotating Laser product. This manual contains important safety directions as well as instructions for setting up the product and operating it. Refer to "1 Safety Directions" for further information. Read carefully through the User Manual before you switch on the product. ☞ The content of this document is subject to change without prior notice. Ensure that the product is used in accordance with the latest version of this document.
Table of Contents 1 Safety Directions 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 2 5.2 5.3 8 23 Description of the Remote Control Pairing the Zone80 DG with the ZRC60 Remote Control Connecting Screens for the Remote Control 23 24 25 26 Overview 5.1.1 ZRP105 Receiver 5.1.2 ZRD105, Digital Receiver 5.1.
10 Accuracy Adjustment 10.1 10.2 10.3 11 12 50 51 52 54 Care and Transport 57 Transport Storage Cleaning and Drying Technical Data 13.1 13.2 13.3 4 50 Troubleshooting 12.1 12.2 12.3 13 Checking the Level Accuracy Adjusting the Self-Levelling Accuracy Adjusting the Vertical Accuracy Conformity to National Regulations Dangerous Goods Regulations General Technical Data of the Product 13.3.
1 Safety Directions 1.1 General Description The following directions enable the person responsible for the product, and the person who actually uses the equipment, to anticipate and avoid operational hazards. The person responsible for the product must ensure that all users understand these directions and adhere to them. About warning messages Warning messages are an essential part of the safety concept of the instrument. They appear wherever hazards or hazardous situations can occur.
Reasonably foreseeable misuse • • • • • • • • • • • • Use of the product without instruction. Use outside of the intended use and limits. Disabling safety systems. Removal of hazard notices. Opening the product using tools, for example screwdriver, unless this is permitted for certain functions. Modification or conversion of the product. Use after misappropriation. Use of products with obvious damages or defects. Use with accessories from other manufacturers without the prior explicit approval of GeoMax.
DANGER Risk of electrocution Because of the risk of electrocution, it is dangerous to use poles, levelling staffs and extensions in the vicinity of electrical installations such as power cables or electrical railways. Precautions: ▶ Keep at a safe distance from electrical installations. If it is essential to work in this environment, first contact the safety authorities responsible for the electrical installations and follow their instructions.
WARNING Inappropriate mechanical influences to batteries During the transport, shipping or disposal of batteries it is possible for inappropriate mechanical influences to constitute a fire hazard. Precautions: ▶ Before shipping the product or disposing it, discharge the batteries by the product until they are flat. ▶ When transporting or shipping batteries, the person in charge of the product must ensure that the applicable national and international rules and regulations are observed.
WARNING Improperly repaired equipment Risk of injuries to users and equipment destruction due to lack of repair knowledge. Precautions: ▶ Only authorised GeoMax Service Centres are entitled to repair these products. WARNING Exposure of batteries to high mechanical stress, high ambient temperatures or immersion into fluids This can cause leakage, fire or explosion of the batteries. Precautions: ▶ Protect the batteries from mechanical influences and high ambient temperatures.
Description Value Pulse duration (effective) 500 ms / 2.9 ms, 1.4 ms Pulse repetition frequency 1 Hz / 5 Hz, 10 Hz, 20 Hz Beam divergence 0.2 mrad Wavelength 635 nm Labelling a 011205_001 a) Laser beam 1.
CAUTION Intense electromagnetic radiation. For example, near radio transmitters, transponders, two-way radios or diesel generators Although the product meets the strict regulations and standards which are in force in this respect, GeoMax cannot completely exclude the possibility that function of the product may be disturbed in such an electromagnetic environment. Precautions: ▶ Check the plausibility of results obtained under these conditions.
Labelling Zone80 DG GeoMax AG CH-9443 Widnau Complies with FDA performance standards for laser products except for deviations pursuant to Laser Notice Nr. 50 July 24, 2007 This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. Type: Zone80 DG Power: 8.4V / 0.5A / Art.No.
Labelling receiver ZRD105B: Model: ZRD105B Art.No.: 855671 Power: 3V / 60mA Made in China Manufactured: MM/YYYY S.No.: 1234567 GeoMax AG CH-9443 Widnau FCC ID:RFD ID-CT100 IC:3177A-CT100 This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation.
2 Description of the System 2.1 System Components General description The Zone80 DG is a laser tool for general construction, levelling and slope applications such as: Setting forms, Agricultural levelling applications, Levelling to grade, Controlling grade levelling, Controlling depths for excavations. • • • • • If set up within the self-levelling range, the Zone80 DG automatically levels to create an accurate horizontal, vertical or sloped plane of laser light.
