Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Manual Series P200A-18mm versions For Models: P217 P218 P219 P220 P221 P227 P230 Updated 7/07 Contents: Installation Instructions: page 2 Pump Specifications: pages 3-9 Exploded View: page 10 Parts List: page 11 Kits & Torque Specifications: page 12 Pump Mounting Selection Guide: page 12 Trouble Shooting: page 13 Recommended Spare Parts List: page 13 Repair Instructions: pages 14-15 Dimensions: back page Warranty Information: back pa
INSTALLATION INSTRUCTIONS Installation of the Giant Industries, Inc., pump is not a complicated procedure, but there are some basic steps common to all pumps. The following information is to be considered as a general outline for installation. If you have unique requirements, please contact Giant Industries, Inc. or your local distributor for assistance. 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connections, and other system areas.
Specifications Model P217A U.S. .............................. Metric 1750 RPM+ Flow (Continuous) @ 2000 PSI (140 Bar) ...... 1.8 GPM ...................... 6.8 LPM Flow (Intermittent) @ 2500 PSI (175 Bar) ...... 1.8 GPM ...................... 6.8 LPM 3450 RPM+ Flow (Continuous) @ 2000 PSI (140 Bar) ...... 3.3 GPM ...................... 12.5 LPM Flow (Intermittent) @ 2500 PSI (175 Bar) ...... 3.3 GPM ...................... 12.5 LPM Maximum Inlet Pressure .................................... 145 PSI ........
Specifications Model P218A U.S. .............................. Metric Flow ..................................................................... 3.4 GPM ...................... 12.9 LPM Pressure (Continuous) ....................................... 2000 PSI ...................... 140 Bar Pressure (Intermittent) ....................................... 2500 PSI ...................... 175 Bar Maximum Crankshaft Speed ...................................................................
Specifications Model P219A U.S. .............................. Metric Flow ..................................................................... 4.2 GPM ...................... 15.9 LPM Pressure (Continuous) ....................................... 2000 PSI ...................... 140 Bar Pressure (Intermittent) ....................................... 2500 PSI ...................... 175 Bar Maximum Crankshaft Speed ...................................................................
Specifications Model P220A U.S. .............................. Metric Flow ..................................................................... 4.7 GPM ...................... 17.8 LPM Pressure (Continuous) ....................................... 2000 PSI ...................... 140 Bar Pressure (Intermittent) ....................................... 2500 PSI ...................... 175 Bar Maximum Crankshaft Speed ...................................................................
Specifications Model P221A U.S. .............................. Metric 1750 RPM+ Flow (Continuous) @ 2000 PSI (140 Bar) ...... 2.3 GPM ...................... 8.9 LPM Flow (Intermittent) @ 2500 PSI (175 Bar) ...... 2.3 GPM ...................... 8.9 LPM 3450 RPM+ Flow (Continuous) @ 2000 PSI (140 Bar) ...... 4.2 GPM ...................... 15.9 LPM Flow (Intermittent) @ 2500 PSI (175 Bar) ...... 4.2 GPM ...................... 15.9 LPM Maximum Inlet Pressure .................................... 145 PSI ........
Specifications Model P227 U.S. .............................. Metric 1750 RPM+ Flow (Continuous) @ 2000 PSI (140 Bar) ...... 2.1 GPM ...................... 8.0 LPM Flow (Intermittent) @ 2500 PSI (175 Bar) ...... 2.1 GPM ...................... 8.0 LPM 3450 RPM+ Flow (Continuous) @ 2000 PSI (140 Bar) ...... 3.8 GPM ...................... 14.4 LPM Flow (Intermittent) @ 2500 PSI (175 Bar) ...... 3.8 GPM ...................... 14.4 LPM Maximum Inlet Pressure .................................... 145 PSI .........
Specifications Model P230 U.S. .............................. Metric 1750 RPM+ Flow (Continuous) @ 2000 PSI (140 Bar) ...... 1.1 GPM ...................... 4.2 LPM Flow (Intermittent) @ 2500 PSI (175 Bar) ...... 1.1 GPM ...................... 4.2 LPM 3450 RPM+ Flow (Continuous) @ 2000 PSI (140 Bar) ...... 2.0 GPM ...................... 7.8 LPM Flow (Intermittent) @ 2500 PSI (175 Bar) ...... 2.0 GPM ...................... 7.8 LPM Maximum Inlet Pressure .................................... 145 PSI ...........
Exploded View P217/P218/P219/P220/P221/P227/P230 Pumps 10
Spare Parts P217/P218/P219/P220/P221/P227/P230 Pumps ITEM 1 2 3 3 3A 4 5 5A 6 6A 7 8 9 10 11 12A 12B 13 13 13 13 13 13 13 14 15 16 PART NO. 08300 06773 08302 08302-L 07190 08005 06273 08192 07188 01176-2 08303 08490 08492 07225 01166 08020 01020 08465 08440 08466 08467 12258 06547 06694 06207 08333 08469 DESCRIPTION QTY.
Repair Kits P217/P218/P219/P220/P221/P227/P230 Pumps Plunger Packing Kit Teflon Plunger Packing Kit Part # 09164 Item # 23 23A 24 Part # 08477 08087 07904 Part # 09164-0020 Description V-Sleeve, weep V-Sleeve, brown Pressure Ring Qty. 3 3 3 Item # 23 24 Part # 08087-0020 07904 Description V-Sleeve Pressure Ring Qty. 6 3 Description O-Ring, Viton V-Sleeve, with support ring, Viton Pressure Ring O-Ring, Viton O-Ring, Viton Qty.
PUMP SYSTEM MALFUNCTION MALFUNCTION CAUSE REMEDY The Pressure and/ or the Delivery Drops Worn packing seals Broken valve spring Belt slippage Worn or Damaged nozzle Fouled discharge valve Fouled inlet strainer Worn or Damaged hose Worn or Plugged relief valve on pump Cavitation pump for restrictions Unloader Replace packing seals Replace spring Tighten or Replace belt Replace nozzle Clean valve assembly Clean strainer Repair/Replace hose Clean, Reset, and Replace worn parts Check suction lines on inlet
REPAIR INSTRUCTIONS - P217/P218/P219/P220/P221/P227/P230 PUMPS NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1. With a 22mm socket wrench, remove the (3) discharge valve plugs and (3) inlet valve plugs (32) Inspect the o-ring (33) for wear and replace if damaged. 2.
REPAIR INSTRUCTIONS - P217/P218/P219/P220/P221/P227/P230 PUMPS 10. If the ceramic plunger pipe (16B) is damaged, remove the plunger bolt (16C). Discard the old plunger pipe (16B) and copper gasket (16D), and clean the old locktite from the plunger bolt (16C) and plunger base (16A). Replace the plunger with the new one and locktite the plunger bolt and torque to 220 inch-pounds. NOTE: If there are deposits of any kind (i.e.
P217/P218/P219/P220/P221/P227/P230 DIMENSIONS - Inches (mm) GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and self-serve car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of charge.