Goblin Thunder Sport Release 1.0 - September 2017 WORLD DISTRIBUTION www.goblin-helicopter.com For sales inquiries, please email: sales@goblin-helicopter.com For info inquiries, please email: support@goblin-helicopter.com Attention: If you are a consumer and have questions or need of assistance, please contact in a first time the Goblin retailer where you made the purchase EUROPEAN DISTRIBUTION www.sabitaly.it For sales inquiries, please email: sales@sabitaly.
Chapter 1, Serial Number Please read this user manual carefully, it contains instructions for the correct assembly of the model. Please refer to the web site www.goblin-helicopter.com for updates and other important information. VERY IMPORTANT In the Manual bag you will find a product card your with serial number. Please take a moment to register your kit online via our web site at: http: //www.goblin-helicopter.com It is extremely important that you take a moment to register your helicopter with us.
Chapter 2, Important Notes IMPORTANT NOTES *This radio controlled helicopter is not a toy. *This radio controlled helicopter can be very dangerous. *This radio controlled helicopter is a technically complex device which has to be built and handled very carefully. *This radio controlled helicopter must be built following these instructions. This manual provides the necessary information to correctly assemble the model. It is necessary to carefully follow all the instructions.
Chapter 3, Components and Box ADDITIONAL COMPONENTS REQUIRED TOOLS, LUBRICANTS, ADHESIVES *690-710mm Main Blade. *105-115mm Tail Blade. *Generic pliers *Hexagonal driver, size 1.5, 2, 2.5, 3, 4, 5mm *4mm T-Wrench *5.5mm Socket wrench (for M3 nuts) *8mm Hex fork wrench (for M5 nuts) *Electric Motor: 12S – 480/600Kv Maximum diameter 64mm, Maximum height 64mm, Pinion shaft diameter 6/8mm *Medium threadlocker (eg. Loctite 243) *Strong retaining compound (eg. Loctite 648) *Spray lubricant (eg.
Chapter 4, Carbon Frame The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. Very important in red line zone.
Chapter 4, Carbon Frame BAG 1.1, BAG 1.2 Battery Tray Assembly Socket Head Cap Screw M2.5x8mm (HC020-S) Stop Battery Plate (H0150-S) Battery Tray (H0002-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Frame Spacer (H0003-S) Frame Spacer (H0003-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Frame Spacer (H0003-S) ESC Support (H0153-S) Note Flat Head Cap Screw M2.5x5mm (HC128-S) Flat Head Cap Screw M2.
Chapter 4, Carbon Frame BAG 1.2, BAG 1.3 Left Main Frame Assembly Right Main Frame Assembly Main Frame (H0931-S) Socket Head Cap Screw M3x8mm (HC050-S) Finishing Washer M3 (H0007-S) Finishing Washer M3 (H0007-S) Cable Pass (HA010-S) Socket Head Cap Screw M3x8mm (HC050-S) Socket Head Cap Screw M3x8mm (HC050-S) Finishing Washer M3 (H0007-S) Note Use Loctice in all Screw Plastic Landing Gear Assembly PlasticLanding Gear F3C (H0449-S) Note: You can use Super Glue to lock the nuts in correct position.
Chapter 4, Carbon Frame BAG 1.
Chapter 5, Transmission Assembly Page 8
Chapter 5, Transmission Assembly BAG 2 Flat Head Cap Screw M2.
Chapter 5, Transmission Assembly BAG 3 60T Pulley Assembly (H0171-S) Note: When you tighten the collar (H0121-S) on the main shaft, ensure there is no axial play. Push down the main shaft while pulling up the locking collar. Tighten the screw M4x22 at this time. It is very important to lubricate these two elements with a lubricant ( Dry Fluids Gear or similar).
Chapter 5, Transmission Assembly BAG 4 Tail Belt Idler Assembly (H0174-S) Flanged Bearing 3x 7x3mm (HC402-S) Tail Belt Idler [H0069] Main Structure Assembly Belt Tensioner Arm Assembly (H0174-S) Button Head Cap Screw M3x4mm (HC038-S) Belt Tensioner Arm Flanged Bearing 5x 9x3mm (HC410-S) Spring de 8 / df0.5 / LL8 [HC312] (HC315-S) Belt Tensioner Arm Assembly Washer 3.2x 6x0.5mm (HC180-S) Belt Tensioner Support (H0174-S) Washer 3x (HC176-S) 4x0.
Chapter 5, Transmission Assembly BAG 5 Socket Head Cap Screw M3x8mm (HC050-S) Flanged Bearing 6x 13x5mm (HC414-S) Bearing support (H0143-S) Install H00142 after mounting the motor. The motor shaft requires a centered pulley. H0142 can not be used with an 8mm motor shaft. 21T Pulley (H0175-21-S) Install motor pulley after installing H0142. (See page 17 for optional pulley selection).
