User's Manual
Table Of Contents
- Introduction
- Parts Lists
- Important Safety Information
- Preliminary Precautions
- Safety Symbols and Warning Words
- Prevent Explosions and Fires
- Prevent Electrical Shock and Sparks
- React Quickly to Fuel Spills, Fires or Vehicle Impact
- 1 Use station EMERGENCY TOTAL ELECTRICAL SHUT-OFF immediately. Turn off all system circuit breake...
- 2 Call emergency numbers for fires, vehicle impact or any significant spills.
- 3 Use safety tape, cones or barricades to block the work area. Do not go near fuel spill or all...
- 4 Take precautions to avoid igniting fuel. Do not allow starting of vehicles in the area and...
- 5 Provide emergency and first aid assistance.
- 6 Use approved and safe procedures to clean up all spills with a “fuel or gasoline absorbent” mat...
- Emergency and First Aid Information
- Warning Labels
- Working Alone
- Contacting Emergency Personnel
- Informing Emergency Personnel
- Other Useful Safety Information
- Classifying Hazardous Locations
- ASC TRIND™ Technology Update
- Installation Instructions for All Kits
- Preparing Exxon Light Boxes
- 1 Open and lift display frames on both long sides of display and lock in-place according to light...
- 2 Remove cover from electrical connection box in display cabinet and disconnect wires. Save cover...
- 3 Remove locking nut and washer from conduit nipple in display cabinet. Save nut and washer for r...
- 4 Loosen four 3/8-16 bolts, lock washers, flat washers and soft aluminum flat washers securing di...
- Preparing For Installation
- Preparing Exxon Light Boxes
- Installation Instructions for The Advantage® Series Units
- 1 From ‘A’ side of unit, remove inner sheathing on left column. Set sheathing and screws aside fo...
- 2 Open main access doors. Refer to MDE-2531, Pump and Dispenser Start-Up/ Service Manual for acce...
- 3 Remove top cover from main panel by accessing mounting hardware from inside main cabinet. Save ...
- 4 Remove any call or stop buttons, or magnetic switch hardware from door. Save all removed hardwa...
- 5 Remove door mounting pin and right options door.
- 6 Dispose of door. Save pin for reassembly.
- Modifying Right Options Door
- For 48" units with stop or call buttons previously installed, perform the following steps.
- 1 Remove all hardware from new right options door according to the following steps and save all p...
- 2 Mark placement of pump stop or call button on new right options door by measuring from door edg...
- 3 Away from fuel island, drill a 7/8 inch diameter hole in the location shown above. Remove any b...
- For 48" units with stop or call buttons previously installed, perform the following steps.
- Re-installing Button
- 1 Hold contact base on back of door and align with hole drilled earlier.
- 2 Insert push button from front of door by aligning tabs with slots in base.
- 3 Turn push button 45˚ clockwise to lock button to base.
- 4 Tighten two screws on base to secure push button and base assembly to door.
- 5 Attach contact block to base with center screw if not already installed.
- 6 Reinstall all new right options door hardware by reversing procedures in Step 1of “Modifying Ri...
- Re-installing Door Alarm Switches
- 1 Re-install C-clips removed from old right side option doors.
- 2 Install door alarm assembly to door alarm assembly bracket with screw previously removed.
- 3 Attach door alarm assembly bracket to display board with screw previously removed.
- 4 Be sure magnet does not touch door alarm door bracket. Slightly move door alarm door bracket aw...
- 5 Reinstall all new right options door TRIND hardware by reversing procedures in Step 1 of “Modif...
- Installing Right Options Door
- Installing Bulkhead Grommet
- 1 Disconnect two cables and remove ground connector to ‘A’ side printer. Remove printer from unit...
- 2 While facing ‘A’ side of unit, measure 6" in toward center of cabinet top from outside edge of ...
- 3 Measure 10.5" in from left side of top, and draw a line. Intersection of both lines is pilot ho...
- 4 In packaging materials, locate thick rubber packing that can be broken into flat sided pieces, ...
- 5 On one flat side of thick rubber piece, apply light coating of cutting oil.
- 6 With oil coated surfaces in contact with metal surfaces, heavily tape one each foam piece to to...
- 7 Cover shelf area under drilling position with plastic. Kit packaging materials may be used.
- 8 Follow these mandatory safety guidelines:
- 9 Drill through foam pieces, going only as deep as required to penetrate top cover, beginning wit...
- 10 Remove both top and bottom foam pieces, being careful that all drilling residue and oil is rem...
- 11 Using hydraulic or manual knockout punch, make one inch (1") diameter hole.
- 12 Remove plastic covering hardware by folding inwards to retain any drilling residue, and dispos...
