User's Manual
Table Of Contents
- Introduction
- Parts Lists
- Important Safety Information
- Preliminary Precautions
- Safety Symbols and Warning Words
- Prevent Explosions and Fires
- Prevent Electrical Shock and Sparks
- React Quickly to Fuel Spills, Fires or Vehicle Impact
- 1 Use station EMERGENCY TOTAL ELECTRICAL SHUT-OFF immediately. Turn off all system circuit breake...
- 2 Call emergency numbers for fires, vehicle impact or any significant spills.
- 3 Use safety tape, cones or barricades to block the work area. Do not go near fuel spill or all...
- 4 Take precautions to avoid igniting fuel. Do not allow starting of vehicles in the area and...
- 5 Provide emergency and first aid assistance.
- 6 Use approved and safe procedures to clean up all spills with a “fuel or gasoline absorbent” mat...
- Emergency and First Aid Information
- Warning Labels
- Working Alone
- Contacting Emergency Personnel
- Informing Emergency Personnel
- Other Useful Safety Information
- Classifying Hazardous Locations
- ASC TRIND™ Technology Update
- Installation Instructions for All Kits
- Preparing Exxon Light Boxes
- 1 Open and lift display frames on both long sides of display and lock in-place according to light...
- 2 Remove cover from electrical connection box in display cabinet and disconnect wires. Save cover...
- 3 Remove locking nut and washer from conduit nipple in display cabinet. Save nut and washer for r...
- 4 Loosen four 3/8-16 bolts, lock washers, flat washers and soft aluminum flat washers securing di...
- Preparing For Installation
- Preparing Exxon Light Boxes
- Installation Instructions for The Advantage® Series Units
- 1 From ‘A’ side of unit, remove inner sheathing on left column. Set sheathing and screws aside fo...
- 2 Open main access doors. Refer to MDE-2531, Pump and Dispenser Start-Up/ Service Manual for acce...
- 3 Remove top cover from main panel by accessing mounting hardware from inside main cabinet. Save ...
- 4 Remove any call or stop buttons, or magnetic switch hardware from door. Save all removed hardwa...
- 5 Remove door mounting pin and right options door.
- 6 Dispose of door. Save pin for reassembly.
- Modifying Right Options Door
- For 48" units with stop or call buttons previously installed, perform the following steps.
- 1 Remove all hardware from new right options door according to the following steps and save all p...
- 2 Mark placement of pump stop or call button on new right options door by measuring from door edg...
- 3 Away from fuel island, drill a 7/8 inch diameter hole in the location shown above. Remove any b...
- For 48" units with stop or call buttons previously installed, perform the following steps.
- Re-installing Button
- 1 Hold contact base on back of door and align with hole drilled earlier.
- 2 Insert push button from front of door by aligning tabs with slots in base.
- 3 Turn push button 45˚ clockwise to lock button to base.
- 4 Tighten two screws on base to secure push button and base assembly to door.
- 5 Attach contact block to base with center screw if not already installed.
- 6 Reinstall all new right options door hardware by reversing procedures in Step 1of “Modifying Ri...
- Re-installing Door Alarm Switches
- 1 Re-install C-clips removed from old right side option doors.
- 2 Install door alarm assembly to door alarm assembly bracket with screw previously removed.
- 3 Attach door alarm assembly bracket to display board with screw previously removed.
- 4 Be sure magnet does not touch door alarm door bracket. Slightly move door alarm door bracket aw...
- 5 Reinstall all new right options door TRIND hardware by reversing procedures in Step 1 of “Modif...
- Installing Right Options Door
- Installing Bulkhead Grommet
- 1 Disconnect two cables and remove ground connector to ‘A’ side printer. Remove printer from unit...
- 2 While facing ‘A’ side of unit, measure 6" in toward center of cabinet top from outside edge of ...
- 3 Measure 10.5" in from left side of top, and draw a line. Intersection of both lines is pilot ho...
- 4 In packaging materials, locate thick rubber packing that can be broken into flat sided pieces, ...