Chapter 6,Head BAG 6 Uniball Arm Assembly ... x2 Flanged Bearing 2.5x 6x2.5mm (HC400-S) Radius Arm Assembly Flanged Bearing 3x 7x3mm (HC402-S) ... x2 Center Hub Assembly Radius Arm (H0132BM-S) eg: Microlube GL261 Spindle (H0079-S) Uniball Radius Arm [H0205] Spacer Arm 2.5x 4x6.3mm [H0253] Spacer Arm 3x 5x2.
Chapter 7, Assembling The Modules BAG 7 Swashplate Assemly (H0422BM-S) Socket Head Cap Screw M3x12mm (HC062-S) Uniball (H0063-S) Metric Hex Nylon Nut M4 (HC212-S) Uniball M3 (H0065-S) Head HPS Assembly Socket Head Cap Screw M3x10mm (HC056-S) Uniball M3 (H0065-S) Socket Head Cap Screw M3x12mm (HC062-S) Socket Head Cap Shoudered M4x24mm (HC111-S) [HC062-S] [HC212-S] Note: [HC062-S] [HC111-S] Use Loctice in all Screw Swashplate Assemly (H0422BM-S) eg: Microlube GL261 Central Group Assembly Socke
Chapter 8, Installation Of Swashplate Servos BAG 8 INSTALLATION OF SWASHPLATE SERVOS The linkage ball must be positioned between 17-19 mm out on the servo arm (Figure 1), recommended servo arm SAB p/n [HA050/HA051]. The 120° placement of the servos inside Goblin means the arms are difficult to access. For this reason it is advisable to ensure alignment of the servo arms (and sub trim set) before installation of the servos in the model. Proceed with installation following the instructions below.
Chapter 8, Installation Of Swashplate Servos BAG 8 The wire for the front servo must be positioned here Head HPS Version Preliminary Setup Adjust the linkage as shown. The linkage Rod A has thead right/left. Turning, you can change the tracking without disconnecting the plastic ball link. Linkage Rod A Assembly ... x2 Linkade Rod A Aseembly 65mm Approx 76.
Chapter 9, Installation Of The Motor TRANSMISSION SETUP It is important to choose the right reduction ratio to maximize efficiency based on your required flight performance. The Goblin has many possible reduction ratios at your disposal. It is possible to optimize any motor and battery combination. It is recommended to use wiring and connectors appropriate for the currents generated in a helicopter of this class.
Chapter 9, Installation Of The Motor MOTOR BELT TENSION *Assemble the motor and pinion to its mounting plate. *Fit the motor assembly into position. *Compress the springs by pushing the motor toward the main shaft. *At maximum compression, temporarily tighten one of the slide screws. *With the minimum centre distance it is easy to install the belt. First put the belt on the motor pinion. *Then put the belt around the big pulley. *Rotate the motor several times by hand.
Chapter 10, Installation Of The ESC, FBL and RX DE-BURR THE SIDE FRAMES We recommend de-burring the edges of the carbon parts in areas where electrical wires run. ESC INSTALLATION The speed controller (ESC) is installed in the front of the helicopter. Figure 1: Show the ESC support. You can use hole or slot in according with your ESC. Figure 2: Show the installation of the ESC. Figure 3: You can see the wiring for connecting the ESC to the central unit.
Chapter 11, Installation Of Flybarless Unit and RX BAG 9 FLYBARLESS CONTROL UNIT AND RX INSTALLATION Figures 1 shows an example of installation of the flybarless control unit. You can use short spacer H0727 ( Figure 2 ). You can use long spacer H0043 ( Figure 3 ). This is typical if you want to put RX satellite under the control unit. Socket Head Cap Screw M3x6mm (HC044-S) Support Flybarless (H0077-S) Spacer Support Flybarless (H0727-S) If you want to assembly RX under FBL support.
Chapter 12, Tail System Bag 10 Tail Rotor Hub Assembly Tail Pitch Slider Assembly Tail Pitch Slider 01 [H0055BM] Flanged Bearing 8x 12x3.5mm (HC418-S) eg: Microlube GL261 Spindle Shaft (H0329-S) Oring (HC335-S) Spacer 8.1x 9.2x3.
Chapter 12, Tail BAG 11, BAG 12 Bell Crank Lever Assembly Tail Side Plate Assembly Bell Crank Base (H0058BM-S) Tail Upper Case (H0360BM-S) Washer 3x 4x0.5mm (HC176-S) Tail Pin (H0264-S) Flanged Bearing 3x 7x3mm (HC402-S) Spacer 3 x [H0060] Tail Case Spacer (H0061-S) Socket Head Cap Screw M3x8mm (HC050-S) 4 x 9.