2.2 Zone80 DG Laser Components Laser components a b c d e f 18465_001 2.3 a b c d e f Plate for optional scope Carry handle LCD display Control panel Battery compartment Charge LED a b c d e f g Zone80 DG laser Charger Li-Ion battery pack 2x AA-cell battery Optional scope assembly User Manual/CD Receiver mounted on the bracket Second receiver (can be purchased separately) ZRC60 remote control Case Components Case components a b c f g d e h i 18288_001 2.
Setting up on a tripod 011214_001 1. Set up the tripod. 2. Place the Zone80 DG on the tripod. 3. Tighten the screw on the underside of the tripod to secure the Zone80 DG on the tripod. ☞ • • • • 16 Description of the System Attach the Zone80 DG securely to a tripod or laser trailer, or mount on a stable level surface. Always check the tripod or laser trailer before attaching the Zone80 DG. Make sure all screws, bolts and nuts are tight.
3 Operation 3.1 User Interface Overview a d e b f a b c d e f c 18466_001 Description LCD display Up and down arrow buttons Left and right arrow buttons Status LED Power button Grade button Component Function LCD display Displays all required user information. Grade button Press to start grade entry mode. Left and right arrow buttons Press to display and move the cursor for grade entry. Press both simultaneously to enter the Zone80 DG menu.
3.3 The LCD Display Main display The LCD display shows all the information that is required to operate the Zone80 DG. a b c d e f g 007586_001 Start-up screens a b c d e f g X-axis grade value Y-axis grade value Beam masking Radio indication Battery level indication H.I.
To exit grade entry mode, press the Grade button until the main display is shown. OR: Wait for 8 seconds. The Zone80 DG automatically returns to the main display. Grade entry by digit While in grade entry mode, you can easily change the plus/minus sign or individual digits. 1. Press the Grade button to enter the grade entry mode. 2. Press the Left or Right Arrow buttons to create a cursor. The cursor always appears on the plus/minus sign. 007593_001 3.
007595_001 007596_001 X > 3.000% X > 10.00% Grade swap The grade in the X and Y axes can be swapped from positive to negative by changing the plus/ minus sign in grade entry mode. Refer to Grade entry by digit. 3.5 Axis Identification Axis identification When entering grade, it is important to know the correct direction in which the grade is being entered. Refer to the following illustration to identify the correct directions of the axes. X+ Y— Y+ X— 011219_001 3.
3.7 Alignment of the Axes Aligning X- and Y-axis After the desired grade is correctly set in the display, align the X- and Y-axis to the jobsite. Ensure that the bubble of the circular level is positioned near the centre of the circle ☞ for maximum self-levelling capability. Ensure that the Zone80 DG is properly positioned over a control point. ☞ The direction of the X-Axis is seen from the front of the Zone80 DG, sighting over the top of the Zone80 DG.
2. Take an elevation reading at Point A using the receiver and a survey rod. 3. Enter +5.000% grade into the X-axis. When grade is entered into the X-axis, the Yaxis acts like a hinge or fulcrum. 4. With +5.000% in the X-axis, take a second reading at Point A. 5. Alignment: • If the second reading is equal to the first reading, the X-axis is aligned correctly. • If the second reading is greater than the first reading, rotate the Zone80 DG clockwise (to the right) until the two readings are equal.
4 ZRC60 Remote Control 4.1 Description of the Remote Control The RF Remote Control communicates with the Zone80 DG via RF (radio frequency) and is used to control the same functions as on the laser.
2 3a 1 3b 011222_001 4.2 Pairing the Zone80 DG with the ZRC60 Remote Control Pairing step-by-step The Zone80 DG and the ZRC60 remote control include radio devices that allow you to activate the functions on the Zone80 DG remotely up to 300 m (1000’) from the Zone80 DG. Before using the RF features, the Zone80 DG and the remote control must be paired together to be able to communicate with each other. 24 1. Turn off both the Zone80 DG and the remote control. 2.
4.3 Connecting Screens for the Remote Control Information screens while connecting There are three screens on the ZRC60 remote control which are displayed when connecting to the Zone80 DG. Wait screen Connecting screen 007598_001 007599_001 Lost communication screen The “wait” and “connecting” screens are displayed when the remote control is first turned on and while connecting to the Zone80 DG.
5 Receivers 5.1 Overview Description The Zone80 DG is sold with either the ZRP105, ZRD105 or the ZRD105B receiver. The ZRD105B receiver enhances the performance of the Zone80 DG with automatic Beam Catching and monitoring. 5.1.1 ZRP105 Receiver Instrument components part 1 of 2 a b e c f d g 011193_001 a b c d e f g Level vial Audio speaker LCD window LEDs Laser reception window On-grade Keypad Component Description Level vial Aids to keep the rod plumb when taking readings.
