INTRODUCTION Please read this user manual carefully, it contains instructions for the correct assembly of the model. Please refer to the web site www.goblin-helicopter.com for updates and other important information. VERY IMPORTANT You will find your serial number on the RED plate of the transmission module and on the product card included with your kit. Please take a moment to register your kit online via our web site at: http://www.goblin-helicopter.
INTRODUCTION GOBLIN RAW 580 TECHNICAL SPECIFICATIONS 322mm Typical Motor : 4025 series, 6S 1000-1200 Kv, 12S 500-600 Kv. (max 54 mm diameter, max 64 mm height). Typical Speed Controller: 6S 120-140 A, 12S 100-130A. KIT Includes: • 22T Motor pulley ( Other pulley available ) • 1 battery trays with straps. Battery compartment: 6S 5000/5800 mAh, 12S 2600/3200 mAh, Suggested weight from 850gr to 1050gr. 188mm 1228mm • 580mm Main blades. • 95mm Tail blades.
IMPORTANT NOTES IMPORTANT NOTES *This radio controlled helicopter is not a toy. *This radio controlled helicopter can be very dangerous. *This radio controlled helicopter is a technically complex device which has to be built and handled very carefully. *This radio controlled helicopter must be built following these instructions. This manual provides the necessary information to correctly assemble the model. It is necessary to carefully follow all the instructions.
NOTE FOR ASSEMBLY ADDITIONAL COMPONENTS REQUIRED TOOLS, LUBRICANTS, ADHESIVES *Electric Motor *Generic pliers. *Hexagonal driver, size 1.5, 2, 2.5, 3mm. *4/5mm T-Wrench. *5.5mm Socket wrench (for M3 nuts). *8mm Hex fork wrench (for M5 nuts). *Speed controller *Batteries: 6S 5000/5800 mAh, 12S 2600/3200 mAh. INSIDE THE MAIN BOX THERE ARE: CARD MANUAL *Medium threadlocker (SAB p/n HA116-S). *Strong retaining compound (SAB p/n HA115-S). *Spray lubricant (eg. Try-Flow Oil). *Synthetic grease (eg.
CARBON ROD ASSEMBLY Box 2, Bag for page 5 Carbon Rod (HC586-S) Threaded Rod M2.5x40mm (HC242-S) 18mm 2.5x 4x570mm Brass Tube 5x 4.1x40mm (H0769-S) NOTE: Glue the tube on the carbon rod after setting up the tail servo, in order to define the correct gluing position. Aluminum Bushing 18mm Aluminum Bushing Approx 606mm Page 5 Threaded Rod M2.
TRANSMISSION GROUP ASSEMBLY Box 1, Bag for page 6 TRANSMISSION GROUP ASSEMBLY AND VERIFIED The unit is ready to use Check page 39 for more information. Front Servo Mount 35mm Swashplate Guide (H1261-S) Socket Head Cap Screw M3x8mm (HC050-S) Socket Head Cap Screw M2.5x8mm (HC020-S) Finishing Washer M2.5 (H0255-S) Rear Servo Mount 35mm (H1262-S) Rear Servo Mount Support (H1206-S) Free Wheel Clutche grease HA075 Bushing (H0110-S) Main Pulley Z50 (H1213-S) NOTE DO NOT over torque the screw.
SWASHPLATE SERVOS ASSEMBLY Box 1, Bag for page 7 SERVO ASSEMBLY The linkage ball must be positioned 18 mm out on the servo arm. The recommended servo arm to use is: SAB p/n [HA050/HA051]. Socket head cap screw M2.5x8mm (HC020-S) Ensure the alignment of the servo arms (and sub trim set) before installation of the servos in the model. Proceed with installation following the instructions below. You can use the G10 servo tool to align the front servo arms with the theoretical horizontal line.