Chapter 12, Tail BAG 13 Tail Boom Assembly C Yellow Boom Thunder Sport (H0930-S) A B DETAIL A Attaching H0082-S to the boom: Pre-assemble the two boom spacers H0082-S with the M3x20 socket set screw. Insert into the boom tube completely done up. Center the holes, then unscrew until there is contact with the walls Lock everything with the adhesive. Assemble H0040-S in the boom: Before assembling the two parts in the boom we suggest tightening the M2.
Chapter 12, Tail BAG 14, BAG 15 Tail Boom Assembly Finishing Washer M3 (H0007-S) Socket Head Cap Screw M3x12mm (HC062-S) Socket Head Cap Screw M3x12mm (HC062-S) Finishing Washer M3 (H0007-S) Note: Before put plastic ball in threaded rod, please wait 12 hours after bonding Threaded Rod M2.5x40mm (HC242-S) Plastic Ball Link (H0066-S) Threaded Rod M2.5x40mm (HC242-S) Carbon Rod (HC239-S) 4x Plastic Ball Link (H0066-S) 2.
Chapter 12, Tail Servo Installation BAG 16 The distance between the axis and the ball must be between 15-16 mm 15-16mm Tail Servo Assembly Uniball M2 (H0064-S) 5H6 Tail Servo Socket Head Cap Screw M2.5x12mm (HC026-S) Socket Head Cap Screw M2x6mm (HC004-S) Servo Spacer (H0075-S) Carbon Rod Assembly (HC239-S) The tail servo wire lead must not be allowed to move above this line (figure 1). To ensure this, it is necessary to position it and then secure with hot glue in the area indicated by the arrow.
Chapter 13, Installation Of The Boom BAG 17 BOOM ASSEMBLY *Insert the tail boom assembly . *Lock the M8 nuts with the HA016 special tool supplied. *Firmly lock the lateral srews M3x12mm. Use Loctile for this screw and make sure you remain tight. *Assemble the H0038 carbon security plate . *Connect the tail servo wire to the previously fitted extension lead. Socket Head Cap Screw M3x6mm (HC044-S) 0.
Chapter 13,Installation Of the Boom and Canopy TAIL BELT TENSION *Check the proper assembly of the tail boom. *Check that the aluminum part of the tube is against the M3 stop screw. *Loosen the tail group by loosening the 4 M3 screws. *Install the belt onto the pulley, taking care to respect the direction of rotation (figure 1). *Rotate the tail drive several times by hand. *Load the spring by a rotation of 270° the tensioning arm (clockwise).
Chapter 14, Battery BAG 18 BATTERIES Note: Using sandpaper, sand the slot where you insert the battery strap. This helps increase the life of the strap. The battery tray system in the Goblin 700 is simple, but very effective. The battery should be attached to the tray (Part H0149) with heat shrink, tape or velcro. You can optionally use the battery protection tray (Part H0151) see Fig. 1, 2.
Chapter 15, In Flight BAG 19 OPERATIONS BEFORE FLIGHT *Set up the remote control and the flybarless system with utmost care. *It is advisable to test the correct settings of the remote and flybarless system without main blades or tail blades fitted. *Check that all wiring is isolated from the carbon/aluminum parts. It is good practice to protect them at the points where they are at most risk. *Be sure of the gear ratio, verifying carefully the motor pulley in use.
Chapter 16, Maintenance ABOUT HPS The HPS head allows for a very broad range of dampening setups. The dampers are composed of an O-ring and a technopolymer damper that defines the maximum possible movement of the spindle.Using different dampers we can get different responses of the model. A = Soft for smooth response. B = Medium. C = Firm for direct and precise response. In the kit, there is the damper H0426-B. (Other Setting >>p/n H0426-S ).
Chapter 17, Spare Parts Battery Tray [H0002-S] Frame Spacer [H0003-S] Finishing Washer M3 [H0007-S] Main Structure [H0009-S] - 1 x CF Battery Tray. - 6 x Flat Head Cap Screws M2.5x5mm. - 3 x Frame Spacers. - 10 x Finishing Washers M3. - 1 x Main Structure. Servo Support [H0010-S] Swashplate Anti-Rotation Guide [H0017-S] Column [H0018-S] Bearing Support [H0024-S] - 1 x Servo Support. - 1 x CF Swashplate Anti-Rotation Guide. - 1 x Finishing Washer M3. - 1 x Socket Head Cap Screw M3x8mm.