- 5 On one flat side of thick rubber piece, apply light coating of cutting oil.
- 6 With oil coated surfaces in contact with metal surfaces, heavily tape one each foam piece to to...
- 7 Cover shelf area under drilling position with plastic. Kit packaging materials may be used.
- 8 Follow these mandatory safety guidelines:
- 9 Drill through foam pieces, going only as deep as required to penetrate top cover, beginning wit...
- 10 Remove both top and bottom foam pieces, being careful that all drilling residue and oil is rem...
- 11 Using hydraulic or manual knockout punch, make one inch (1") diameter hole.
- 12 Remove plastic covering hardware by folding inwards to retain any drilling residue, and dispos...
- 13 Carefully check interior of main cabinet for trash or residue and clean as needed.
- 14 Position bulkhead seal grommet (Q13570-01) with O-ring beneath hole.
- 15 Secure grommet in place with locking nut from top of cabinet.
- 16 From ‘A’ side of unit, drop (lower) CRIND™ tray
- Installing Card Cage Assembly
- 1 Carefully pry out printer cable retainer from underside of printer shelf.
- 2 Pull printer cable out of 2 3/4" round hole from bottom, and install piece of strip grommet Q10...
- 3 For all single-sided units, connect dummy load connector R20526-01 to JB on low frequency trans...
- 4 Install card cage assembly fuse side first on printer shelf and against center divider behind r...
- 5 Position card cage so that tab on upper left side of housing fits over latch cutout for main do...
- 6 From ‘B’ side of unit, feed screw Q12083-13 and washer N16599-48 up through hole in shelf into ...
- 7 Feed three prong female end of power supply cable R20580-G1 up through grommeted hole in printe...
- 8 Secure power cable R20580-G1 in cable retainer removed in Step 1, so that power cable and print...
- 9 Feeding J182 ends of cables R20773-G2 for A and B sides up through grommeted hole and connect P...
- 10 Return printer to shelf and reconnect two printer cables and ground connector.
- 11 Reorient printer and secure to shelf.
- Installing Transmitter Cables
- 1 Feed P1A/B and /P3A/B ends of cable harness M00878A002 up through bulkhead grommet in main cabi...
- 2 Be sure that there is sufficient length (24") of M00878A002 harness remaining in electrical cab...
- 3 Lay cable harness flat across top of main cabinet, through gusset opening to column as shown.
- 4 Use electrical tape to secure cable harness flat to top of cabinet and in gusset opening. See i...
- 5 Route cables from top of main cabinet up along inside of column, keeping cables flat and parallel.
- 6 Loop cable harness 3" down into space between column and main cabinet and back up again to allo...
- 7 Feed cables up through knockout opening in unit top cover.
- 8 Without removing top sheathing, install piece of edge grommet Q10315-06 along edge of top sheat...
- 9 Leave cable ends in upper housing.
- 10 Press cable harness flat and parallel to column and secure with electric tape as shown.
- 11 Install edge grommet Q10315-06 on bottom edge of inner sheathing and replace inner sheathing, ...
- Replacing Main Cabinet Top Cover
- Routing R20773-G2 Cables
- Horse Shoe style CRIND™
- Pull Out CRIND Tray
- Cable Routing Along Option and Main Doors
- 1 Remove option door shield
- 2 Connect J182 connectors on R20773-G2 cables to P182 on Light/Microreader PCB for each side righ...
- 3 Loosely secure cables using tie wrap Q10178-01 and hole on indicator light printed circuit board.
- 4 Assuring sufficient cable to reach connection points on card cage, use clamps to secure cables ...
- 5 Being sure that option door opens and closes freely without stressing or crimping cables, use t...
- 6 Secure J1/J2 end of each R20773-G2 cable to existing cable clamp (for door cabling) just inside...
- T20662-G2 Cable Routing In Main Cabinet
- Installation Instructions For MPD®-3 Units
- Before beginning read “Classifying Hazardous Locations” on page17 and “ASC TRIND™ Technology Upd...
