Service Instructions ANX, SSX, ASX, GSX, DSX Condensing Units, ANZ, SSZ, ASZ, GSZ, DSZ, VSX, VSZ Split System Heat Pumps with R-410A Refrigerant Blowers, Coils, & Accessories This manual is to be used by qualified, professionally trained HVAC technicians only. The manufacturer does not assume any responsibility for property damage or personal injury due to improper service procedures or services performed by an unqualified person. Copyright © 2006-2018 Goodman Manufacturing Company, L.P.
Table of Contents IMPORTANT INFORMATION ................................................... 2 PRODUCT IDENTIFICATION - MODEL TREES ..................... 4 COILS .................................................................................. 6 BLOWERS .......................................................................... 7 AIR HANDLERS .................................................................. 8 LIGHT COMMERCIAL .......................................................
IMPORTANT INFORMATION SAFE REFRIGERANT HANDLING While these items will not cover every conceivable situation, they should serve as a useful guide. REFRIGERANTS ARE HEAVIER THAN AIR. THEY CAN “PUSH OUT” THE OXYGEN IN YOUR LUNGS OR IN ANY ENCLOSED SPACE. TO AVOID POSSIBLE DIFFICULTY IN BREATHING OR DEATH: • NEVER PURGE REFRIGERANT INTO AN ENCLOSED ROOM OR SPACE. BY LAW, ALL REFRIGERANTS MUST BE RECLAIMED. • IF AN INDOOR LEAK IS SUSPECTED, THOROUGHLY VENTILATE THE ARA BEFORE BEGINNING WORK.
PRODUCT IDENTIFICATION A N Z 13 1 2 3 4,5 018 1 AA 6,7,8 9 10,11 Brand Engineering A - Amana® brand Major/Minor Revisions Type N Voltage 1 - 208/230V Single-Phase 60 Hz Deluxe Split System 2 - 220/240V Single-Phase 50 Hz Type 3 - 208/230V Three-Phase 60 Hz X: Condenser R-410A 4 - 460V Three-Phase 60 Hz Z: Heat Pump R-410A 5 - 380/415V Three-Phase 50 Hz SEER 11 - 11 SEER 13 - 13 SEER Nominal Capacity 14 - 14 SEER 16 - 16 SEER 4 18 = 24 = 30 = 36 = 1-1/2 Tons 2 Tons 42 = 3-1/2 T
PRODUCT IDENTIFICATION S S Z 14 1 2 3 4,5 0 36 6 7,8 1 AA 9 10,11 Engineering Brand G Goodman® brand (Standard Feature Set) S Goodman® brand (High Feature Set) A Amana® brand Deluxe D Goodman® brand Deluxe V Value Line Major/Minor Revisions Voltage Type S 1 - 208/230V Single-Phase 60 Hz Split System 2 - 220/240V Single-Phase 50 Hz Type 3 - 208/230V Three-Phase 60 Hz X: Condenser R-410A 4 - 460V Three-Phase 60 Hz Z: Heat Pump R-410A 5 - 380/415V Three-Phase 50 Hz SEER 13 - 1
PRODUCT IDENTIFICATION C A P F 1 2 3 4 1824 5,6,7,8 A 6 AA 9 10 11,12 Brand C Engineering* Major/Minor Revisions Indoor Coil Refrigerant Charge Unit Application A Upflow/Downflow Coil 2 = R-22 H Horizontal A-Coil 6 = R-410A or R-22 S Horizontal Slab Coil T Coated Coils 4 = R-410A Nominal Width for Gas Furnace A = Fits 14" Furnace Cabinet B = Fits 17-1/2" Furnace Cabinet C = Fits 21" Furnace Cabinet D = Fits 24-1/2" Furnace Cabinet N = Does Not Apply (Horizontal Slab Coils U Unpainted
