Goblin 570 Sport Manual Release 1.0 - March 2018 WORLD DISTRIBUTION www.goblin-helicopter.com For sales inquiries, please email: sales@goblin-helicopter.com For info inquiries, please email: support@goblin-helicopter.com Attention: If you are a consumer and have questions or need of assistance, please contact in a first time the Goblin retailer where you made the purchase EUROPEAN DISTRIBUTION www.sabitaly.it For sales and information, please email: sales@sabitaly.
Chapter 1, Specifications Please read this user manual carefully, it contains instructions for the correct assembly of the model. Please refer to the web site www.goblin-helicopter.com for updates and other important information. VERY IMPORTANT In the Manual bag you will find a product card your with serial number. Please take a moment to register your kit online via our web site at: http://www.goblin-helicopter.com/ It is extremely important that you take a moment to register your helicopter with us.
Chapter 2, Important Notes IMPORTANT NOTES *This radio controlled helicopter is not a toy. *This radio controlled helicopter can be very dangerous. *This radio controlled helicopter is a technically complex device which has to be built and handled very carefully. *This radio controlled helicopter must be built following these instructions. This manual provides the necessary information to correctly assemble the model. It is necessary to carefully follow all the instructions.
Chapter 3, In The Box ADDITIONAL COMPONENTS REQUIRED TOOLS, LUBRICANTS, ADHESIVES *Electric Motor: 6S–1000/1400 Kv, 12S–500/700 Kv maximum diameter 52mm, maximum height 56mm, pinion shaft diameter 5 - 6mm ( 6mm is suggested ) *Speed controller: 6S minimum 100A, 12S minimum 80A *Generic pliers *Hexagonal driver, size 1.5, 2, 2.5, 3, 4 mm *4mm T-Wrench *5.
Chapter 4, Carbon Frame 4-Carbon Frame Page 4 The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. Very Important in red line zone.
Chapter 4, Carbon Frame Bag 1.1, A, E, Foams 2, 3 Battery Support Assembly Right Main Frame Assembly Battery Block (H0256-S) Main Frame (H0955-S) Spacer 54mm (H0239-S) Button Head Cap Screw M2x5mm (HC005-S) Battery Support Dx (H0312_B-S) Battery Support Sx (H0312_A-S) Right Main Frame Assembly Battery Support Assembly Landing Gear Mount Front (H0966-S) Main Frame (H0955-S) Spacer 54mm (H0239-S) Finishing Washer M2.
Chapter 4 ,Carbon Frame Bag 1.2, D Landing Gear ROD Assembly ...x2 Landing Gear Plug [H0945] Landing Gear ROD (H0944-S) Use a drop of CA Landing Gear Plug [H0945] Use a drop of CA Plastic Landing Gear (H0943-S) Finishing Washer M2.5 (H0255-S) Socket Head Cap Screw M2.5x12mm (HC026-S) [ Force the 2 screws in the plastic ] Page 6 Plastic Landing Gear (H0943-S) CF lock Landing Gear [H1049] Socket Head Cap Screw M2.
Chapter 4 , Carbon Frame Bag 1.
Chapter 5, Transmission Assembly Bags 2.1, 2.2, 2.3, Foams 2, 3 Bearing 8x (HC419-S) 16x5mm 18T Pinion (H0949-S) Bearing 10x (HC422-S) 19x5mm Column (H0263-S) Column (H0263-S) Socket Head Cap Screw Shouldered M2.5x15mm (HC031-S) Metric Hex Nylon Nut M2.5 (HC200-S) Secondary Shaft (H0294-S) Main Structure (H0212-S) Main Shaft (H0222-S) 62T Main Gear Delrin (H0948-S) Washer [HC450] Socket Head Cap Screw M2.5x8mm (HC020-S) Column Tensioner (H0946-S) Ilder Support [H0947] Spring [HC516] Washer 3.
Chapter 5, Transmission Assembly Bags 2.4, 2.5, Foam 3 60T Pulley Assembly Swashplate AntiRotation Guide (H0401-S) Bearing 10x 15x4mm (HC420-S) One Way Bearing 10x 14x12mm (HC442-S) 60T Pulley (H0295-S) Socket Head Cap Screw M2.5x8mm (HC020-S) Bearing 10x 15x4mm (HC420-S) Finishing Washer M2.5 (H0255-S) Sensor Support (H0224-S) eg: HUDY One Way Pulley Oil 60T Pulley Assembly Washer 10x 16x0.1mm (HC234-S) (Use additional shims to remove any axial play) Socket Head Cap Screw Shoudered M2.