Component Description Bracket mounting hole Location to attach the receiver bracket for normal operation. Offset notch Use to transfer reference marks. The notch is 85 mm (3.35") below to top of the detector. Product label The serial number is located inside the battery compartment. Battery door Access to the battery compartment. Description of the buttons b c a a b c 011195_002 Button Power Audio Bandwidth Function Power Press once to turn on the receiver.
5.1.3 ZRD105B, Digital RF Receiver The ZRD105B receiver provides you with basic position information by using an arrow display, digital readout plus RF communication to the Zone80 DG for special features. Instrument components f a b g c d e h 014300_002 Description of the buttons Button a b c d e f g h Speaker LCD Digital Display LED Display Power button Beam Catch button Reception window Bandwidth button Audio button Function Power Press once to turn on the receiver. Press 1.
☞ When the pairing is successful: Both the Zone80 DG and the Receiver beep five times and the LEDs are flashing (green). There is no confirmation on the LCD displays during this process. ☞ When the pairing is not successful: The Status LED on the Zone80 DG flashes (red) quickly five times.
6 Zone80 DG Menu 6.1 Access and Navigation Description The Zone80 DG has several menu options that allow you to optimise the performance of the Zone80 DG for an individual application. To access the menu of the Zone80 DG, press the Left and Right arrow buttons simultaneously while the main screen is displayed. Navigation within the menu: In the bottom right-hand corner of the menu screen, there are displayed user direction buttons to indicate the navigation within the Zone80 DG menu.
6.2 Menu Set 1 Overview In the Menu Set 1, you can select the following parameters: • Head Speed settings • H.I.Alert - On/Off • Automatic/Manual Modes • Sensitivity settings • Beam Masking 007606_001 ☞ To exit the menu, highlight and select the EXIT icon. OR: Wait for 8 seconds and the menu is exited automatically. ☞ To display the Menu Set 2, highlight and select the MENU 2 icon. Menu Set 1 Head speed settings You • • • can select three head speed settings: 5 rps 10 rps 20 rps 18299_001 H.I.
Automatic/Manual mode You • • • can select from three different modes: Automatic mode (default) Manual mode Manual mode with grade You can choose to disable the automatic self-levelling mode. ☞ The Zone80 DG always turns on in automatic mode regardless of the previous selection. 007611_001 Automatic mode The Zone80 DG always turns on in automatic mode and continuously self-levels to maintain grade accuracy. Manual mode In manual mode the self-levelling function is turned off.
sloped using the same buttons as for direct grade entry. The value of the entered grade is displayed in the Manual grade entry screens. When using this mode, the Zone80 DG first levels to the selected grade, then returns to manual mode.
Beam masking Beam masking allows you to turn off the laser beam on selected sides of the laser to prevent interference with other lasers or receivers that could be working in the same working area. 007619_001 Beam masking Screen You can choose to block half or three quarters of the rotating laser beam. Each of the four displayed combinations is available in four different variants. The dark area represents the area where the laser beam is turned off.
Display brightness With this setting, you can change the display brightness. Use the Up and Down arrow buttons to adjust the brightness as desired. 007622_001 Display brightness screen Save beam masking at power off Normally, the beam masking setting is disabled every time you turn off the Zone80 DG. If you prefer to save the beam masking settings for usage on the following day, you can enable the saving of the beam masking setting: • • Save: The beam masking settings are saved at power off.
Temperature sensitivity settings For each change in temperature of ± 5 °C (± 9 °F) the Zone80 DG returns to the level position to check if the change in temperature has led to a change of the main levelling system. For a more sensitive unit, you can change the setting to ± 2 °C (± 4 °F) temperature change.
Negative grade - enable/ disable If you want to prevent confusion when setting up the laser, you can disable the negative grade function on the Zone80 DG. • • ON: Negative grade is enabled. OFF: Negative grade is disabled. When negative grade is disabled, only positive grade can be entered in the direction of the arrow-shaped alignment marks on the top of the Zone80 DG.
6.4 Menu Set 3 Overview In the Menu Set 3, you can select the following parameters: • Customer name entry • Display - percent/per mil • Display - thousandths/hundredths • Show grade settings on power up • Calibration alert - enable/disable 007633_001 Menu Set 3 Customer name settings ☞ To exit the menu, highlight and select the EXIT icon. OR: Wait for 8 seconds and the menu is exited automatically. ☞ To display the Menu Set 1, highlight and select the MENU 1 icon.
