Installation Instructions BR5 Front Bumper Replacement Part Number 24128T Ram 1500 2/4WD (Not compatible with ParkSense®, Sport, Express and Rebel Models) DAKAR PRO Brackets Part Parts List Part # Description # 524765 Bumper2014 Replacement Shell 19 1 License Plate Bracket Chevrolet Silverado 1500 2/4WD Item Qty. Description Item Qty.
Tools Required: 3/8” & ½” Drive Sockets / 8mm, 10mm, 13mm, 15mm, 18mm, 7/16”, 9/16” & 3/4” Wrenches / 8mm, 10mm, 13mm, 15mm, 18mm, 7/16”, 9/16” & 3/4” Slotted Blade Screw Driver 5/32” Hex Key 3/8” & ½” Drive Ratchet, Ratchet Extensions & Swivel Joint Adapter Approximate installation time: 2 hrs. IMPORTANT INSTALLATION NOTES AND SUGGESTIONS The pre-installed Mesh Winch and Vent Covers need to be removed using hand tools to slowly remove the bolts.
Step-4 On each side of the vehicle, remove (2) screws securing the fender liner and bumper valance, (Photo 3). Pull the fender liner back for access and remove the bolt securing the bumper valance to the fender, (Photo 4). #3 Passenger Side #4 Passenger Side Step-5 Working from side to side pull outward on the valance to unsnap the clips and remove the valance from the vehicle. Step-6 On each side of the vehicle, remove (3) screws securing bumper valance corner support bracket, (Photo 5).
Step-9 Support the factory bumper, and on each side of the vehicle, remove the (3) nuts securing the bumper connecter bracket to the flange on the end of the frame rail, (Photo 7). With assistance, remove the bumper from the vehicle, (Photo 8). #7 Passenger Side #8 Step-10 Reinstall the factory grille and radiator dust cover.
Step-4 Install the inner and outer sensor bezels and sensors in the supplied bezel plates, (Illustration 1). From the side with applied tape, line up the protrusions on the bezel with the profile in the bezel plate; push the bezel through the profile in the plate until the tabs around the base lock in position, then install the sensor in the bezel. Note: The U notches in the sensor plates designate the top, and the V notches on the side position toward the center of the vehicle.
Step-9 Position the bumper replacement passenger side frame bracket up to flange on the end of the frame, align the (2) holes in the top of the frame bracket with the holes in the flange and secure the frame bracket to the outer side of the flange using (1) ½” x 1 ½” carriage bolt, (1) ½” flat washer, (1) ½” lock washer and (1) ½” hex nut, and to the inner side using (1) 3/8” x 1 1/4” hex bolt, (2) 3/8” flat washers, (1) 3/8” lock washer and (1) 3/8” hex nut, (Photo 1).
Step-13 Place the mounting plate/winch tray on top of the auxiliary brackets. Align the holes and secure the mounting plate/winch tray to each frame bracket using (2) ½” x 1 ½” carriage bolts, (2) ½” flat washers, (2) ½” lock washers and (2) ½” hex nuts, and to each auxiliary bracket using (3) ½” x 1 ½” carriage bolts, (3) ½” flat washers, (3) ½” lock washers and (3) ½” hex nut, (Photo 5 & 6).
Step-15 Assemble the passenger side support bracket and one of the support bracket extensions using (2) 3/8” x 1 ¼” hex bolts (4) 3/8” flat washers (2) 3/8” lock washers and (2) 3/8” hex nuts. Sung but do not fully tighten the bolts. Install a 3/8” flat washer on one of the 3/8” x 5” hex bolts and position the bolt through the lower set of holes in the tow hook frame stanchion with the threads protruding toward the outside of the vehicle.
If installing a winch, install the roller fairlead to the bumper shell at this time. Refer to the winch manufacturer’s instructions for installation. If installing an optional light bar, install the light bar to the bumper replacement at this time. Refer to the light bar instructions for installation. Step-19 Install the driver and passenger side front vent covers and winch cover to the bumper shell using the supplied ¼” x ¾” button head bolts, (Photo 13).
