Lightweight Crank Pulley Kit Installation Instructions Part # 2012 P.O. Box 1017 Riverwood NSW 2210 Ph: +612 9534 0099 Fax: +612 9534 3999 Website: www.gfb.com.au Email: sales@gfb.com.
Installation Instructions for GFB Lightweight Crank Pulley Kit Part # 2012, suits VAG 2.0T FSI engine (BPY), which is typically found in: 2006-2008.5 VW Golf Mk5, Jetta Mk5, Eos, Passat (B6), Audi A3 (8P), and 2008 Audi TT (8J) Tools required: Torx T20 driver 19mm socket or ring spanner (wrench) 5/8” open-end or adjustable spanner (wrench) 5mm hex key or similar diameter shaft (i.e.
4. Mark the belt direction with chalk so it can be replaced the same way, then using the 5/8” open-end or adjustable spanner, rotate the square tab on the top of the belt tensioner towards the front of the car to release the belt tension. 5. Slide the 5mm hex key (or other suitable metal shaft) into the pin to lock the tensioner in the open position, then remove the belt. 6. Loosen the 6 crank pulley bolts in a diagonal pattern.
8. For cars with 6mm hex socket bolts – replace the original crank pulley bolts with the ones supplied in the GFB kit along with the washers. For cars with the factory triple square socket bolts, simply re-use them. 9. Tighten the bolts in a diagonal pattern to 10Nm (7 ft-lb), then add an additional ¼ turn. 10. Install the belt over the crank pulley first, checking the direction of the arrow you marked in step 4 so it goes back on the same way.