Chapter 5, Tranmission Assembly Bags 3.1, 3.2, Foam 3 Metric Hex Nylon Nut M4H5 (HC212-S) Washer 4.3x (HC184-S) Bushing 5x 6x18mm (H0266-S) (Needed with 5 mm motor shaft) 11x1mm Spring de 5 / df 0.3 / LL6 (HC316-S) Finishing Washer M2.5 (H0255-S) 21T Pulley (H0215-21-S) (See page 16 for additional pulleys available) Flat Head Cap Screw M3x5mm (HC132-S) Spring de 3 / df 0.53 / LL35 (HC311-S) Socket Head Cap Screw M2.
Chapter 6, Main Rotor Assembly 6-Main Rotor Page 11
Chapter 6, Main Rotor Assembly Bag 4, Foam 1 Uniball Radius Arm ... x 2 Assembly Radius Arm ... x 2 Assembly Spacer Arm 2.5x4x6.3mm (H0253) Center Hub Assembly Oring (HC330-S) Radius Arm (H0204-S) Spindle (H0213-S) Spacer Arm 2.5x4x3mm (H0254) Flanged Bearing 2.5x 6x2.5mm (HC400-S) Uniball Radius Arm (H0205-S) Center Hub (H0206-S) Flanged Bearing 2.5x 6x2.5mm (HC400-S) Oring (HC330-S) Main Blade Grip Assembly ....
Chapter 7, Installation Of Servos Bags 5.1, 5.2, Foam 2 Tail Servo Assembly CF Tail Servo Support (H0289-S) Socket Head Cap Screw M2.5x10mm (HC022-S) Tail Servo Assembly Socket Head Cap Screw M2.5x8mm (HC020-S) Tail Servo Tail Servo Block (H0392-S) Tail Servo Assembly The distance between the center of the horn and the ball should be between 15-18 mm. Socket Head Cap Screw M2x6mm 15-18mm Tail Servo (HC004-S) Uniball M2 5H6 (H0064-S) Note: Finishing Washer M2.5 (H0255-S) Socket Head Cap Screw M2.
Chapter 7, Installation Of The Servos Bags 5.3, 5.4 Installation Of The Swashplate Servos The distance between the center of the horn and the ball should be between 16-18 mm). Select the carbon fiber servo mount that is suitable for the size of servos to be used. 16-18mm H0308 Servo Mounting The servo linkages must be aligned correctly. In order to do this, you must chose from one of the options shown here. Figure 3 shows the installation of the servos at 120 degrees.
Chapter 8, Assembling The Modules Bags 5.5, 5.6 Swashplate Assembly Swashplate Assemly (H0477-S) Uniball (H0063-S) Metric Hex Nylon Nut M3 (HC206-S) Socket Head Cap Screw M2.5x12mm (HC026-S) Uniball (H0065-S) Socket Head Cap Screw M2.5x12mm (HC026-S) Socket Head Cap Screw Shouldered M3x20mm (HC082-S) Swashplate Assemly Linkage Rod A Assembly Approx. 53.5mm Preliminary Head Setup Adjust the linkages as shown.
Chapter 9, Installation Of the Motor TRANSMISSION SETUP It is important to choose the right reduction ratio to maximize efficiency based on your required flight performance. The Goblin has many possible reduction ratios at your disposal. It is possible to optimize any moror and battery combination. It is recommended to use wiring and connector appropriate for the currents generated in a helicopter of this class.
Chapter 9, Installation Of The Motor Bag 6.1 Motor Belt Tension - Install the motor and pulley to the motor mount plate. - Place the motor assembly in position. - Compress the springs by pushing the motor towards the main shaft. - At max compression, tighten one of the slide screws temporarily. - Put the belt around the motor pulley first, then put it around the big pulley. - Rotate the motor a few times by hand to allow the belt to site properly.
Chapter 10, Installation Of The ESC De-Burr The Side Frames We recommend de-burring the edges of the carbon parts in areas where electrial wires run. See Page 4. ESC Installation The electronic speed control (ESC) is intalled in the front part of the helicopter. You can easily fasten the ESC with cable ties as shown in figures 1 and 2. Take care of orient the closure of the ties as show in Figure 3. Figure 4: You can see the wiring for connecting the ESC to the central unit.
Chapter 11, Installation of FBL & RX Bags 6.2, 6.3 FBL System Installation We recommend the use of a one unit flybarless system, i.e. Mini vBar, Microbeast, etc. However, a two unit flybarless system can also be installed. For one unit systems, the unit is installed as shown in position 1. See Fig 1,2,3. Position 2 and 3 can be used for RX System. Two unit FBL systems can be installed as follows: control unit in position 1 and sensor in position 4 or vice-versa. To obtain the position 4 use H0313 [Bag 8.