FRAME GROUP ASSEMBLY Box 2, Bag for page 8 CARBON FRAME The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. It is very important to do this along the red lines. LEFT UPPER FRAME ASSEMBLY Main Frame (H1409-S) RIGHT UPPER FRAME ASSEMBLY Block Nut M3 (H1386-S) Main Frame (H1409-S) Flat Head Cap Screw M2.5x6mm (HC128-S) Flat Head Cap Screw M2.
FRAME GROUP ASSEMBLY Box 2, Bag for page 9 Socket Head Cap Screw M2.5x8mm (HC020-S) Finishing Washer M2.5 (H0255-S) TRANSMISSION ASSEMBLY Shim 2,5x 4x0,3mm (HC172-S) RIGHT UPPER MAIN FRAME ASSEMBLY Don't install this screw at this time. LEFT UPPER MAIN FRAME ASSEMBLY Page 9 Finishing Washer M2.5 (H0255-S) Socket Head Cap Screw M2.
HEAD ASSEMBLY Box 1, Bag for page 10 UNIBALL RADIUS ARM ASSEMBLY Spacer Arm 2.5x 4x6.3mm ...x2 RADIUS ARM ASSEMBLY ...x2 LINKAGE ROD ASSEMBLY ...X2 Plastic Ball Link (H0066-S) Flanged Bearing 2.5x 6x2.5mm (HC400-S) Radius Arm (H0204BM-S) Flanged Bearing 2.5x 6x2.5mm (HC400-S) Linkage Rod M2.5x33mm (H0237-S) Plastic Ball Link (H0066-S) Uniball Radius Arm (H0205-S) Approx 62-63mm Spacer Arm 3x 5x2.7mm Flanged Bearing 2.5x 6x2.5mm (HC400-S) Flanged Bearing 2.5x 6x2.
HEAD ASSEMBLY Box 1, Bag for page 11 NOTE: Washer 2.5x 4x0.3mm (HC172-S) eg: Microlube GL261 Shim 8x 14x0.2mm [HC228-S] [Bag11-4]. After approximately 40/50 flights, please check preload, you can add one 0.2mm shim (HC228) on each side if preload has changed. However, we suggest to replace the o-rings after about 100 flights. Socket Head Cap Screw M2.5x15mm (HC028-S) Washer 11x (HC594-S) Small ID 13.8x0.5 Blade Grip (H1368-S) Socket Head Cap Screw M2.
ASSEMBLING OF THE MODULES Box 1, Bag for page 12 SWASHPLATE ASSEMBLY Socket Head Cap Screw M2.5x12mm (HC026-S) Uniball M3 (H0065-S) Metric Hex Nylon Nut M4 (HC212-S) Socket Head Cap Screw M2.
ASSEMBLING OF THE MODULES Box 1, Bag for page 13 LINKAGE ROD B ASSEMBLY ... X3 Approx 45mm Plastic ball link (H0066-S) Initial length for the rods from the servos to the swash plate. LINKAGE ROD B ASSEMBLY Page 13 35mm Set Screw M2.
TENSIONER ASSEMBLY Box 1, Bag for page 14 Socket Head Cap Shoulder Screws M3x18mm (HC079-S) NOTE: Lip Facing Down Base Tail Belt Tensioner (H1278-S) TAIL BELT IDLER ASSEMBLY (H1066-S) TAIL BELT IDLER ASSEMBLY (H1066-S) Shim 3x 4.75x0.5 (H1066-S) Socket Head Cap Shoulder Screw M3x18mm (HC079-S) Base Tail Belt idler Mount (H1341-S) 3 Socket Head Cap Screw M3x22mm (HC086-S) Tensioner Column (H1278-S) Tensioner Spring (H1278-S)[HC590] 2 NOTE: Position without Spring pre-load.
TENSIONER ASSEMBLY Socket Head Cap Screw M3x8mm. (HC050-S) 4.9mm 3.9mm Box 1, Bag for page 15 Socket Head Cap Screw M3x12mm (HC062-S) NOTE: The idler that is slightly raised goes towards the tensioned idler. Washer 3.2x 6x0.5 (HC180-S) Finishing Washer M3 (H0007-S) TENSIONER ASSEMBLY Socket Head Cap Screw M3x8mm.