PRODUCT IDENTIFICATION MB R 8 1,2 3 4 00 A A 1 5,6 7 8 9 Electrical Brand MB - Modular Blower 1: 208-230V/60Hz/1 PH Design Series Type RE- A: First Series Speed Variable Speed Circuit Breaker Airflow 8: 800 CFM A: No Circuit Breaker B: Circuit Breaker 12: 1200 CFM 16: 1500 CFM Factory Heat 20: 2000 CFM 00 No Heat 7
PRODUCT IDENTIFICATION AWU F 1 2 3 4 3642 1 5,6,7,8 9 6 AA 10 11,12 Brand A Engineering* Airhandler Major/Minor Revisions Unit Application C Refrigerant Charge Ceiling Mount PSC Motor 4 = R-410a D Downflow PSC Motor E Multi Position Electrical Variable Speed R Multi Position PSC Motor S Multi Position EEM Motor T Coated Coils 1 208/240V, 1 Phase, 60 Hz Nominal Capacity W Wall Mount PSC/EEM Motor @ 13 SEER Dedicated Application 3636 = 3 Ton Multi-Position & Downflow Application
PRODUCT IDENTIFICATION A R U F 18 B 1 4 AA 1 2 3 4 5,6 7 8 9 10,11 Brand A Engineering* Major/Minor Revisions Single-Piece Airhandler Unit Application C Ceiling Mount PSC Motor R Multi Position PSC Motor S Multi Position EEM Motor Refrigerant Charge 4 = R-410a Electrical W Wall Mount PSC/EEM Motor 1 208/240V, 1 Phase, 60 Hz Cabinet Width Cabinet Finish U Unpainted B = 17- 1/2" Wide P C = 21" Wide Painted N Uncased D = 24 -1/2" Wide Expansion Device F Flowrator 18 = 1-1/2 Tons
PRODUCT IDENTIFICATION LIGHT COMMERCIAL G S X 11 1 2 3 4,5 090 1 AA 6,7,8 9 10,11 Brand Engineering G - Goodman brand Major/Minor Revisions A - Amana brand Type S Voltage 1 - 208/230V Single-Phase 60 Hz Split System 2 - 220/240V Single-Phase 50 Hz Type 3 - 208/230V Three-Phase 60 Hz X: Condenser R-410A 4 - 460V Three-Phase 60 Hz Z: Heat Pump R-410A 5 - 380/415V Three-Phase 50 Hz SEER 11 - 11 SEER 13 - 13 SEER Nominal Capacity 14 - 14 SEER 16 - 16 SEER 036 - 3 Tons 048 - 4 Tons 0
PRODUCT IDENTIFICATION LIGHT COMMERCIAL GSX11 LIGHT COMMERCIAL GOODMAN® BRAND SPLIT X-R410A CONDENSERS 11 SEER Model/Rev Description GSX11090*AA GSX11120*AA Introduction of Goodman Light Commercial 11 SEER, R-410A Condensers. GSX111203AB GSX110903AB GSX111204AB GSX110904AB 208-230V and 460V 3 Phase condensing units with new ball valve/brackets, suction tube/assembly and panel w/offset.
PRODUCT IDENTIFICATION Split System Heat Pumps ASZ13 AMANA® BRAND SPLIT Z-R410A HEAT PUMP 13 SEER Model/Rev 12 Description ASZ130**1AA Initial release of Amana® Brand 13 SEER Heat Pump R410A. ASZ130**1AB Introduces new revisions with improved circuiting for effective defrost. ASZ130[18, 36-60]1AB ASZ130[24-30]1AC Introduces models containing crankcase heater, CCH switch and upgraded defrost control.
Split System Heat Pumps PRODUCT IDENTIFICATION ASZ14 AMANA® BRAND SPLIT Z-R410A HEAT PUMP 14 SEER Model/Rev ASZ140**1AA Description Initial release of Amana® Brand 14 SEER Heat Pump R410A with sound blankets and Coresense control. ASZ140**1AB Screw locations moved in the top panel, base pans, louvers, and control box covers. ASZ140**1AC Horizontal style louvers. ASZ140[18, 42-48]1AD ASZ140[24-36, 60]1AE New steel muffler, and suction tubes w/shock loop.