Chapter 12, Tail Assembly Bags 7.1, 7.2, Foam 1 Tail Pitch Slider Assembly Tail Rotor Hub Assembly Tail Hub [H0228] Tail Pitch Slider 02 [H0232] Tail Pitch Slider 01 [H0231] Oring (HC334-S) Spindle Shaft (H0220-S) Flanged Bearing 7x 11x3mm (HC416-S) Tail Shaft (H0227-S) Tail Pitch Slider 03 (H0233-S) Note: Socket Head Cap Screw M3x6mm (HC044-S) It is a normal for the tail to feel a bit tight after initial assembly as the tail spindle preload is ussually high when the helicopter is brand new.
Chapter 12, Tail Assembly Bags 7.3, 7.4, 7.5, 7.6, 7.7, 7.8 Tail Side Plate Assembly Socket Head Cap Screw M2.5x6mm (HC018-S) Bell Crank Lever Assembly Flanged Bearing 2.5x 6x2.5mm (HC400-S) Bell Crank Support (H0229-S) Tail Pin (H0264-S) Spacer Arm 2.5x 4x6.3mm (H0253-S) Socket Head Cap Screw M2.5x8mm (HC020-S) Bell Crank Lever (H0234-S) Uniball M3x 4 H5.5 (H0279-S) Tail Side Plate (H0297-S) Tail Case Spacer (H0216-S) Socket Head Cap Screw M2.5x6mm (HC018-S) Flanged Bearing 2.5x 6x2.
Chapter 13, Boom Assembly Bags 7.9, 7.10, 7.11 Tail Boom Assembly A Yellow Tail Boom (H0962-S) Orange Tail Boom (H0964-S) B C DETAIL A Double Sided Tape [HA022] Locking Element Tail Assembly (H0249-S) DETAIL C DETAIL B Block Nylon Screws (H0296-S) Install H0394-S On The Boom Before mounting H0394 on the boom, we recommend to first tighten the M2.5 screw into the hole to open up the threads a bit. This will allow for easier installation.
Chapter 13, Installation of the Boom Bag 7.12 Installation Of The Boom [H0287] - Insert the boom in place helping enlarging the frame ( Fig 1,2 ). - Push the boom forward until the nylon bolts bottom out against the end of the slot on the boom. - Tighten the nylon bolts and only after tighten the two M3x10mm screws. - For additional safety, install the boom bolt safety lock (Fig 1). Socket Head Cap Screws M2.5x6mm (HC018-S) Boom Bolt Safety lock (H0287-S) Nylon Screw M8x14mm (HC164-S) Washer 3.1x 12x1.
Chapter 14, Battery Bag 8 Batteries * Follow the figure for assembly the battery. You can see 6S solution (fig 1,2,3,4 ) and 12 S solution ( fig 5,6,7,8 ). * With 12S configuration, it is recommended to orient down the wires in the front battery (Fig 7). * Before permanently mounting the batteries onto the battery tray, check the ideal position for the best center of gravity.
Chapter 15, Canopy & Serial Number Bag 9 CANOPY - The canopy touches the frames on the Goblin, this is normal and expected as it is part of the design. To avoid canopy damage due to high frequency vibration, it is necessary to attach the adhesive foam tape HA006 to the canopy. [Bag 9] (Fig 2). - Install the canopy grommets [Bag 9] as shown in Figure 2. - Assembly the Edge Protection with a litle super glue. [HA112] Figure.
Chapter 16, In Flight / Maintenance Bag 10 OPERATIONS BEFORE FLIGHT *Set up the remote control and the flybarless system with utmost care. *It is advisable to test the correct settings of the remote and flybarless system without main blades or tail blades fitted. *Check that all wiring is isolated from the carbon/aluminum parts. It is good practice to protect them at the points where they are at most risk. *Be sure of the gear ratio, verifying carefully the motor pulley in use.
Chapter 17 , Spare Parts Finishing Washer M3 [H0007-S] Spacer Ø7 X Ø9 X 0,5 [H0062-S] Uniball Goblin M3Ø5H18 [H0063-S] Uniball Goblin M2Ø5H3.5 [H0064-S] Uniball Goblin M3Ø5H3.5 [H0065-S] - 5 x Uniball M3. - 10 x Finishing Washer M3. - 4 x Spacer Ø7xØ9x0,5mm. - 2 x Uniball M3Ø5H18. - 5 x Uniball M2. - 5 x Uniball Spacer. - 5 x Head Cap Screw M2x8. - 5 x Head Cap Screw M2x6. Plastic Ball Linkages [H0066-S] Carbon Servo Spacer [H0075-S] Washer 3,1x [H0078-S] Blade Grip [H0202-S] 12x1.