LOWER SIDE FRAME INSTALLATION Canopy Foam, Bag for page 16 LOWER SIDE FRAME ASSEMBLY LOWER RIGHT MAIN FRAME ASSEMBLY LOWER LEFT MAIN FRAME ASSEMBLY LEFT SIDE STICKER RIGHT SIDE STICKER Double Side Tape (HA081-S) Lower Main Frame (H1410-S) Double Side Tape (HA081-S) Spacer (H1340-S) Spacer (H1340-S) Lower Main Frame (H1410-S) Page 16
LOWER SIDE FRAME INSTALLATION Box 1, Bag for page 17 Socket Head Cap Screw M3x14mm (HC064-S) Finishing Washer M3 (H0007-S) LEFT LOW MAIN FRAME ASSEMBLY RIGHT LOW MAIN FRAME ASSEMBLY Finishing Washer M3 (H0007-S) Socket Head Cap Screw M3x14mm (HC064-S) Page 17
LANDING GEAR INSTALLATION Box 2, Bag for page 18 Front Canopy Block (H1439-S) Landing Gear Plug Tapping Head Cap Screw M3x10mm (HC136-S) Alu Landing Gear Support Mount Assembly Plastic Landing Gear Support (H1407-WS) Landing Gear Rod (H1242-S) Socket Head Cap Screw M2.
LANDING GEAR INSTALLATION Box 2, Bag for page 19 Finishing Washer M3 (H0007-S) NOTE: Tighten the set screws at the end of the landing gear assembly step. You can then check how flat the model is sitting.
INSTALLATION OF THE MOTOR It is important to choose the right reduction ratio to maximize efficiency based on your required flight performance. It is recommended to use wiring and connectors appropriate for the currents generated in a helicopter of this class. If you are using a head speed calculator which requires a main gear and pinion tooth count, use 207 teeth for the main gear (this takes into account the two stage reduction) and the tooth count of your pulley as the pinion count.
INSTALLATION OF THE MOTOR Box 1, Bag for page 21 Set Screw M4x6mm (HC153-S) (on the flat slot of the motor shaft) NOTE Max height of the motor shaft: 32mm Min height of the motor shaft: 26mm Flat Head Cap Screw M3x8mm (HC134-S) Set Screw M4x4mm (HC152-S) CF ESC Mount (H1228-S) Motor Pulley 22T (H0015-22-S) 26-32mm Flat Head Cap Screw M3x5mm (HC132-S) Plastic ESC Support (H1228-S) NOTE With 18, 19 and 20T motor pulleys; use the internal holes.
INSTALLATION OF THE MOTOR Box 1, Bag for page 22 NOTE You can use a 4-5mm shaft as a lever to set proper motor belt tension. Socket Head Cap Screw M2.5x8mm (HC020-S) Finishing Washer M2.5 (H0255-S) Motor Belt 261mm (HC588-S) Finishing Washer M2.5 (H0255-S) Socket Head Cap Screw M2.5x8mm (HC020-S) NOTE 1mm *Fit the motor assembly into position. *Move it to the minimum centre distance. *First put the belt on the motor pinion. *Then put the belt around the big pulley.
INSTALLATION OF THE MOTOR/ESC Box 1, Bag for page 23 Socket Head Cap Screw M2.5x10mm (HC022-S) Metric Hex Nylon Nut M2.
TAIL GROUP ASSEMBLY Box 2, Bag for page 24 NOTE: It is a normal for the tail to feel a bit tight after initial assembly as the tail spindle preload is usually high when the helicopter is brand new. The preload will loosen up after 2-5 flights allowing the system to become smooth. Tail Shaft (H1113-S) Oring (HC598-S) Spindle Shaft (H0220-S) Spacer 4x 6.9x0.5mm Tail Blade Grip (HC594-S) (H1233-S) Assembled with bearing eg: Microlube GL261 Note: Larger ID Shim 4.