- 13 Carefully check interior of main cabinet for trash or residue and clean as needed.
- 14 Position bulkhead seal grommet (Q13570-01) with O-ring beneath hole.
- 15 Secure grommet in place with locking nut from top of cabinet.
- 16 From ‘A’ side of unit, drop (lower) CRIND™ tray
- Installing Card Cage Assembly
- 1 Carefully pry out printer cable retainer from underside of printer shelf.
- 2 Pull printer cable out of 2 3/4" round hole from bottom, and install piece of strip grommet Q10...
- 3 For all single-sided units, connect dummy load connector R20526-01 to JB on low frequency trans...
- 4 Install card cage assembly fuse side first on printer shelf and against center divider behind r...
- 5 Position card cage so that tab on upper left side of housing fits over latch cutout for main do...
- 6 From ‘B’ side of unit, feed screw Q12083-13 and washer N16599-48 up through hole in shelf into ...
- 7 Feed three prong female end of power supply cable R20580-G1 up through grommeted hole in printe...
- 8 Secure power cable R20580-G1 in cable retainer removed in Step 1, so that power cable and print...
- 9 Feeding J182 ends of cables R20773-G2 for A and B sides up through grommeted hole and connect P...
- 10 Return printer to shelf and reconnect two printer cables and ground connector.
- 11 Reorient printer and secure to shelf.
- Installing Transmitter Cables
- 1 Feed P1A/B and /P3A/B ends of cable harness M00878A002 up through bulkhead grommet in main cabi...
- 2 Be sure that there is sufficient length (24") of M00878A002 harness remaining in electrical cab...
- 3 Lay cable harness flat across top of main cabinet, through gusset opening to column as shown.
- 4 Use electrical tape to secure cable harness flat to top of cabinet and in gusset opening. See i...
- 5 Route cables from top of main cabinet up along inside of column, keeping cables flat and parallel.
- 6 Loop cable harness 3" down into space between column and main cabinet and back up again to allo...
- 7 Feed cables up through knockout opening in unit top cover.
- 8 Without removing top sheathing, install piece of edge grommet Q10315-06 along edge of top sheat...
- 9 Leave cable ends in upper housing.
- 10 Press cable harness flat and parallel to column and secure with electric tape as shown.
- 11 Install edge grommet Q10315-06 on bottom edge of inner sheathing and replace inner sheathing, ...
- Replacing Main Cabinet Top Cover
- Routing R20773-G2 Cables
- Horse Shoe style CRIND™
- Pull Out CRIND Tray
- Cable Routing Along Option and Main Doors
- 1 Remove option door shield
- 2 Connect J182 connectors on R20773-G2 cables to P182 on Light/Microreader PCB for each side righ...
- 3 Loosely secure cables using tie wrap Q10178-01 and hole on indicator light printed circuit board.
- 4 Assuring sufficient cable to reach connection points on card cage, use clamps to secure cables ...
- 5 Being sure that option door opens and closes freely without stressing or crimping cables, use t...
- 6 Secure J1/J2 end of each R20773-G2 cable to existing cable clamp (for door cabling) just inside...
- T20662-G2 Cable Routing In Main Cabinet
- Installation Instructions For MPD®-3 Units
- Before beginning read “Classifying Hazardous Locations” on page17 and “ASC TRIND™ Technology Upd...
- Preparing For Installation
- Removing Main Cabinet
- 1 Locate four nuts on each side of main cabinet, ‘A’ and ‘B’, that secure cabinet to frame.
- 2 Remove all eight nuts and washers, and save for reassembly.
- 3 Disconnect barrel connectors to allow cabinet to be removed from unit.
- 4 Carefully lift cabinet up and off studs, and remove from fuel island.
- 5 Remove inner sheathing on left column (viewed from ‘A’ side). Set sheathing and screws aside fo...
- Installing Transmitter Cables
- 1 Feed cable ends PA/B and P2A/B (see illustration above) down from upper piping housing into lef...
- 2 Feed cables down between piping brackets and inside column.
- 3 There are several holes in column above or below main cabinet level, approximately 7/16" in dia...
- 4 Use rounded file or deburring tool to round edges of hole. Cover edges of hole with electric tape.
- 5 Loop cables below hole and back up through hole and out of column.
- 6 Feed cable ends into vapor barrier, dressing and securing cables in place with electrical tape.
- 7 Away from island, use snips or shears to cut slits 1-1/2" apart in bottom center of inside shea...
- 8 Fold pieces forward on cabinet side of sheathing. Use hammer to flatten folded pieces as shown.
- 9 Reposition inner sheathing and tape in place, being sure that cables pass through opening at bo...