Chapter 17, Spare Parts Servo Spacer [H0075-S] Washer 3.1x [H0078-S] - 10 x Servo Spacers. - 4 x Washers 26T Tail Pulley [H0103-S] Bush One Way [H0110-S] - 1 x 25T Tail Pulley. - 1 x Set Screw M4x4mm. - 6 x Socket Head Cap Screws M2x5mm. 12x1.8mm 3.1x 12x1.8mm. - 4 x Bush One Ways. Radius Arm [H0132BM-S] -2 x Radius Arms. -2 x Spacer Arm 3x 5x2.7mm. -2 x Spacer Arm 2.5x 4x6.3mm. -2 x Uniball Radius Arms. -2 x Head Cap Screws M3x16mm. -2 x Head Cap Screws M2.5x18mm. -2 x Washers 3x 4x0.5mm.
Chapter 17, Spare Parts Aluminum Front Tail Pulley [H0172-S] Belt Tensioner Support [H0174-S] 18T Pulley [H0175-18-S] - 1 x Front Tail Pulley Assembly. - 1 x Head Cap Screw M2.5x19mm. - 1 x Metric Hex Nylon Nuts M2,5. - 1 x Column Belt Tensioner. - 1 x Tail Belt Idler. - 1 x Belt Tensioner Arm. - 2 x Flanged Bearings 3x 7x3mm. - 2 x Flanged Bearings 5x 9x3mm. - 1 x Head Cap Shouldered M3x40mm. - 1 x Washer 3x 4x0.5mm. - 1 x Head Cap Screw M3x12mm. - 2 x Washers 3.2x 6x0.5mm.
Chapter 17, Spare Parts CNC Derlin Main Gear [H0405-S] Bell Crank Lever [H0406BM-S] - 5 x Plastic Ball Link. - 1 x CNC Derlin Main Gear Set. - 2 x Tail Pin. - 1 x Uniball M2. - 1 x Uniball Spacer. - 1 x Bell Crank Lever. - 2 x Flanged Bearing 3x 7x3mm. - 1 x Head Cap Screws M3x22mm. - 1 x Head Cap Screws M2x8mm. - 1 x Washer 3x 4x0.5mm. - 1 x Spacer 3x 4x9.6mm. Tail Pitch Slider [H0407-S] Main Linkage [H0417-S] Swashplate Set HPS [H0422BM-S) Damper [H0426-S) - 1 x Swashplate Assembly.
Chapter 17, Spare Parts [HC020-S] [HC002-S] [HC004-S] [HC008-S] [HC010-S] [HC018-S] - 8 x Socket Head Cap Screws M2x5mm. - 8 x Socket Head Cap Screws M2x6mm. - 8 x Socket Head Cap Screws M2x8mm. - 8 x Socket Head Cap Screws M2x10mm. - 8 x Socket Head Cap - 8 x Socket Head Cap Screws M2.5x8mm. Screws M2.5x6mm. [HC026-S] [HC033-S] [HC038-S] [HC044-S] [HC050-S] [HC056-S] - 8 x Socket Head Cap Screws M3x6mm. - 8 x Socket Head Cap Screws M3x8mm. - 8 x Socket Head Cap Screws M3x10mm.
Chapter 17, Spare Parts [HC194-S] [HC200-S] [HC206-S] [HC212-S] [HC218-S] [HC230-S] - 8 x Washer Ø6.3xØ15x1mm. - 8 x Metric Hex Nylon Nuts M2,5H3,5. - 8 x Metric Hex Nylon Nuts M3H4. - 8 x Metric Hex Nylon Nuts M4H5. - 8 x Metric Hex Nylon Nuts M5H4.5. - 5 x Shims Ø10xØ16x1mm. [HC232-S] [HC239-S] [HC242-S] [HC309-S] [HC315-S] - 5 x Shims Ø10xØ16x0.2mm. - 1 x Carbon Rod Ø4xØ2,5x702mm. - 2 x Plastic Ball Linkage. - 2 x Thread Rod M2.5x40mm. - 3 X Thread Rods M2.5 x 40mm.
Chapter 17, Spare Parts [HA111-S] [HA112-S] - 4 x Canopy Grommet. - 1 x Rubber Canopy - 1 x Rubber Frame Edge Protection 80. Edge Protection 40. [HA114-S] [115TB] - 2 x Tail Blades 115. [690TB] - 2 x Main Blades 690mm. UPGRADES and ACCESSORIES New Heavy-Duty Tail Pulley 25T [H0155-S] Heavy Duty Main Gear [H0320-S] - 1 x New Heavy-Duty Tail Pulley 25T. - 1 x Heavy Duty Main Gear. - 1 x Socket Head Cap M4x25mm. - 1 x Metric Hex Locknut Nuts M4. - 1 x Heavy Duty Main Pinion.