Chapter 17 , Spare Parts Tail Spindle [H0220-S] Main Shaft [H0222-S] Spacer Main Shaft [H0223-S] - 2 x Canopy Positioner. - 1 x Tail Spindle. - 2 x Head Cap Screw M3x6. - 1 x Main Shaft. - 2 x Metrix Hex Nylon Nut M3H4. - 1 x Socket Head Cap Shoulder M3x20mm. - 1 x Socket Head Cap Shoulder M3x22mm. - 1 x Spacer Main Shaft. - 4 x Washer 10x 16x0.1mm.
Chapter 17 , Spare Parts One Way Pulley [H0295-S] Block Nylon Screws [H0296-S] Tail Side Plate [H0297-S] 28T Front Tail Pulley [H0304-S] - 1 x One Way Pulley. - 1 x One Way Bearing 10x 14x12. - 2 x Bearing 10x 15x4mm. - 2 x Washer 10x 14x0.1mm. - 1 x Block Nylon Screws. - 1 x Flat Head Cap Screw M3x8. - 2 x Nylon Screws M8x14. - 1 x Tail Side Plate. - 1 x Front Tail Pulley. - 1 x Socket Head Cap Screws Shoudered M2.5x19mm.
Chapter 17 , Spare Parts Tail Belt Tensioner use for G500/G570 [H0946-S] - 1 x Ilder Tensioner. - 1 x Column Tensioner. - 1 x Ilder Support. - 1 x Spring. - 2 x Flanged Bearing 3x 7x3mm. - 2 x Flanged Bearing 5x 9x3mm. - 1 x Washer 3.2x 6x0.5mm. - 1 x Head Cap Screw M3x12mm. - 1 x Head Cap Shoulder M2.5x25mm. Main Frame [H0955-S] Tail Fin [H0956-S] - 1 x Main Frame. - 1 x Tail Fin. - 1 x Sticker. Yellow Tail Boom [H0962-S] - 1 x Yellow Tail Boom. - 2 x Nylon Screw M8x14mm.
Chapter 17, Spare Parts [HC002-S] [HC004-S] [HC005-S] [HC008-S] [HC014-S] - 5 x Socket Head Cap Screws M2x5mm. - 5 x Socket Head Cap Screws M2x6mm. - 5 x Button Head Cap Screws M2x5mm. - 5 x Socket Head Cap Screws M2x8mm. - 5 x Socket Head Cap Screws M2x12mm. [HC018-S] [HC020-S] [HC022-S] [HC026-S] [HC028-S] - 5 x Socket Head Cap Screws M2.5x6mm. - 5 x Socket Head Cap Screws M2.5x8mm. - 5 x Socket Head Cap Screws M2.5x10mm. - 5 x Socket Head Cap Screws M2.5x12mm.
Chapter 17, Spare Parts [HC316-S] [HC330-S] [HC346-S] [HC349-S] - 2 x Springs de 3 / df 0.53 / LL35. - 2 x Springs de 5 / df 0.3 / LL6. - 4 x Damper Orings HC330. - 2 x Damper Orings HC334. - 1 x Motor Belt 240-3GT-09. - 1 x Tail Belt 1692-HTD-6mm. [HC351-S] [HC400-S] [HC403-S] [HC412-S] - 5 x Flat Head Cap Screws M4x6mm. 2.5x 6x2.5mm. [HC417-S] [HC416-S] 7x - 2 x Flanged Bearings 11x2.5mm. - 2 x Bearings 10x 19x5mm. - 4 x Bearings 4x 9x2.5mm. [HC419-S] 8x 14x4mm.
UPGRADES and ACCESSORIES Tail Pulley 21T [H0305-S] Quick Release Canopy [H0321-S] You can use this tail pulley for improve the tail authority with low Headspeed (< 2400 rpm). Aluminum Servo Support [H0397-S] Alluminum servos support for the best precision of cyclic pith control. - 1 x Tail Pulley. - 3 x Socket Head Cap Screws M2x12mm. - 1 x Set Screws M3x8mm. - 1 x Quick release canopy ( SET ). - 2 x Aluminum Servo Support. - 6 x Socket Head Cap Screws M2.5x8mm.