007635_001 007636_001 Display name on start-up screens Protect customer name entry with a password After selecting the display on start-up setting, you can choose to enable/disable the password protection of the customer name entry screen: • • YES: Password protection is enabled. Enter a four-digit password. The password is required each time you access the customer name entry screen. NO: Password protection is disabled.
007641_001 007642_001 Per mil - confirmation Screens Display - thousandths or hundredths Show grade settings on power up You can choose to display percent of grade in thousandths or hundredths: • 1.000 - Standard usage is to display thousandths or three digits after the decimal point. • 1.00 - If you choose to display hundredths, only two digits are displayed after the decimal point. 007643_001 007644_001 Display thousandths Display hundredths Normally, the grade value is reset to 0.
007645_001 Enable calibration alert screen 007646_001 Disable calibration alert screen Setting the hours for calibration alert If you enabled the calibration alert function, the “Set Calibration Alert Hours” screen is displayed. The default setting is 1.040 hours, which corresponds to approximately 6 months, based on a 40-hour working week. Set the number of hours you would like to work before receiving a calibration alert. The hours can be set in increments of 40 hours.
When the number of planned hours is reached, the words “CALIBRATION ALERT” are displayed for 8 seconds. After calibrating the Zone80 DG, the calibration alert hours are automatically reset. Changing or disabling the calibration alert is only possible by accessing the menu option “Calibration alert activation”.
7 ZRC60 Menu Overview The ZRC60 remote control has its own menu where you can change the following parameters: • Display brightness • Sleep mode hours • Remote shut-off time 007650_001 Remote control menu screen Display brightness ☞ To access the remote control menu, press and hold the Left and Right arrow buttons on the remote control for 1.5 seconds. ☞ For navigation within the remote control menu, use the same buttons as for navigation within the Zone80 DG menu. Refer to "6.
8 Applications 8.1 Agriculture levelling Agriculture levelling step-by-step Application shown using the GeoMax ZEN10 receiver. 5 6 4 7 3 1+2 18373_001 1. Set up the Zone80 DG on a tripod. 2. Set up the tripod on a stable surface outside the working area. 3. Turn on the Zone80 DG. 4. Enter the required grade on the Zone80 DG. Refer to "3.4 Grade Entry". 5. Attach the receiver on the mast that is mounted on the machine. 6. Raise the mast until receiver is on grade with the reference line.
8.3 1. Set up the Zone80 DG on a tripod. 2. Set up the tripod on a stable surface outside the working area. 3. Attach the receiver to a rod. 4. Turn on the Zone80 DG and the receiver. 5. Set the base of the rod on a known point for the finished grade. 6. Adjust the height of the receiver on the rod until the on-grade (centre-line) position is indicated on the receiver by: • the centre bar, • the green flashing LED, • a solid audio tone. 7.
8.4 Beam Catching (Grade Matching) Beam Catching using the ZRD105B step-by-step Using the Beam Catching feature you can match an existing grade. The Zone80 DG moves to the new grade position, displays the grade found and begins self-levelling to maintain the grade over time. Maximum range is 100 m (300’). 3 X 1 1.5 s α α 4 SMT XSC 2 014301_002 1. The Beam Catching process can only be run on the X-axis in horizontal mode. 2.
1. The Beam Lock process can only be run on the X-axis in horizontal mode. 2. Ensure that the grade value is set to zero. Set up the Zone80 DG at the base of a slope with the X-axis pointing in the direction of the slope. 3. At the base of the slope, adjust the height of the ZRD105B receiver on the rod until the on-grade (centreline) position is indicated on the receiver by: • the centre bar, • the green flashing LED, • a solid audio tone, • the digital display. 4.
9 Batteries Description The Zone80 DG can be purchased with a rechargeable Li-Ion battery pack. The following information is appropriate only to the model you have purchased. 9.1 Operating Principles First-time use/ charging batteries • The battery must be charged before using it for the first time because it is delivered with an energy content as low as possible. The permissible temperature range for charging is from 0 °C to +40 °C/+32 °F to +104 °F.
Ion battery pack indicates when the pack is being charged (flashing slowly) or fully charged (on, not flashing). 2 011227_001 3 1 1. The batteries are inserted in the front of the laser. 2. The rechargeable battery pack can be recharged without being removed from the laser. Refer to " Charging the Li-Ion battery packstep-by-step" for further information. 3. Slide the locking mechanism on the battery compartment to the right and open the cover of the battery compartment. 4.
