Model GP6132 Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Manual Contents: Installation Instructions: Pump Specs: Exploded View: Parts List / Kits: Torque Specifications: Repair Instructions: Troubleshooting Chart: Recommended Spare Parts: Dimensions: Warranty Information: Updated 8/07 page 2 page 3 page 4 page 5 page 5 page 6 page 7 page 7 back page back page
INSTALLATION INSTRUCTIONS Installation of the Giant Industries, Inc., pump is not a complicated procedure, but there are some basic steps common to all pumps. The following information is to be considered as a general outline for installation. If you have unique requirements, please contact Giant Industries, Inc. or your local distributor for assistance. 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connections, and other system areas.
Specifications Model GP6132 U.S. .............................. Metric Volume ................................................................. 23.5 GPM ..................... 88.9 LPM Discharge Pressure .............................................. 3045 PSI ....................... 210 BAR Speed .......................................................................................................... 800 RPM Inlet Pressure ....................................................... -4.35 to 145 PSI ............
EXPLODED VIEW - GP6132 4
GP6132 SPARE PARTS LIST ITEM 1 2 4 5 8 9 10 11 12 13 14 15 16 20 20A 21 22 23 24 25 28 30 30A 30B 30C 31 32 32A 33 33A 33B 33C 34 PART 13200 13000 13201 13202 06894 01009 13133 06725 07109 07182 12549 13205 08055 13206 13207 13208 06895 08213 06896 06897 06898 13214 07225-0100 13136 07622 07623 06118 13215 13216 07721 13217 12551 13218 DESCRIPTION Crankcase Oil Filler Plug Assy Crankcase Cover O-Ring for 4 Oil Dipstick O-Ring for 8 Hexagon Screw Spring Washer Drain Plug Seal for 12 Bearing Cover Radial Sh
REPAIR INSTRUCTION - GP6132 To Check Valves 1. Loosen plugs (56) and take out complete valve assemblies (51) with a slide hammer. Use a bent piece of wire to remove the o-rings (52). 2. To dismantle the valves, carefully tap the valve plate (51B) with a bolt until the valve seat (51A) is pushed out of the spacer pipe (51D). 3. Check the sealing surfaces and replace all worn parts. Check the o-rings. 4.
REPAIR INSTRUCTION - GP6132 PUMP SYSTEM MALFUNCTIONS MALFUNCTION CAUSE REMEDY The Pressure and/ or the Delivery Drops Worn packing seals Replace packing seals Broken valve springs Belt slippage Worn or Damaged nozzle Fouled discharge valve Worn or Plugged relief valve on pump Unloader Replace springs Tighten or Replace belt Replace nozzle Clean valve assembly Clean, Reset, and Replace worn parts Check suction lines on inlet of pump for restrictions Check for proper operation Water in Crankcase Hig
GP6132 DIMENSIONS (mm) GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of charge.