- Preparing For Installation
- Removing Main Cabinet
- 1 Locate four nuts on each side of main cabinet, ‘A’ and ‘B’, that secure cabinet to frame.
- 2 Remove all eight nuts and washers, and save for reassembly.
- 3 Disconnect barrel connectors to allow cabinet to be removed from unit.
- 4 Carefully lift cabinet up and off studs, and remove from fuel island.
- 5 Remove inner sheathing on left column (viewed from ‘A’ side). Set sheathing and screws aside fo...
- Installing Transmitter Cables
- 1 Feed cable ends PA/B and P2A/B (see illustration above) down from upper piping housing into lef...
- 2 Feed cables down between piping brackets and inside column.
- 3 There are several holes in column above or below main cabinet level, approximately 7/16" in dia...
- 4 Use rounded file or deburring tool to round edges of hole. Cover edges of hole with electric tape.
- 5 Loop cables below hole and back up through hole and out of column.
- 6 Feed cable ends into vapor barrier, dressing and securing cables in place with electrical tape.
- 7 Away from island, use snips or shears to cut slits 1-1/2" apart in bottom center of inside shea...
- 8 Fold pieces forward on cabinet side of sheathing. Use hammer to flatten folded pieces as shown.
- 9 Reposition inner sheathing and tape in place, being sure that cables pass through opening at bo...
- 10 Replace outside sheathing, and remove tape from inner sheathing.
- 11 Dress and secure cables on cabinet top with electrical tape.
- Removing Faceplate
- For units with slide-in faceplates on PMI bezels, do the following:
- 1 Release right side faceplate using keyswitch.
- 2 Open manager keypad door and remove single screw.
- 3 Gently force faceplate up, and slide tip of knife or flat blade screwdriver under bottom edge o...
- 4 Pry bottom of faceplate away from unit, until faceplate can be removed from unit.
- 5 Dispose of faceplate.
- For units with bolt-on faceplates on Mack bezels, do the following:
- 1 Open bezel door and lift until door is latched open.
- 2 Disconnect cable between manager keypad and logic board on bezel door, and discard cable.
- 3 Locate six sets of nuts and washers on studs securing faceplate to bezel door, and remove hardw...
- 4 Remove 6 sets of nuts and washers from faceplate studs and remove faceplate. Dispose of hardwar...
- 5 With putty knife, remove keypad door gasket and any adhesive residue.
- For units with slide-in faceplates on PMI bezels, do the following:
- Routing Cables into Main Cabinet
- 1 Open bezel doors on main cabinet.
- 2 Locate indent on rear of door behind 3/4" diameter unopened access point.
- 3 Use 3/4" drill bit to open hole in plastic door from rear of door.
- 4 Use deburring tool or file to round edges of hole.
- 5 On left side of main cabinet (viewed from ‘A’ side), in center bottom of wrapper, use snips to ...
- 6 Fold pieces out from cabinet and press flat against wrapper from outside.
- 7 Carefully return cabinet to unit, and lower cabinet on to studs.
- 8 Feed cables up into cabinet under slot made in wrapper.
- 9 Secure cabinet in place with nuts and washers removed with cabinet.
- 10 Heavily seal around cable entry slot with RTV sealant from inside cabinet.
- 11 Reconnect barrel connectors.
- Installing Card Cage Assembly
- 1 Begin to separate card cage assembly into two pieces by removing one screw on top and two nuts ...
- 2 Disconnect cables joining two sides of card cage.
- 3 From ‘A’ side, place bottom section of card cage fuse side first on to left shelf.
- 4 Reassemble card cage using nuts removed in Step 1 and two (2) tie wraps in place of screw and r...
- 5 For all single-sided units, connect dummy load connector R20526-01 to JB on transmitter PCB. Se...
- 6 For all units, from ‘A’ side of unit, fasten card cage to shelf using 6-32 x 3/8" screw (Q12083...
- Installing TRIND™ Faceplate Assembly.