TAIL GROUP ASSEMBLY Box 2, Bag for page 25 Socket Head Cap Screw M3x6mm (HC044-S) Socket Head Cap Screw M2.5x8mm (HC020-S) Belt HTD 3M 1722 - 6mm (HC592-S) Tail Case Group (H1306-S) ASSEMBLED WITH BEARING Flanged Bearing 5x 13x4mm (HC412-S) Nylon Nut M3 (HC206-S) Bell Crank Base (H1314-S) Tail Case Group (H1306-S) NOTE Lip Facing Down Tail Fin (H1196-S) Tail Pulley (H1312-23-S) The set screw must align with the hole in the tail shaft Page 25 Uniball M3 (H0065-S) Washer 3.1x 6x0.
TAIL BOOM ASSEMBLY Box 2, Bag for page 26 [H1310] TUBE Tail Boom (H1416-S) Approx 400mm Carbon Rod Support (H1310-S) Socket Head Cap Screw M2.
TAIL BOOM ASSEMBLY Box 2, Bag for page 27 Rubber Ring 60 Shore (H1372-S) BOOM CLAMP ASSEMBLY NOTE: Do not tighten the M3x12 at this moment. NOTE: This tool helps keep the tensioner out of the way for easy belt installation.
TAIL BOOM ASSEMBLY Box 2, Bag for page 28 TAIL BOOM ASSEMBLY To fit the tail belt, loosen the tail boom by loosening the 2 M3 screws (Fig.1). *Install the belt onto the front tail pulley, checking the direction of rotation. *Rotate the tail drive several times by hand. *Tension the tail belt by using the tool kit to slide the boom backwards. Then slowly tighten the two red screws. How to use the tail belt tension tool: 1. Push the plastic pad into its seat by unscrewing the orange M4x10 screw. 2.
TAIL BOOM ASSEMBLY Box 2, Bag for page 29 Before installing the plastic link on the threaded rod, be sure that you have waited at least 12 hours for the glue to fully cure. Plastic Ball Link (H0066-S) NOTE: Before installing the plastic link onto the ball, be sure the tail push rod moves smoothly. You can open up H1310-S if you need to. Plastic Ball Link (H0066-S) Approx 633mm NOTE: The carbon rod is slightly bent, generating a little preload against the carbon rod support.
BATTERY GUIDE ASSEMBLY BATTERY GUIDE ASSEMBLY Flat Head Cap Screw M2.5x8mm (HC125-S) Socket Head Cap Screw M2.5x8mm (HC020-S) In case of any lateral play on the tray, you can install 2 washers (HC172-S) on the battery tray guide screws (just the 2 in the middle). You can find the 2 washer 2.5x 4x0.3 in backup bag. Box 2, Bag for page 30 CF Xcross (H1247-S) Finishing Washer M2.5 (H0255-S) Flat Head Cap Screw M2.
INSTALLATION FBL/RX Box 1, Bag for page 31 FBL/RX PLATE ASSEMBLY DAMPENERS OPTION NOTE: 2mm thick tape for the gyro is recommended. FBL POSITION Note: Tighten carefully. Overnightening can damage the dampeners. Front FBL Position Rear FBL Position Flat Head Cap Screws M3x5mm (HC132-S) CF FBL Mount (H1237-S) Note: Tighten by hand. Overnightening can damage the dampeners.
INSTALLATION FBL/RX FRONT FBL POSITION Socket Head Cap Screw M2.5x8mm (HC020-S) REAR FBL POSITION Socket Head Cap Screw M2.5x8mm (HC020-S) CANOPY BASE RIGHT SIDE ASSEMBLY Nylon Nut M2.5 (HC200-S) FBL/RX PLATE ASSEMBLY Box 1, Bag for page 32 CANOPY BASE RIGHT SIDE ASSEMBLY FBL/RX PLATE ASSEMBLY CANOPY BASE LEFT SIDE ASSEMBLY Socket Head Cap Screw M2.5x8mm (HC020-S) Socket Head Cap Screw M2.