PRODUCT IDENTIFICATION Split System Heat Pumps ASZ14 AMANA® BRAND SPLIT Z-R410A HEAT PUMP 14 SEER Model/Rev Description ASZ140381AA 35" chassis with 6-channel flowrator and ZP29K5 compressor. ASZ140[18-30]1BA Updated ratings and agency information. ASZ140[18-60]1KA Introduction of ready 15, 14 SEER heat pumps to meet the 2015 energy efficiency requirement. ASZ140[42,49]1KB Motor change on 3 & 3.5T 14 SEER & 2 & 2.5T 16 SEER. Increase blade gap.
PRODUCT IDENTIFICATION Split System Heat Pumps ASZ16 AMANA® BRAND SPLITS Z-R410A HEAT PUMP 16 SEER Model/Rev ASZ160**1AA Description Initial release of Amana® Brand 16 SEER Heat Pump R410A. ASZ160**1AC Introduces models with screw locations moved in the top panel, base pans, louvers, and control box covers. Horizontal style louvers. ASZ160**1AD Muffler and standardized TXV, Compensator using the ASZ18 Seer weldment. ASZ160241AD ASZ160[36-60]AE Adds new steel muffler, and suction tubes w/shock loop.
PRODUCT IDENTIFICATION Split System Heat Pumps ANZ13 AMANA® BRAND SPLIT SYSTEM N-BASE Z-R410A HEAT PUMP 13 SEER Model/Rev Description ANZ130[18-60]1AA Initial release of Amana® Brand Split System Base Heat Pump, 13 Seer R-410A units.
PRODUCT IDENTIFICATION Split System Heat Pumps DSZ16 DELUXE SPLIT Z-R410A HEAT PUMP 16 SEER Model/Rev Description DSZ160**1AA Initial release of Deluxe Goodman 2-stage 16 SEER heat pumps with R-410A. DSZ160241AC DSZ16036, 48, 60]1AB Sanhua (RANCO) reversing valves. DSZ18 DELUXE SPLIT Z-R410A HEAT PUMP 18 SEER Model/Rev Description DSZ180**1AA Initial release of Deluxe Goodman 2-stage 18 SEER heat pumps with R-410A. DSZ180[36, 48, 60]1AB Sanhua (RANCO) reversing valves.
Split System Heat Pumps PRODUCT IDENTIFICATION VSZ13 VALUE SPLIT Z-R410A HEAT PUMP 13 SEER Model/Rev Description VSZ13**1AA Initial release of Value Line 13 SEER heat pumps with R-410A. VSZ130[24 & 30]1AB Improved circuiting for effective defrost. VSZ130[24 & 36]1BA Initial release of models with 5mm Smart Coil™. VSZ130[18, 42, 48]1AB VSZ130241BB VSZ130301AC Models containing crankcase heater, CCH switch and upgraded defrost control.
PRODUCT IDENTIFICATION Split System Heat Pumps VSZ14 VALUE SPLIT Z-R410A HEAT PUMP 14 SEER Model/Rev Description VSZ14[018-060]1AA Introduction of ready 15, 14 SEER heat pumps to meet the 2015 efficiency requirement. VSZ140(18-30)1AB Energy guide update. PCBDM160 with new software. VSZ140421AB VSZ140491AB Motor change on 3 & 3.5T 14 SEER & 2 & 2.5T 16 SEER. Increase blade gap. VSZ140[18,30]1AC VSZ140[36,48,60]1AB Refrigerant charge reduction.
Split System Heat Pumps PRODUCT IDENTIFICATION GSZ13 GOODMAN SPLIT Z-R410A HEAT PUMP 13 SEER Model/Rev Description GSZ13**1AA Initial release with Regal Beloit motor. GSZ13**1AB GSZ13**3AA GSZ13**4AA Initial release with Broad Ocean motor. GSZ130[24 & 30]1AC Release of minor revision with improved circuiting for effective defrost. GSZ130[24 & 36]1BA Initial release of models with 5mm Smart Coil™. GSZ130241CA Release of 2 Ton models with a compressor change from ZP21K5EPFV130 to ZP20K5EPFV130.
