User's Manual
Table Of Contents
- Introduction
- Parts Lists
- Important Safety Information
- Preliminary Precautions
- Safety Symbols and Warning Words
- Prevent Explosions and Fires
- Prevent Electrical Shock and Sparks
- React Quickly to Fuel Spills, Fires or Vehicle Impact
- 1 Use station EMERGENCY TOTAL ELECTRICAL SHUT-OFF immediately. Turn off all system circuit breake...
- 2 Call emergency numbers for fires, vehicle impact or any significant spills.
- 3 Use safety tape, cones or barricades to block the work area. Do not go near fuel spill or all...
- 4 Take precautions to avoid igniting fuel. Do not allow starting of vehicles in the area and...
- 5 Provide emergency and first aid assistance.
- 6 Use approved and safe procedures to clean up all spills with a “fuel or gasoline absorbent” mat...
- Emergency and First Aid Information
- Warning Labels
- Working Alone
- Contacting Emergency Personnel
- Informing Emergency Personnel
- Other Useful Safety Information
- Classifying Hazardous Locations
- The Advantage Series Installation
- Preparing for Installation
- 1 Before proceeding read and follow all safety instructions and procedures.
- 2 Open main access doors. Refer to MDE-2531, Pump and Dispenser Start-Up/ Service Manual for acce...
- 3 Disconnect and remove existing hardware according to the following:
- 4 Remove door mounting pin and right options door.
- 5 If unit has Cash Acceptor, remove door alarm and all hardware from old door and save.
- 6 Dispose of door. Save pin for reassembly.
- Modifying Right Options Door On Wide Frame Units
- 1 Remove all hardware from new right options door according to the following steps and save all p...
- 2 Use center punch and hammer to mark placement of pump stop or call button hole on new right opt...
- 3 Away from fuel island, drill a 7/8 inch diameter hole in location illustrated above.
- 4 Remove any burrs around hole with deburring tool or rounded file.
- Re-installing Button
- 1 Hold contact base on back of door and align with hole drilled earlier.
- 2 Insert push button from front of door by aligning tabs with slots in base.
- 3 Turn push button 45˚ clockwise to lock button to base.
- 4 Tighten two screws on base to secure push button and base assembly to door.
- 5 Attach contact block to base with center screw if not already installed.
- 6 If unit does not have door alarm, reinstall all new right options door hardware except sheet me...
- Re-installing Door Alarm Switches
- 1 Remove lock hardware from new right options door.
- 2 Re-install C-clips removed from old right side option doors on new door.
- 3 Install door alarm assembly to door alarm assembly bracket with screw previously removed.
- 4 Attach door alarm assembly bracket to display board with screw previously removed.
- 5 Be sure magnet does not touch door alarm door bracket. Slightly move door alarm door bracket aw...
- 6 Reinstall all new right options door TRIND hardware except sheet metal cover by reversing proce...
- Installing Cables
- Position kit cables according to the following steps:
- 1 Carefully pry out printer cable retainer from underside of printer shelf.
- 2 Disconnect printer cable and pull cable out of 2 3/4" round hole from bottom, and install piece...
- 3 Feed three-prong end of power cable R20580-G1 and connector J250 end of R20437-G01 ribbon cable...
- 4 Reinstall printer cable and retainer disconnected and removed in step 2.
- Position kit cables according to the following steps:
- Installing Card Cage
- Prepare T20606-G3 card cage for installation.
- 1 Locate tab at left front top of card cage.
- 2 From B side of unit, turning card cage sideways to unit, feed top and rear of card cage up and ...
- 3 Position card cage so that tab fits over latch cutout for main door latch to secure card cage t...
- 4 Position rear of card cage on edge of cabinet shelf for easy cable connection.
- 5 Connect three prong female end of power cable R20580-G2 to card cage at location shown.
- 6 Locate harness attached to card cage containing P1 and P2 connectors.
- 7 Feed both harness cables down through hole as shown in illustration in Step 3 of “Installing Ca...
- Addressing The Advantage Series Units
- Install card cage assembly.
- Prepare T20606-G3 card cage for installation.
- Installing Right Option Door
- 1 If sheet metal shield has not been previously removed, using 1/4'' nut driver, remove sheet met...
- 2 Remove key taped to inside of new right options door and save.
- 3 Position new right options door and install with pin removed with old door and saved.
- 4 For narrow frame units, reconnect existing cables to new door PPU and main display.
- Route cables to Right Option Doors
- 1 Connect J182 on one R20773-G2 cable to A Side Light/Microreader PCB at P182, and do the same fo...
- 2 Route R20773-G2 cables around board as shown for both wide and narrow frame units, securing cab...
- 3 Route A side cable R20773-G2 along door with clamps provided with kit until connector end is fe...
- 4 Route A side card cage harness cable (with P1 connector) to door clamp, and connect to A Side R...
- 5 Route B side harness cable (with P2 connector) through clamps above CRIND tray to cable clamp i...
- 6 Reinstall sheet metal cover on door, being careful to avoid crimping cables.
- 7 Proceed to “Connecting Remaining Cables” on page31.
- Preparing for Installation
- MPD-3 Series Installation
- Removing Faceplate
- For units with slide-in faceplates on PMI bezels, do the following:
- For units with bolt-on faceplates on Mack bezels, do the following:
- 1 Open bezel door and lift until door is latched open.
- 2 Disconnect cable between manager keypad and logic board on bezel door. Discard cable.
- 3 Locate six sets of nuts and washers securing faceplate to bezel studs, and remove hardware.
- 4 Remove 6 sets of nuts and washers from faceplate studs and remove faceplate. Dispose of hardwar...
- 5 With putty knife, remove keypad door gasket and any adhesive residue.