10 Accuracy Adjustment About • It is the responsibility of the user to follow operating instructions and to periodically check the accuracy of the laser and work as it progresses. The Zone80 DG is adjusted to the defined accuracy specification at the factory. It is recommended to check the laser for accuracy upon receipt and periodically thereafter to ensure accuracy is maintained.
10.2 Adjusting the Self-Levelling Accuracy Description In Adjustment Mode the X-axis LED indicates changes to the X-axis. X 011294_001 The Y-axis LED indicates changes to the Y-axis. Y 011295_001 Entering calibration mode step-by-step 1. 2. Put the Zone80 DG in an upright position. 3. Press and hold both the Up and Down arrow buttons. 4. Press the Power button. The X-axis calibration screen appears. The Zone80 DG is now in calibration mode.
007734_001 1. When the hour glass has disappeared, indicating that the Zone80 DG has levelled, check both sides of the Y-axis. 2. Press the Up and Down arrow buttons to bring the plane of laser light to the specified level position. ☞ Each step represents approximately 2 arc seconds of change. Therefore, 5 steps equal approximately 1.5 mm at 30 m (1/16" at 100’). 3. Press the Grade button to accept the adjusted position and to switch to the X-axis calibration screen. 4.
3. Press and hold the Grade button for 3 seconds to accept the adjusted position, to save and store the calibration settings and to return to the main user screen.
11 Troubleshooting Alerts and message Screens Alert Symptom Possible causes and solutions Low Battery indication on the display. The batteries are low. Recharge the Li-Ion battery pack. Refer to "9 Batteries". Elevation (H.I.) Alert The Elevation (H.I.) Alert screen is shown and the audio beeps. (Level position) The Zone80 DG has been bumped or tripod was moved. Turn off Zone80 DG to stop alert, check the height of the laser before beginning to work again.
Alert Symptom Possible causes and solutions Negative grade entry is not possible. The negative grade function is disabled. Only positive grade can be entered in the Zone80 DG. To enter negative grade, enable the negative grade function. Refer to " Negative grade - enable/disable". The “empty battery” icon flashes. The Zone80 DG has reached a low battery condition and changes the head speed to 7rps. If the receiver detects the Zone80 DG rotating at 7 rps, it displays a small flashing Zone80 DG.
Problem Possible Causes Suggested Solutions The distance of the laser is reduced. Dirt is reducing the laser output. Clean the windows of the Zone80 DG and the receiver. If the problem continues, return the Zone80 DG to an authorised service centre for service. The laser receiver is not working properly. The Zone80 DG is not rotating. It may be levelling or in H.I.Alert. Check for proper operation of the Zone80 DG. Refer to the receiver manual for more information.
12 Care and Transport 12.1 Transport Transport in the field When transporting the equipment in the field, always make sure that you • • Transport in a road vehicle either carry the product in its original container, or carry the tripod with its legs splayed across your shoulder, keeping the attached product upright. Never carry the product loose in a road vehicle, as it can be affected by shock and vibration. Always carry the product in its container and secure it.
Cables and plugs 58 Keep plugs clean and dry. Blow away any dirt lodged in the plugs of the connecting cables.
13 Technical Data 13.1 Conformity to National Regulations Conformity to national regulations • FCC Part 15 (applicable in US) • Hereby, GeoMax AG declares that the radio equipment type Zone80 DG is in compliance with Directive 2014/53/EU and other applicable European Directives. The full text of the EU declaration of conformity is available at the following Internet address: http://www.geomax-positioning.com/Downloads.htm.
Self-levelling accuracy is defined at 25 °C (77 °F). Self-levelling range Head speed Type Value Self-levelling range ±6° Type Value Head speed 5, 10, 20 rps Laser dimensions 202 mm (8.0") 218 mm (8.6") 241 mm (9.5 ") 18474_001 Grade Capability ± 10% in both axes simultaneously, 15% in one axis with up to 3% in the cross axis Weight Zone80 DG weight with battery: Internal battery 3.4 kg/7.4 lbs.
Lithium-Ion charger Lithium-Ion battery pack 13.3.1 Operating range Batteries Type Value Input voltage 100 V AC-240 V AC, 50 Hz-60 Hz Output voltage 12 V DC Output current 3.0 A Polarity Shaft: negative, Tip: positive Type Value Input voltage 12 V DC Input current 2.
879491-1.0.0en Original text (879491-1.0.0en) © 2019 GeoMax AG, Widnau, Switzerland GeoMax AG www.geomax-positioning.