PRODUCT IDENTIFICATION Split System Heat Pumps GSZ13 GOODMAN SPLIT Z-R410A HEAT PUMP 13 SEER Model/Rev Description GSZ130[19,31]1AD GSZ130241BE GSZ130251AC Create new Motor & Replace 0131M00294 with 0131M00800 GSZ130601AE Create new Motor 0131M00807 & Replace 0131M00061 with 0131M00807 GSZ130181AH GSZ130301AJ Replaced motor 0131M000266 with 0131M00811 GSZ130361BF GSZ130371AD GSZ130421AJ GSZ130481AH Replaced motor 0131M00018P with 0131M00813 GSZ130421AK GSZ130421AL Change from copper wound compr
PRODUCT IDENTIFICATION Split System Heat Pumps GSZ14 GOODMAN SPLIT Z-R410A HEAT PUMP 14 SEER Model/Rev Description GSZ140(18-60)1KA GSZ140491AA Introduction of ready 15 14 SEER heat pumps to meet the 2015 energy efficiency requirement. GSZ140(18-30)1KB Energy guide update. PCBDM160 with new software. GSZ140301KC GSZ140361KB Migrating from copper to aluminum motors. GSZ140[42,49]1KB Motor change on 3 & 3.5T 14 SEER & 2 & 2.5T 16 SEER. Increase blade gap.
Split System Heat Pumps PRODUCT IDENTIFICATION SSZ14 SPECIAL HIGH FEATURE SPLIT Z-R410A HEAT PUMP 14 SEER Model/Rev Description SSZ140**1AA Initial release of Goodman 14 SEER Heat Pump R410A. SSZ140**1AB Screw locations moved in the top panel, base pans, louvers, and control box covers. SSZ140**1AC Broad Ocean Motors. SSZ140181AC SSZ140241AF SSZ140301AD Discharge line mufflers added. SSZ140361AF SSZ140[42-60]1AD Added discharge line mufflers.
Split System Heat Pumps PRODUCT IDENTIFICATION SSZ16 SPECIAL HIGH FEATURE SPLIT Z-R410A HEAT PUMP 16 SEER Model/Rev Description SSZ160**1AA Initial release of Goodman 16 SEER Heat Pump R410A. SSZ160**1AB Screw locations moved in the top panel, base pans, louvers, and control box covers. SSZ160**1AC Broad Ocean Motor. Updated muffler and standardized TXV. Compensator using ASZ18 SEER weldment to the SSZ160601AC. SSZ16[024-48]1AC SSZ160601AD Discharge line mufflers added.
Split System Condensers PRODUCT IDENTIFICATION GSX13 GOODMAN BRAND SPLIT X-R410A CONDENSERS 13 SEER Model/Rev Description GSX130**1AA Initial release of Goodman 13 SEER R-410A Condensers with Regal Beloit motors GSX13061[1/3/4]AA Introduction of Goodman 13 SEER R-410A Condensers that supplement our current 5 ton models.
Split System Condensers PRODUCT IDENTIFICATION GSX13 GOODMAN BRAND SPLIT X-R410A CONDENSERS 13 SEER Model/Rev Description GSX130611AC Create new Motor 0131M00807 & Replace 0131M00061 with 0131M00807 GSX130241ED GSX130[30,60]1BG GSX130361EE GSX130[42,48]1BF Factory Refrigerant Charge Optimization GSX130181EH Changing Flat BOM structure to Indented BOM structure GSX130181EG Switching 3-legged and 4-legged compressors in 13SEER and 14SEER condensers to those with improved overload protection (OLP).