- For installing TRIND slide-in faceplates on PMI bezels, do the following:
- 1 Remove new TRIND faceplate assembly from box. For ‘B’ side faceplates only, feed faceplate cabl...
- 2 Peel adhesive backing off round gasket N23881-01. Install gasket adhesive side first to sheet m...
- 3 Peel paper backing off adhesive strip on rectangular locking plate N23873-G1 and install plate ...
- 4 Feed ends of cables R20773-G2 through 3/4" hole on bezel door drilled in Step 3 of “Routing Cab...
- 5 Follow these directions to install new TRIND faceplate:
- 6 Refer to MDE-2620, Graphics Panel Application for instructions on installing graphics.
- For installing TRIND™ bolt-on (stud type) faceplates, do the following:
- 1 Remove new TRIND faceplate assembly from box. For ‘B’ side faceplates only, feed faceplate cabl...
- 2 Remove existing manager keypad from bezel door, and use putty knife to remove keypad gasket and...
- 3 Replace the door gasket removed in step 2 with adhesive backed gasket Q11659- 01.
- 4 Replace existing keypad and keypad cable with T17549-G1 keypad and long cable R18163-G1, but do...
- 5 Remove yellow tape on back of bezel door covering round hole.
- 6 Peel adhesive backing off round gasket N23881-01. Install gasket adhesive side first to seal ar...
- 7 Feed ends of cables R20773-G2 through 3/4" hole on door and pull slack cable through hole.
- 8 Install 6 split spacers K87404-01 on the faceplate side of the bezel door, in the mounting hole...
- 9 Install faceplate assembly T17534-XX securing in place from back side of bezel door using in th...
- 10 Refer to MDE-2620, Graphics Panel Application for instructions on installing graphics.
- For installing TRIND slide-in faceplates on PMI bezels, do the following:
- Routing Cables in Main Cabinet
- Instructions for All Units
- Installing Overhead Antennas and Brackets
- For All Units
- For Units Without Light Boxes
- Routing Antenna Cables to Upper Housing
- Installing Brackets
- 1 For brackets attached to cable side of antenna assembly, be sure that cables are contained in r...
- 2 For all brackets, with or without cables, position rubber washer, metal washer and lifting brac...
- 3 Secure with bolt removed in “Preparing For Installation” on page19. Repeat for all brackets an...
- 4 Proceed to “Sealing Antenna Bracket with Cables on All Units” on page49.
- For Units With Exxon Light Boxes
- 1 Place assembled antenna and bracket (as completed in “For All Units” on page45) on A or B side...
- 2 Center assembly by measuring equal distances from each end of Light Box.
- 3 Use center punch to mark centers of three mounting holes per bracket.
- 4 For bracket side with antenna cables only, place a mark on Light Box top at center of cable cha...
- 5 Remove antenna and bracket assembly from top of Light Box.
- 6 Use carpenter’s square to draw line from long side of Light Box to mark.
- 7 Measure along line 6 3/4'' from Light Box long side and mark with center punch.
- 8 Drill 7/8'' diameter hole at center punch mark. Use file to clean sharp edges and burrs from ho...
- 1 Peel adhesive backing off gaskets N23958-01 (3 per bracket supplied with kit), and apply adhesi...
- 2 Peel adhesive backing off gasket N23959-01 (1 per antenna assembly) and apply adhesive side dow...
- 3 Feed connector ends of cables through N23959-01 gasket and into Light Box.
- 4 Being careful to keep cables in bracket channel, feed excess cable into Light Box and position ...
- 5 Use self-tapping screws (3 per bracket) supplied with kit to secure bracket to top of Light Box.
- Sealing Antenna Bracket with Cables on All Units
- Preparing Antenna Cable Connections
- 1 Locate previously installed P1A/B and P3A/B ends (4 total) of cables on cable harness M00878A00...
- 2 Be sure that all connectors can be identified for A and B sides, respectively.
- Upper Housing Connections Without Light Box
- Upper Housing Cabling With Light Box
- 1 Locate aligned conduit knockouts on Light Box and top cover, and remove both.
