Lean-To Roof GARDEN SHED Assembly Instructions Suitable for Models: 4'w x 6'd 5'w x 6'd 4'w x 8'd 5'w x 8'd © Globel Industries Pty Ltd GI00053 Oct 1 2015
INSTALLATION ADVICE It's Not That Difficult! The construction of your shed isn't as complicated as it may first appear. Our step by step, illustrated instructions are easy to follow, and we provide hints to make the assembly even easier. Simply follow our recommendations and carefully study our illustrations, then your garden shed will be assembled quickly and accurately.
TOOLS REQUIRED Battery Power Drill Step Ladder Phillips-Head Screw Driver Bit (P2) Tape Measure Dyna Bolts (not supplied) 6.5mm x 36mm recommended © Globel Industries Pty Ltd GI00053 Oct 1 2015 2 Masonry Drill Bit Steel Drill Bit 6.
PARTS LIST SPECIFIC TO MODEL SIZES LISTED CARTON '1' Corner Panel Wall Sheet (Full) Wall Sheet (Half) Door Jamb Roof Sheet (Full) Roof Sheet (Half) Door (Hinged)/Door Jamb Roof Starters (One of Each Profile) Fascia Panel Gables (One of Each Profile) 4' x 6' 5' x 6' 4' x 8' 5' x 8' QTY QTY QTY QTY 4 5 1 1 2 1 1 2 1 2 4 6 1 1 2 1 1 2 1 2 4 4 7 8 1 1 1 1 3 3 1 1 1 1 2 2 1 x Left & 1 x Right 1 x Left & 1 x Right 2 2 HARDWARE KIT NOTE: Hardware Kit is packed in Carton '1' for all models Roof Corne
PARTS LIST - Hardware Kit WARNING CHOKING HAZARD - This product contains small parts.
PARTS LIST - Carton '1' FULL WALL SHEET HALF WALL SHEET CORNER PANEL DOOR JAMB HINGED DOOR / DOOR JAMB FASCIA PANEL (6' DEEP SHEDS ONLY) FULL ROOF SHEET LEFT FASCIA PANEL HALF ROOF SHEET RIGHT FASCIA PANEL (8' DEEP SHEDS ONLY) ROOF STARTERS (TWO PROFILES) GABLES (TWO PROFILES) © Globel Industries Pty Ltd GI00053 Oct 1 2015 5
PARTS LIST - Carton '2' LOW PROFILE ROOF TRIM HIGH PROFILE ROOF TRIM LONG BASE RAIL SHORT BASE RAIL LONG MID-WALL BRACE SHORT MID-WALL BRACE LOW PROFILE TOP-WALL RAIL SHORT TOP-WALL RAILS DOOR END MID-WALL BRACE (RIGHT) DOOR END MID-WALL BRACE (LEFT) HIGH PROFILE TOP-WALL RAIL © Globel Industries Pty Ltd GI00053 Oct 1 2015 6
FOUNDATIONS Your shed requires a solid foundation. If you need to construct a concrete slab, this page shows the method and dimensions we recommend. SLAB DIMENSIONS A ROOF DEPTH Determine the size of the concrete slab by adding 100mm to the width and 100mm to the depth of the roof size of the shed. (See Diagram A). Adding the additional 100mm prevents rainwater from the roof creating a trench, and splashing soil against the walls of the shed, which could cause corrosion.
Pre-Assembly SHORT TOP-WALL RAILS Using one of the short top-wall rails, slide the corresponding top-wall rail brackets into each end as shown in Diagram A below. Then secure each end with a screw as shown. (ii) Repeat using remaining short top-wall rail and the two top-wall rail brackets. WIDE SECTION IMPORTANT: Both short top-wall rails have a sharper angle at one end as shown in Diagram B. Each of the top wall-rail brackets have a wide and narrow section and MUST be inserted as shown in Diagram A.
Garden Shed Construction Step 1 Refer to Diagram 1 IMPORTANT: The small holes on the vertical (side) faces of each base rail MUST face outwards. Fit four base rails together as shown in Diagram 1. Then secure base rails together using four corner brackets as shown in Diagram 1. HINT: Make sure the frame is square by measuring from corner to corner with a tape measure.
FORMING CORNER PANELS IMPORTANT: Corner panels are supplied bent to a 135° angle. Bend all four panels to a 90° angle by following the instructions and diagrams to the right. Lay the panel on a non-scratch surface and carefully form the angle to 90° by slowly working along the panel and bending it as you go. See Diagrams A - D. IMPORTANT: DO NOT OVER BEND PANEL.
Step 3 IMPORTANT: You MUST select one short side for the door to be attached, as this will determine the continuing assembly of your lean-to shed. SHORT MID-WALL BRACE NOTE: For the purpose of this assembly process, we will assume the door will be attached as indicated in Diagram 3. Fit the short mid-wall brace to the two corner panels at the centre hole position, and secure using a screw at each end of the short mid-wall brace. See Diagram 3. NOTE: This is now considered the BACK profile of the shed.