INSTALLATION FBL/RX Box 2, Bag for page 33 In bag 33-2, you can find a “3D Printed” antenna support. Use it as desired with your RX system. Antenna Support [H1134] Double Side-Tape (HA035-S) Button Head Cap Screw Special M2.5x6mm (HC019-S) Wire Support (H1107-S) Finishing Washer M2.5 (H0255-S) Page 33 Socket Head Cap Screws M2.5x10mm (HC022-S) NOTE: You can wait to tighten this screw after running all of your wires on the wire support.
INSTALLATION FBL/RX ESC Wire Servo Wire Box 2, Bag for page 34 Servo Wire Zip-tie Zip Tie If you use a 2s battery to power your RX, you can use H1131 as a battery mount.
INSTALLATION BATTERIES Box 2, Bag for page 35 Before permanently mounting the batteries onto the battery tray, check the ideal position for the best center of gravity. 6S BATTERY IMPORTANT Before flying, make sure that the locking pin is back in its resting position, blocking the battery tray in the correct position. BATTERIES NOTE: With the eccentric bushing you can adjust the tray play. Use the included double side tape to secure the batteries to the tray. Use the Velcro Strap [HA041-S].
INSTALLATION BATTERY Box 1, Bag for page 36 CANOPY *Install Canopy grommets (Figure.1) and the two quick release knobs (Figure.2) *Fit the canopy in the red arrow zone, and insert the knobs. *Confirm the canopy is secure prior to each flight. 580 RAW Canopy (H1438-S) Canopy Grommet (HA021-S) Canopy Knobs (H0321-S) NOTE: Put a very small drop of CA glue on the grommet and then insert the quick release canopy mount. This way when you remove the canopy, the mounts can not come off.
IN FLIGHT Box 1, Bag for page 37 OPERATIONS BEFORE FLIGHT *Set up the remote control and the flybarless system with utmost care. *It is advisable to test the correct settings of the remote and flybarless system without main blades or tail blades fitted. *Check that all wiring is isolated from the carbon/aluminum parts. It is good practice to protect them at the points where they are at most risk.
MAINTENANCE MAINTENANCE Take a look at the red parts. Check them frequently. All other parts are not particularly subject to wear. The lifespan of these components varies according to the type of flying. On average it is recommended to check these parts every 20 flights. In some instances, based on wear, these parts should be replaced every 100 flights. Periodically lubricate the tail slider movement and its linkages as well as the swash plate movement and its linkages.
TRANSMISSION MODULE MAIN SHAFT REPLACEMENT TRANMISSION MODULE The transmission module is supplied assembled and verified, ready to be used. Explode and Spare Parts NOTE: For replacing the main shaft: Use SAB HA076 Grease inside the module. Before to open the transmission module, use heat to neutralize the loctite.
CHECK LIST 1 Check the dampening on the main and tail rotor to be the same as always. 2 Tighten the main blades before flight. 3 Check main hub screws(M4 and 2 M2.5) Ensure they are tight. 5 Check Tail & Motor belt tension. The tension has to be tight. 6 Check the 4 M3 Tail group screws. Ensure they are tight. 7 Check the Main Linkages & Servo Linkages 9 Check for vertical play of the main shaft. Check if the FBL-RX connectors are OK 10 (hot glue is recommended).
SPARE PARTS Finishing Washer M3 [H0007-S] Motor Pulley 19T - 26T [H0015-19-S to H0015-26-S] Spacer [H0062-S] Uniball M2 5H6 [H0064-S] - 5 x Uniballs M2. - 5 x Uniball Spacers. - 5 x Head Cap Screws M2x8. - 5 x Head Cap Screws M2x6. Uniball M3x4 5H3 [H0065-S] Plastic Ball Link [H0066-S] - 5 x Uniballs M3x4 5H3.5. Radius Plastic Arm [H0205-S] - 10 x Plastic Ball Link. Main Spindle [H0213-S] - 1 x Motor Pulley. - 2 x Set Screw M4x4mm.