- 2 Feed conduit washer and lock nut over longer sections of cable divided by potted nipple, with n...
- 3 Install locking nut at least four full turns onto nipple.
- 4 From Light Box, feed shorter sections of cable through knockout holes and into upper housing.
- 5 From upper housing, feed cables through second conduit washer and locking nut, with locking sid...
- 6 Tighten conduit lock nut (easier from Light Box) until nipple is held firmly in place from both...
- 7 Make the following cable connections in Light Box:
- 8 Make the following cable connections in upper housing:
- 9 Use tie wraps supplied with kit to secure cables to frame in upper housing, and for both Light ...
- Cable Block Diagram R20762
- Cabinet Cable Connections
- Card Cage Assembly T20606-G2
- Installing Overhead Antennas and Brackets
- CRIND® BIOS TRIND™ Multi 1 Upgrade
- Dispenser Set-Up
- Addressing Dispenser
- Setting Baud Rate
- Addressing Gateway Board
- Preparation for Tuning Antennas
- 1 For units without G-Site™ put unit in ‘Stand Alone’ mode by disconnecting J4 on the DCB board a...
- 2 If applicable, restore CRIND tray to operating position.
- 3 Restore power to unit(s) and cold start the CRIND. Refer to MDE-2562, CRIND Service Manual for ...
- 4 Once the CRIND display indicates unit is downloading, remove the Cold Start jump jack.
- Tuning Antennas
- 1 Locate access port for tuning pot in over-head antenna connection box.
- 2 Lay field strength sensor on antenna roughly as shown. Exact location is not critical.
- 3 On card cage, move three position ‘tune’ toggle switch from center position to ‘A’.
- 4 Connect leads on multi-meter set to DC voltage to field strength sensor.
- 5 By fine adjustments to tuning pot, set to highest DC voltage reading.
- 6 Repeat Steps 1 through 8 for ‘B’ side and then return tune toggle switch to center position.
- Testing TRIND™
- Alternative Testing Using Laptop
- 1 Connect laptop to RS232 port on DCB.
- 2 Go to:
- 3 Set for:
- 4 Then go to:
- 5 From ‘A’ side of unit touch hand held test tag (Q13630-02 from the ACS TRIND tool kit) to front...
- 6 From ‘A’ side of unit hold car mount test tag (Q13630-01 from the ASC TRIND tool kit) in front ...
- 7 Repeat Steps 5 and 6 for ‘B’ side.
- Completing Installation
- TRIND™ Transmitter/Receiver in Dispenser Retrofit Kits C00011-002-XXXX
- Using TIRIS™ Technology
- Installation
MDE-3591A TRIND
™
/TIRIS
™
Retrofit Kits C00011-002-XXXX • 11/00 Page 31
Installation Instructions for The Advantage® Series Units
PRELIMINARY
FCC 11/30
Replacing Main Cabinet Top Cover
1 Use hacksaw to cut 3/8" slots in cabinet top cover to allow strip a minimum of 6"
wide to be folded back with pliers and hammered flat as shown, to allow cables to
pass under top cover to grommet.
Note: Remove top cover from work area to cut slot. Do not cut metal in proximity to
dispensers. Place top cover on cardboard while hammering to prevent
damage to paint.
2 Clean edges and burrs around cuts in cover with file or deburring tool.
3 Thoroughly seal spaces around and between cables in main cabinet bulkhead
grommet with RTV sealant.
Note: Place some packaging plastic inside bulkhead grommet from top to prevent
sealant from running out bottom when applied.
Routing R20773-G2 Cables
Note: Retrofit kit comes with ten (10) adhesive-backed cable clamps (Q13558-04).
Note the following variations for routing cables to main cabinet:
Horse Shoe style CRIND™
For these units, utilize opening in printer shelf bottom for routing.
6” strip
hammered flat
under top cover
cables
Slotting top cover
Horse Shoe style
CRIND
Printer shelf
Horse shoe style module
Opening for cable
routing