LOW PROFILE TOP RAIL WITH MULTIPLE HOLES FACING OUTWARDS AND TOP Step 5 Attach the LOW PROFILE top rail as shown in Diagram 5. BRACKET IMPORTANT: The two faces of this top rail with multiple holes MUST face outwards and top of shed. LOW PROFILE HINT: Push the corner panels out slightly, to allow each end of the brackets to be inserted.
FLANGE AT TOP OF HIGH PROFILE TOP RAIL Step 9 ATTACHING THE FASCIA PANEL IMPORTANT: If you are constructing an 8' deep shed go directly to Step 9A now. FASCIA PANEL 6' deep sheds Diagram 9 HIGH PROFILE Fit the fascia panel to the HIGH PROFILE top rail by sliding the bottom back edge of the fascia panel into the flange at the top of the high profile top rail. See Diagram 9. BOTTOM Secure using six screws. See Diagram 9A.
Step 11 FITTING WALL SHEETS FIRST RIDGE OF BACK CORNER PANEL IMPORTANT: Fit screws in this order for all wall sheets: Bottom row, Top row, Middle row, working left to right. WALL SHEET FIT THIS WALL SHEET FIRST 5 6 7 8 17 9 10 IMPORTANT: Study Diagram 13 (below) to identify the wall sheet configuration specific to your shed. 11 18 22 1 3 20 12 21 2 19 4 13 23 24 LOW PROFILE HIGH PROFILE 14 Starting at the LEFT SIDE of the HIGH PROFILE side of the shed: Refer to Diagram 12.
Step 12 WALL SHEETS - BACK IMPORTANT: FIT WALL SHEETS IN THIS ORDER NOTE: See page 16 Diagram 16 for fitting wall sheet 2 to left corner panel. ALL SCREWS FITTED IN SEQUENCE SHOWN IN DIAGRAM 12 CORNER PANEL AT LOW PROFILE SIDE 2 BEFORE ATTACHING BACK WALL SHEETS: READ “FITTING WALL SHEETS TO CORNER PANELS” (ON THE NEXT PAGE) and FOLLOW DIAGRAM 16 for fitting the last wall sheet at the back to the CORNER PANEL at the LOW PROFILE side.
LOOSEN OFF SIDE SCREWS FITTING WALL SHEETS TO CORNER PANELS. For aesthetics we recommend the wall sheets underlap the corner panels at the LOW PROFILE SIDE OF THE BACK and at the LEFT of the LOW PROFILE SIDE. This 'underlapping' creates the appearance of the shed wall being one continuous sheet.
Step 15 Secure the two door end mid-wall braces to the two long mid-wall braces using two corner braces and eight screws as shown in Diagram 18. CORNER PANEL CORNER BRACE LONG MID-WALL BRACE DOOR END MID-WALL BRACE Diagram 18 INSIDE VIEW HIGH PROFILE EDGE OF DOOR JAMB SLIDES IN BEHIND CORNER PANEL Step 16 HINGED DOOR/ DOOR JAMB FITTING HINGED DOOR/DOOR JAMB IMPORTANT: Door can be left or right opening.
Step 18 ROOF STARTERS & SHEETING IMPORTANT: For the roof starters and sheeting, every screw and bolt must have a washer. TOP EDGE OF DOOR END GABLE NOTE: Nuts and bolts fitted upside down along the top edge of high profile side of roof starters and roof sheets to fascia must have the washers placed under the nut.
Step 20 Refer to Diagram 24 and fit roof sheets in the sequence shown in the “Roof Sheet Installation Number Sequences” Diagram at the bottom of this page, ensuring they are the correct way up, and the side edges overlap the corresponding roof starters.
Step 21 DRILL A 3mm PILOT HOLE THEN FIT SCREW FITTING HIGH PROFILE AND LOW PROFILE ROOF TRIMS Diagram 26 1 HIGH PROFILE ROOF TRIM 2 LOW PROFILE Attach the roof trims to the ROOF TRIM corresponding edges of the roof sheets as shown in Diagram 26, by sliding the bottom edge of the roof trims under the edge of the roof sheets so the underside of the top edge of the roof trims are seated NUTS AND BOLTS IN THE 4 INNER HOLES on the top face of the ONLY roof sheets.
Step 23 ATTACHING THE DOOR LOCK BOLT TO THE DOOR. EDGE OF DOOR Refer to Diagram 28: 1 IMPORTANT: ALIGN EDGE OF DOOR BOLT TO EDGE OF DOOR AND ENSURE IT IS LEVEL. DOOR LOCK BOLT Position the door lock bolt on the flat panel of the door. LEVEL IMPORTANT: Align the edge of the door lock bolt to the edge of the door and ensure door lock bolt is level.
Warranty Clause 10 Year (Limited) 1. You must have a copy of your original purchase receipt if warranty is required. 2. Globel Garden Sheds are built for the purpose of domestic use only and must be installed according to the steps and procedures in the assembly instructions booklet herewith. 3. Installation of shed in ocean locations, heavy industrial or unusually corrosive environments voids the warranty. 4. Warranty does not apply if proven that a third party contaminate contributed to the fault.
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