- 10 Replace outside sheathing, and remove tape from inner sheathing.
- 11 Dress and secure cables on cabinet top with electrical tape.
- Removing Faceplate
- For units with slide-in faceplates on PMI bezels, do the following:
- 1 Release right side faceplate using keyswitch.
- 2 Open manager keypad door and remove single screw.
- 3 Gently force faceplate up, and slide tip of knife or flat blade screwdriver under bottom edge o...
- 4 Pry bottom of faceplate away from unit, until faceplate can be removed from unit.
- 5 Dispose of faceplate.
- For units with bolt-on faceplates on Mack bezels, do the following:
- 1 Open bezel door and lift until door is latched open.
- 2 Disconnect cable between manager keypad and logic board on bezel door, and discard cable.
- 3 Locate six sets of nuts and washers on studs securing faceplate to bezel door, and remove hardw...
- 4 Remove 6 sets of nuts and washers from faceplate studs and remove faceplate. Dispose of hardwar...
- 5 With putty knife, remove keypad door gasket and any adhesive residue.
- For units with slide-in faceplates on PMI bezels, do the following:
- Routing Cables into Main Cabinet
- 1 Open bezel doors on main cabinet.
- 2 Locate indent on rear of door behind 3/4" diameter unopened access point.
- 3 Use 3/4" drill bit to open hole in plastic door from rear of door.
- 4 Use deburring tool or file to round edges of hole.
- 5 On left side of main cabinet (viewed from ‘A’ side), in center bottom of wrapper, use snips to ...
- 6 Fold pieces out from cabinet and press flat against wrapper from outside.
- 7 Carefully return cabinet to unit, and lower cabinet on to studs.
- 8 Feed cables up into cabinet under slot made in wrapper.
- 9 Secure cabinet in place with nuts and washers removed with cabinet.
- 10 Heavily seal around cable entry slot with RTV sealant from inside cabinet.
- 11 Reconnect barrel connectors.
- Installing Card Cage Assembly
- 1 Begin to separate card cage assembly into two pieces by removing one screw on top and two nuts ...
- 2 Disconnect cables joining two sides of card cage.
- 3 From ‘A’ side, place bottom section of card cage fuse side first on to left shelf.
- 4 Reassemble card cage using nuts removed in Step 1 and two (2) tie wraps in place of screw and r...
- 5 For all single-sided units, connect dummy load connector R20526-01 to JB on transmitter PCB. Se...
- 6 For all units, from ‘A’ side of unit, fasten card cage to shelf using 6-32 x 3/8" screw (Q12083...
- Installing TRIND™ Faceplate Assembly.
- For installing TRIND slide-in faceplates on PMI bezels, do the following:
- 1 Remove new TRIND faceplate assembly from box. For ‘B’ side faceplates only, feed faceplate cabl...
- 2 Peel adhesive backing off round gasket N23881-01. Install gasket adhesive side first to sheet m...
- 3 Peel paper backing off adhesive strip on rectangular locking plate N23873-G1 and install plate ...
- 4 Feed ends of cables R20773-G2 through 3/4" hole on bezel door drilled in Step 3 of “Routing Cab...
- 5 Follow these directions to install new TRIND faceplate:
- 6 Refer to MDE-2620, Graphics Panel Application for instructions on installing graphics.
- For installing TRIND™ bolt-on (stud type) faceplates, do the following:
- 1 Remove new TRIND faceplate assembly from box. For ‘B’ side faceplates only, feed faceplate cabl...
- 2 Remove existing manager keypad from bezel door, and use putty knife to remove keypad gasket and...
- 3 Replace the door gasket removed in step 2 with adhesive backed gasket Q11659- 01.
- 4 Replace existing keypad and keypad cable with T17549-G1 keypad and long cable R18163-G1, but do...
- 5 Remove yellow tape on back of bezel door covering round hole.
- 6 Peel adhesive backing off round gasket N23881-01. Install gasket adhesive side first to seal ar...
- 7 Feed ends of cables R20773-G2 through 3/4" hole on door and pull slack cable through hole.
- 8 Install 6 split spacers K87404-01 on the faceplate side of the bezel door, in the mounting hole...
- 9 Install faceplate assembly T17534-XX securing in place from back side of bezel door using in th...
- 10 Refer to MDE-2620, Graphics Panel Application for instructions on installing graphics.
- For installing TRIND slide-in faceplates on PMI bezels, do the following:
- Routing Cables in Main Cabinet
- Instructions for All Units
- Installing Overhead Antennas and Brackets
- For All Units
- For Units Without Light Boxes
- Routing Antenna Cables to Upper Housing
- Installing Brackets
- 1 For brackets attached to cable side of antenna assembly, be sure that cables are contained in r...