- Providing Cable Access into Main Cabinet
- Installing Card Cage Assembly
- 1 Begin to separate card cage assembly into two pieces by removing one screw on top and two nuts ...
- 2 Disconnect cables joining two sides of card cage.
- 3 From ‘A’ side of unit, place bottom section of card cage fuse side first on to left shelf.
- 4 Reassemble card cage using nuts removed in Step 1 and two (2) tie wraps in place of screw and r...
- 5 For units with Screened Image Display (SIDs) only, do the following:
- 6 For all units, from ‘A’ side of unit, fasten card cage to shelf using 6-32 x 3/8" screw (Q12083...
- Installing TRIND™ Faceplate Assembly.
- For installing TRIND slide-in faceplates on PMI bezels, do the following:
- 1 Remove new TRIND faceplate assembly from box.
- 2 Peel adhesive backing off round gasket N23881-01. Install gasket adhesive side first to sheet m...
- 3 Feed ends of faceplate cables (with P1/2 connectors) through 3/4" hole on bezel door drilled in...
- 4 Follow these directions to install new TRIND faceplate:
- 5 Refer to MDE-2620, Graphics Panel Application for instructions on installing graphics.
- For installing TRIND™ bolt-on (stud type) faceplates, do the following:
- 1 Remove new TRIND faceplate assembly from box.
- 2 Remove existing manager keypad from bezel door, and use putty knife to remove keypad gasket and...
- 3 Replace the door gasket removed in step 2 with adhesive backed gasket Q11659- 01.
- 4 Replace existing keypad and keypad cable with T17549-G1 keypad assembly and R18163-G1 keypad ca...
- 5 Remove yellow tape on back of bezel door covering round hole.
- 6 Peel adhesive backing off round gasket N23881-01. Install gasket adhesive side first to seal ar...
- 7 Feed ends of faceplate cables with P1/2 connectors through 3/4" hole on door.
- 8 Install 6 split spacers K87404-01 on the faceplate side of the bezel door, in the mounting hole...
- 9 Install faceplate assembly T20616-G2, securing in place from back side of bezel door using in t...
- 10 Refer to MDE-2620, Graphics Panel Application for instructions on installing graphics.
- For installing TRIND slide-in faceplates on PMI bezels, do the following:
- Removing Faceplate
- Connecting Remaining Cables
- CRIND® BIOS TRIND™ Multi 1 Upgrade
- Dispenser Set-Up
- Addressing Dispenser
- Setting Baud Rate
- Addressing Gateway Board
- Testing TRIND™
- 1 For The Advantage series units, if printer was removed, replace printer and reconnect two cable...
- 2 Restore power to unit. Refer to Pump and Dispenser Service Manual MDE-2531.
- 3 Restoring power with new BIOS will Cold Start the CRIND. Refer to CRIND Service Manual MDE-2562.
- 4 Present test tag at option door from a distance of 6'' or less. Light board should light and fl...
- 5 When using test tag, screen will show “Test Confirmed”. In regular operation, screen will displ...
- Completing Installation
- 1 Close and secure option and maindoor.
- 2 Install graphics. Refer to MDE-2620 Graphics Installation for The Advantage Series.
- 3 Peel backing paper off FCC label pate provided in kit.
- 4 Affix FCC label plate to inside frame sheathing on column under existing FCC label.
- 5 Restore power to unit. Refer to Pump and Dispenser Service Manual MDE-2531.
- Cable Block Diagram
MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Page 5
Parts Lists
PRELIMINARY
FCC 11/30
C00011-005 Kits for The MPD-3 Series Units
Kit for MPD-3 units:
All C00012-005 kits for MPD-3 units contain the following parts except as noted
in the tables.
K96646-05 Kit for MPD-3 Units
K96646-05 Kits are configured as order entry for all MPD-3 units and contain the
following parts.
Kit
Bezel and Faceplate Type Sides
C00012-005-MPDD PMI Bezel with Slide-In Faceplate 2
C00012-005-MPDS 1
C00012-005-MPBD Mack Bezel with Bolt-On Faceplate 2
C00012-005-MPBS 1
Description Part Number Quantity
bezel assembly T20616-GX (see note 1) 1 per side
cable clamp, gray Q13558-04 16
cable and accessory group K96646-05 For components see table “K96646-05
Kit for MPD-3 Units” on page 5.
cable tie Q10178-01 4
card cage assembly T20606-G3 (see note 3) 1
graphics, bezel MP02002G001 (see note 2)
grommet strip, solid Q10315-01 1.5 ft.
jump jack Q11011-01 4
kit, MPD-3 parts K96646-05( see table below)
label plate, FCC N23949-06 1
manual, installation instructions MDE-3883 1
nut Q12068-03 2
screw, phillips 6-32 Q12083-13 1
screw, phillips 8-32 Q12083-26 2
Notes:
1. Bezels are order entry item. T20616-G1 bezel assemblies are configured for PMI (slide-in) faceplates; T20616-G2
bezel assemblies are configured for bolt-on (stud) Mack bezel units.
2. Bezel Graphics MP02002G001 are an order entry item.
3. Some kits may contain a T20606-G4 Card Cage. Only differences for installation consist of location of Gateway
board (on top of card cage in -G4 units, within card cage for -03 units) and card cage harness cables for connecting
to R20773-G2 door cables. All harness cable connections are identical between -G3 and -G4 card cages. See
“Addressing Gateway Board” on page 35.
Description Part Number Quantity
cable R18163-G1 1
cable group Q13863-05
Cable group contains the following parts:
• Gateway to CRIND logic R20437-G01, 1 ea.
• AC power R20580-G1, 1 ea.
1
manager keypad assembly T17549-G1 1