SPARE PARTS Swashplate [H1204-S] - 7 x Uniball M3. - 1 x Reference Pin. - 1 x Swashplate Assembly. Serial Number [H1212-S] - 1 x Serial Number. - 1 x Flat Screw M2.5x5mm. Battery Tray Guide [H1219-S] Rear Servo Support [H1206-S] Main Gear [H1208-S] - 1 x Rear Servo Support. - 2 x Socket Screws M3x8mm. Main Pulley [H1213-S] - 1 x Main Gear. - 1 x Bushing. - 1 x Shoulder Screw M4x30. - 1 x Spacer 10x 16x1mm. - 2 x - Shim 10x 16x0.2mm. - 1 x Pinion.
SPARE PARTS Base Tail Belt Tensioner [H1278-S] Main Shaft [H1299-S] Front Boom Block [H1304-S] Tail Case Group [H1306-S] - 1 x Bushing. - 1 x Base Tail Belt Tensioner. - 1 x Tensioner Column. - 1 x Tensioner Spring. - 1 x Shoulder Screw M3x22. - 2 x Flanged Bearing 3x 7x3. Carbon Rod Support [H1310-S] - 1 x Main Shaft. - 1 x Shoulder Screw M4x30. - 1 x Bushing. - 2 x Shim 10x 16x0.2mm. Tail Pulley 23T [H1312-23-S] Tail Shaft [H1313-S] - 1 x Front Boom Block. - 2 x Socket Screws M3x10.
SPARE PARTS LOWER Main Frame [H1410-S] TUBE Boom [H1416-S] 580 RAW Canopy [H1438-S] Canopy Front Block [H1439-S] - 1 x Lower Main Frame. Canopy Base Support [H1440-S] [HA016-S] - 1 x Tube Boom. [HA021-S] - 1 x 580 Raw Canopy. - 2 x Grommet. [HA035-S] - 1 x Canopy Front Block. - 4 x Tapping Screw M3x10mm. [HA043-S] - 1 x Wrench Nut M8. [HA075-S] - 2 x Grommet. [HA076-S] - 2 x Double side tape 30x100x1mm. [HA092-S] - 2 x Canopy Base Support. - 2 x Washer 3x 7x1mm.
SPARE PARTS [HC079-S] [HC086-S] - 2 x Socket Shoulder Screws M3x18mm. - 2 x Nylon Nut M3. [HC132-S] - 8 x Socket Head Cap - 8 x Socket Head Cap Screws M3x22mm. Screws M4x10mm. [HC134-S] [HC135-S] - 8 x Socket Head Cap - 8 x Socket Shoulder Screws M4x22mm. Screws M4x24. [HC140-S] [HC136-S] - 8 x Flat Head Cap Screws M3x5mm. [HC153-S] - 8 x Flat Head Cap Screws M3x8mm. [HC154-S] - 8 x Tapping Head Cap Screws M3x10mm. - 8 x Set Screws M2.5x18. - 8 x Set Screws M3x6.
SPARE PARTS [HC573-S] - 4 x Rubber Pin. [HC592-S] [HC582-S] [HC587-S] - 8 x Head Cap Screw Special M4x8mm. - 1 x Alu Bushing. - 1 x Head Cap Shoulder M4x30. - 2 x Pin 3x6mm. - 1 x Ball Bearing Ø10xØ24x7mm. - 1 x Ball Bearing 2RSØ10xØ22x6. - 1 x Bushing. - 1 x Motor Belt GT3-261-13 mm. - 1 x Ball Bearing 10 x 22 x 6 mm. - 1 x Ball Bearing Ø6xØ13x5mm. - 1 x Shim Ø6xØ9x0.2mm. [HC598-S] [HC594-S] - 1 x Tail Belt 1722mm. - 2 x Spacer Ø7xØ9x0,5mm. - 2 x Grip Link Bushing. - 2 x Spacer Ø4xØ6,9x0,5mm.
