Series CP200 Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Manual For Models: CP218 CP220 CP230 Contents: InstallationInstructions: page 2 Pump Specifications: pages 3-5 Exploded View: page 6 Parts List:: page 7 Recommended Spare Kits & Torque Specifications: page 8 Pump Mounting Selection Guide: page 8 RepairInstructions: pages 9-10 Trouble Shooting: page 11 Preventative Maintenance: page 11 Dimensions: back page Warranty Information: back page
INSTALLATION INSTRUCTIONS Installation of the Giant Industries, Inc., pump is not a complicated procedure, but there are some basic steps common to all pumps. The following information is to be considered as a general outline for installation. If you have unique requirements, please contact Giant Industries, Inc. or your local distributor for assistance. 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connections, and other system areas.
Specifications Model CP218 Ratings ........................................................................................................ 1.4 GPM @ 2030 PSI Inlet Pressure .............................................................................................. 14 to 140 PSI RPM ........................................................................................................... Up to 750 RPM Plunger Diameter ......................................................................................
Specifications Model CP220 Ratings ........................................................................................................ 1.9 GPM @ 2030 PSI Inlet Pressure .............................................................................................. 14 to 140 PSI RPM ........................................................................................................... Up to 750 RPM Plunger Diameter ......................................................................................
Specifications Model CP230 Ratings ........................................................................................................ 0.5 GPM @ 2030 PSI Inlet Pressure .............................................................................................. 14 to 140 PSI RPM ........................................................................................................... Up to 750 RPM Plunger Diameter ......................................................................................
Exploded View CP200 Series 6
Spare Parts CP200 Series ITEM PART NO. DESCRIPTION 1 08300 Crankcase 2 06773 3 QTY. ITEM PART NO.
Repair Kits CP200 Series Oil Seal Kit Plunger Packing Kit Part # 09554 Item # 23 23A 24 Part # 08087 08087-0020 07904 Description V-Sleeve, weep V-Sleeve, brown Pressure Ring Part # 09144 Item # 19 Qty. 3 3 3 Part # Description 08356-0010 Oil Seal Valve Assembly Kit Part # 09556 Item # 27 28 29 30 31 Part # 07849 06809 06816 07907 06817 Description Valve Seat Valve Plate Valve Spring Valve Spring Retainer O-Ring Qty.
REPAIR INSTRUCTIONS - CP200 PUMPS NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1. With a 22mm socket wrench, remove the (3) discharge valve plugs and (3) inlet valve plugs (32) Inspect the o-ring (33) for wear and replace if damaged. 2.
REPAIR INSTRUCTIONS - CP200 10. If the ceramic plunger pipe (16B) is damaged, remove the plunger bolt (16C) and plunger extension (16ECP230 only). Discard the old plunger pipe (16B) and copper gasket (16D). Clean the old locktite from the plunger bolt (16C) and plunger base (16A). Replace the plunger pipe, plunger extension (16E(P230 only) and locktite the plunger bolt and torque to 220 inch-pounds. Make sure you use a new gasket (16D) with the plunger bolt. NOTE: If there are deposits of any kind (i.e.
PUMP SYSTEM MALFUNCTION MALFUNCTION CAUSE REMEDY The Pressure and/ or the Delivery Drops Worn packing seals Broken valve spring Belt slippage Worn or Damaged nozzle Fouled discharge valve Fouled inlet strainer Worn or Damaged hose Worn or Plugged relief valve on pump Cavitation pump for restrictions Unloader Replace packing seals Replace spring Tighten or Replace belt Replace nozzle Clean valve assembly Clean strainer Repair/Replace hose Clean, Reset, and Replace worn parts Check suction lines on inlet
CP200 SERIES DIMENSIONS (inches) GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and self-serve car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of charge.
