Installation Guide

ManualsBrandsGO RHINO ManualsAutomotiveSport Bar 2.0 Series (Full Size, Textured Powder Coat)

REV.02

INSTALLATION INSTRUCTIONS

PART NO.

PRODUCT SAFETY & LEGAL DISCLAIMER

www.gorhino.com 589 W. Apollo St., Brea, CA 92821 P: 888 427 4466

• IMPORTANT READ ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING, FAILURE TO DO SO

MAY CAUSE PERSONAL INJURY OR DAMAGE TO PRODUCT AND/OR PROPERTY.

• Review the product package and contents prior to beginning the installation. Take care when

opening the packaging and removing items. If a return is needed you will want to return the product in

its original packaging if possible.

• This instruction guide is provided as a GENERAL installation guide, some vehicles vary dimensionally

and may require additional steps.

• Test fit the product on the vehicle prior to any third party modifications and or finishing. The

manufacturer and/or distributors do not accept responsibility for third party charges, labor and or

third part replacement modifications. Some modifications may void the factory warranty.

• Exercise due-diligence when installing this product. The manufacturer and distributors of this product

do not accept any responsibility for vehicle damage or personal injury resulting from the installation of

this product. Careless installation and operation can result in serious injury or equipment damage.

• This product is for general off-road use. All liability for installation and use rests with the

owner/operator.

• INSTALLER: Once installation is complete, please return this guide along with other documentation

included in this product back to the consumer for future reference. The manufacturer/distributors of

this product do not guarantee this particular version will be available at a later date.

PRODUCT DESCRIPTION:

• 911000T

• 911000PS

• 915000T

• 915000PS

• Sport Bar 2.0, Full size Textured Black

• Sport Bar 2.0, Full size Polished

Stainless Steel Tubes

• Sport Bar 2.0, Mid size Textured Black

• Sport Bar 2.0, Mid size Polished

Stainless Steel Tubes

REV 3 05/13/2016

Summary of content (10 pages)

PAGE 1
REV 3 05/13/2016 INSTALLATION INSTRUCTIONS PART NO. • 911000T • 911000PS • 915000T • 915000PS PRODUCT DESCRIPTION: • Sport Bar 2.0, Full size Textured Black • Sport Bar 2.0, Full size Polished Stainless Steel Tubes • Sport Bar 2.0, Mid size Textured Black PRODUCT SAFETY & LEGAL DISCLAIMER • • • • • • • • Sport Bar 2.0, Mid size Polished Stainless Steel Tubes IMPORTANT READ ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING, FAILURE TO DO SO MAY CAUSE PERSONAL INJURY OR DAMAGE TO PRODUCT AND/OR PROPERTY.
PAGE 2
INSTALLATION INSTRUCTIONS INJURY HAZARD Please complete a shop and tool inspection prior to beginning the installation. • Always make sure you have a clean, dry and well lit work area. • Always remove jewelry, loose fitting clothing and wear protective gloves and eye protection. • Always use extreme caution when jacking or raising a vehicle for work. Set the emergency brake and use tire/wheel blocks and jack stands. Refer to the vehicle manufacturer hand book.
PAGE 3
INSTALLATION INSTRUCTIONS PARTS INCLUDED IN THIS LIST: Go Rhino recommends you, the installer, read this installation instruction manual from front to back before installing the product. You may also click here to view an installation video or visit http://www.gorhino.com/Installation-Videos.
PAGE 4
STEP # 1 INSTALLATION INSTRUCTIONS • Assemble the box with the front and rear tubes as shown. Use the spacer specified with the front and rear tube. • Attach each tube to the box using (2) ⁄ ” flat washers, (2) ⁄ ” lock washers and (2) ⁄ ” x 1 ⁄ ” hex bolts, per side. • Do not fully tighten bolts, leave loose for final adjustments. REV.02 © 2016 Go Rhino Products.
PAGE 5
STEP # 2 INSTALLATION INSTRUCTIONS • Assemble the mounting base with the front and rear tubes as shown. Use the spacer specified with the front and rear tube. • Attach each tube to the mounting base using (2) ⁄ ” flat washers, (2) ⁄ ” lock washers and (2) ⁄ ” x 1 ⁄ ” hex bolts, per side. • Do not install items 11 and 12, cover plates, if a bed cover is going to be used. • Do not fully tighten bolts, leave loose for final adjustments. REV.02 © 2016 Go Rhino Products.
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STEP # 3 INSTALLATION INSTRUCTIONS • Attach side covers using (5) ⁄ ” flat washer, (5) ⁄ ” lock washer and (5) ⁄ ” x ⁄ ” button head bolts, per side. • Tighten screws to 70 in/lbs Max. DO NOT OVERTIGHTEN SCREWS REV.02 © 2016 Go Rhino Products.
PAGE 7
INSTALLATION INSTRUCTIONS STEP # 4 • Place sports bar on bed and align to desired position. • Mark any three holes along mounting bracket (per side) to attach sport bar, making sure the underside of the bed rail is free from any obstructions if possible. • Remove sport bar and drill 17/32” holes through bed rails. • If holes can not be drill through top and bottom of bed rail proceed to step #4.1. REV.02 © 2016 Go Rhino Products.
PAGE 8
INSTALLATION INSTRUCTIONS STEP # 4.1 • Drill 17/32” holes through top side of bed rails. • Apply automotive primer to any exposed metal. • Hand tighten Rivet nut, Item 26 to Rivet Nut Install Tool, Item 25. • Insert Rivet Nut into 17/32” hole. • Hold spacer with ¾” wrench. • Tighten bolt with 9/16” wrench or socket and ratchet, this will compress the rivet nut. • Once tight, unscrew the bolt and rivet nut will be installed. REV.02 © 2016 Go Rhino Products.
PAGE 9
INSTALLATION INSTRUCTIONS STEP # 5 • Apply automotive primer to any exposed metal. • Place the sport bar over drilled mounting holes using the mounting base spacer as shown, both sides. • If hole was drilled through top and bottom, attach the sport bar using (3) ⁄ ” flat washers, (3) ⁄ ” lock washers and (3) ⁄ ” x 1 ⁄ ” flat head bolts, per side. REV.02 • If Rivet Nuts were installed, attach the sport bar using (3) ⁄ ” x 1 ⁄ ” flat head bolts, per side.
PAGE 10
INSTALLATION INSTRUCTIONS LIMITED WARRANTY Go Rhino warrants to Buyer that for a period of five (5) years from the date of shipment of the product(s) (“Warranty Period”) for black finishes and chrome finishes, that such products will materially conform to the specifications set forth in Go Rhino’s specifications in effect as of the date of shipment(s) and will be free from material defects in material workmanship.