Series P200A Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Manual For Models: P217 P218 P219 P220 P221 P223 Updated 6/00 Contents: InstallationInstructions: page 2 Pump Specifications: pages 3-8 Parts List: page 9 Exploded View: page 10 Kits & Torque Specifications: page 11 Repair Instructions: pages 12-13 Trouble Shooting: page 14 Notes & Dimensions: page 15 Warranty Information: back page
INSTALLATION INSTRUCTIONS Installation of the Giant Industries, Inc., pump is not a complicated procedure, but there are some basic steps common to all pumps. The following information is to be considered as a general outline for installation. If you have unique requirements, please contact Giant Industries, Inc. or your local distributor for assistance. 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connections, and other system areas.
Specifications Model P217A Volume ................................................................................................... Up to 3.4 GPM Discharge Pressure ................................................................................ Up to 2500 PSI* Inlet Pressure ......................................................................................... Up to 90 PSI RPM ......................................................................................................
Specifications Model P218A Volume ................................................................................................... Up to 3.4 GPM Discharge Pressure ................................................................................ Up to 2500 PSI* Inlet Pressure ......................................................................................... Up to 90 PSI RPM ......................................................................................................
Specifications Model P219A Volume ....................................................................................................... Up to 4.2 GPM Discharge Pressure ..................................................................................... Up to 2500 PSI* Inlet Pressure ............................................................................................. Up to 90 PSI RPM ..........................................................................................................
Specifications Model P220A Volume ....................................................................................................... Up to 4.7GPM Discharge Pressure ..................................................................................... Up to 2000 PSI Inlet Pressure ............................................................................................. Up to 90 PSI RPM ..........................................................................................................
Specifications Model P221A Volume ................................................................................................... Up to 2.21 GPM Discharge Pressure ................................................................................ Up to 2500 PSI* Inlet Pressure ......................................................................................... Up to 90 PSI RPM ......................................................................................................
Specifications Model P223A Volume ................................................................................................... Up to 3.0 GPM Discharge Pressure ................................................................................ Up to 3000 PSI* Inlet Pressure ......................................................................................... Up to 90 PSI RPM ......................................................................................................
P200A SERIES PARTS LIST ITEM 1 2 2 3 3 3A 4 5 6 6 6A 6A 7 8 8 9 10 11 12A 12B 13 13 13 13 13 13 14 15 16 16 16A ITEM PART NO. DESCRIPTION QTY.
Exploded View - P200A Series 10
P200A SERIES REPAIR KITS Plunger Packing Kit Valve Assembly Kit Part # 09164 (Excluding P223) Part # 09116 Item # 23 23A 24 Item # 32X 31 Qty. 3 3 3 Part # 08477 08087 07904 Description V-Sleeve, weep V-Sleeve, brown Pressure Ring Plunger Packing Kit Qty. 6 3 Part # 07946 07853 Description Valve Assembly Complete O-Ring Oil Seal Kit Part #09525 (P223 Only) Item # 23 24 Qty. 6 6 Part # 09144 Part # 06315 06920 Description V-Sleeve Pressure Ring Item # 19 Qty.
REPAIR INSTRUCTIONS - P200A SERIES NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1. With a 22mm socket wrench, remove the (3) discharge valve plugs and (3) inlet valve plugs (32) Inspect the o-ring (33) for wear and replace if damaged. 2.
REPAIR INSTRUCTIONS - P200A SERIES 9. If the ceramic plunger pipe (16B) is damaged, remove the plunger bolt (16C). Discard the old plunger pipe (16B) and copper gasket (16D), and clean the old locktite from the plunger bolt (16C) and plunger base (16A). Replace the plunger with the new one and locktite the plunger bolt and torque to 120 inch-pounds. NOTE: If there are deposits of any kind (i.e.
PUMP SYSTEM MALFUNCTION MALFUNCTION CAUSE REMEDY The Pressure and/or the Delivery Drops Worn packing seals Broken valve spring Belt slippage Worn or Damaged nozzle Fouled discharge valve Fouled inlet strainer Worn or Damaged hose Worn or Plugged relief valve on pump Cavitation Unloader Replace packing seals Replace spring Tighten or Replace belt Replace nozzle Clean valve assembly Clean strainer Repair/Replace hose Clean, Reset, and Replace worn parts Check suction lines on inlet of pump for restrictio
P200A DIMENSIONS (inches) NOTES 15
GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and self-serve car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of charge.