- 2 For all brackets, with or without cables, position rubber washer, metal washer and lifting brac...
- 3 Secure with bolt removed in “Preparing For Installation” on page19. Repeat for all brackets an...
- 4 Proceed to “Sealing Antenna Bracket with Cables on All Units” on page49.
- For Units With Exxon Light Boxes
- 1 Place assembled antenna and bracket (as completed in “For All Units” on page45) on A or B side...
- 2 Center assembly by measuring equal distances from each end of Light Box.
- 3 Use center punch to mark centers of three mounting holes per bracket.
- 4 For bracket side with antenna cables only, place a mark on Light Box top at center of cable cha...
- 5 Remove antenna and bracket assembly from top of Light Box.
- 6 Use carpenter’s square to draw line from long side of Light Box to mark.
- 7 Measure along line 6 3/4'' from Light Box long side and mark with center punch.
- 8 Drill 7/8'' diameter hole at center punch mark. Use file to clean sharp edges and burrs from ho...
- 1 Peel adhesive backing off gaskets N23958-01 (3 per bracket supplied with kit), and apply adhesi...
- 2 Peel adhesive backing off gasket N23959-01 (1 per antenna assembly) and apply adhesive side dow...
- 3 Feed connector ends of cables through N23959-01 gasket and into Light Box.
- 4 Being careful to keep cables in bracket channel, feed excess cable into Light Box and position ...
- 5 Use self-tapping screws (3 per bracket) supplied with kit to secure bracket to top of Light Box.
- Sealing Antenna Bracket with Cables on All Units
- Preparing Antenna Cable Connections
- 1 Locate previously installed P1A/B and P3A/B ends (4 total) of cables on cable harness M00878A00...
- 2 Be sure that all connectors can be identified for A and B sides, respectively.
- Upper Housing Connections Without Light Box
- Upper Housing Cabling With Light Box
- 1 Locate aligned conduit knockouts on Light Box and top cover, and remove both.
- 2 Feed conduit washer and lock nut over longer sections of cable divided by potted nipple, with n...
- 3 Install locking nut at least four full turns onto nipple.
- 4 From Light Box, feed shorter sections of cable through knockout holes and into upper housing.
- 5 From upper housing, feed cables through second conduit washer and locking nut, with locking sid...
- 6 Tighten conduit lock nut (easier from Light Box) until nipple is held firmly in place from both...
- 7 Make the following cable connections in Light Box:
- 8 Make the following cable connections in upper housing:
- 9 Use tie wraps supplied with kit to secure cables to frame in upper housing, and for both Light ...
- Cable Block Diagram R20762
- Cabinet Cable Connections
- Card Cage Assembly T20606-G2
- Installing Overhead Antennas and Brackets
- CRIND® BIOS TRIND™ Multi 1 Upgrade
- Dispenser Set-Up
- Addressing Dispenser
- Setting Baud Rate
- Addressing Gateway Board
- Preparation for Tuning Antennas
- 1 For units without G-Site™ put unit in ‘Stand Alone’ mode by disconnecting J4 on the DCB board a...
- 2 If applicable, restore CRIND tray to operating position.
- 3 Restore power to unit(s) and cold start the CRIND. Refer to MDE-2562, CRIND Service Manual for ...
- 4 Once the CRIND display indicates unit is downloading, remove the Cold Start jump jack.
- Tuning Antennas
- 1 Locate access port for tuning pot in over-head antenna connection box.
- 2 Lay field strength sensor on antenna roughly as shown. Exact location is not critical.
- 3 On card cage, move three position ‘tune’ toggle switch from center position to ‘A’.
- 4 Connect leads on multi-meter set to DC voltage to field strength sensor.
- 5 By fine adjustments to tuning pot, set to highest DC voltage reading.
- 6 Repeat Steps 1 through 8 for ‘B’ side and then return tune toggle switch to center position.
- Testing TRIND™
- Alternative Testing Using Laptop
- 1 Connect laptop to RS232 port on DCB.
- 2 Go to:
- 3 Set for:
- 4 Then go to:
- 5 From ‘A’ side of unit touch hand held test tag (Q13630-02 from the ACS TRIND tool kit) to front...
- 6 From ‘A’ side of unit hold car mount test tag (Q13630-01 from the ASC TRIND tool kit) in front ...
- 7 Repeat Steps 5 and 6 for ‘B’ side.
- Completing Installation
- TRIND™ Transmitter/Receiver in Dispenser Retrofit Kits C00011-002-XXXX
- Using TIRIS™ Technology
- Installation