PRODUCT IDENTIFICATION Split System Condensers GSX14 GOODMAN BRAND SPLIT X-R410A CONDENSERS 14 SEER Model/Rev Description GSX14**1AA Introduction of Goodman 14 SEER R-410A models. GSX140[18-19]1KA GSX140[24-25]1KA GSX140[30-31]1KA GSX140[36-37]1KA GSX140[42, 48, 60]1KA Goodman Split X 14 Seer Condensing units. Introducing the Goodman 14 SEER standard condenser 5mm architecture with updated scroll compressors. GSX140241KB Replaced 1/12hp fan motor with 1/8hp fan motor.
Split System Condensers PRODUCT IDENTIFICATION GSX16 GOODMAN BRAND SPLIT X-R410A CONDENSERS 15 AND 16 SEER Model/Rev Description GSX160**1FA Initial release of the Goodman 16 SEER R410A Condensers. GSX160611FA New high capacity 5 ton model that will supplement the current GSX160601 models. GSX160[18-61]1FB Minor revision for GSX16s to include ball valves 0151R00045 and 0151R00046. GSX160601GA 7mm coils.
PRODUCT IDENTIFICATION Split System Condensers SSX14 SPECIAL HIGH FEATURE SPLIT X-R410A CONDENSERS 14 SEER Model/Rev SSX140**1AA Description SSX14018, 241AC Initial release of Goodman 14 SEER AC 410A. Revisions have screw locations moved in the top panel, base pans, louvers, and control box covers. Revised condenser coils by removing [1] haripin.
PRODUCT IDENTIFICATION Split System Condensers SSX16 SPECIAL HIGH FEATURE SPLIT X-R410A CONDENSER 16 SEER Model/Rev Description SSX160**1AA Introduces Goodman 16 SEER AC 410A SSX160**1AB New revisions have screw locations moved in the top panel, base pans, louvers, and control box covers. SSX160**1AB SSX160591AA New revisions have screw locations moved in the top panel, base pans, louvers, and control box covers. SSX160[24, 36, 48]1BA SSX160[30 & 42]1AA SmartCoil® coils.
PRODUCT IDENTIFICATION Split System Condensers VSX13 VALUE SPLIT X-R410A CONDENSER 13 SEER Model/Rev Description VSX130[18-48]1AA Introduces Value Line 13 SEER condensing units with R-410A. VSX130611AA Supplements the 5 ton model GSX130611 to enhance performance. VSX130301AB Replaced fan motor to -294 and fan blade to -18 on the VSX130301AA.
Split System Condensers PRODUCT IDENTIFICATION VSX13 VALUE SPLIT X-R410A CONDENSER 13 SEER Model/Rev Description VSX130611AC Create new Motor 0131M00807 & Replace 0131M00061 with 0131M00807 VSX13[241,361]EE VSX130301AG VSX130[421,481]AF VSX130601BE Factory Refrigerant Charge Optimization VSX130181EH Changing Flat BOM structure to Indented BOM structure VSX130181EG Switching 3-legged and 4-legged compressors in 13SEER and 14SEER condensers to those with improved overload protection (OLP).
PRODUCT IDENTIFICATION Split System Condensers VSX14 VALUE SPLIT X-R410A CONDENSER 13 SEER Model/Rev Description VSX140[18-19]1AA VSX140[24-25]1AA VSX140[30-31]1AA VSX140[36-37]1AA VSX140[42, 48, 60]1AA Introducing the 14 SEER standard condenser 5mm architecture with updated scroll compressors. VSX140241AB Replaced 1/12hp fan motor with 1/8hp fan motor.
Split System Condensers PRODUCT IDENTIFICATION ANX13 AMANA® BRAND SPLIT SYSTEM N-BASE X-R410A CONDENSERS 13 SEER Model/Rev ANX130[18-24]1AA Description Launch of the Tier 1.5T & 2.0T models. Launched with 26" chasis to accommodate horizontal style louvers. ANX130[30-61]1AA Initial release. ANX130241BA Convert ANX13/14 1.5 and 2 ton models to Rechi compressors.
Split System Condensers PRODUCT IDENTIFICATION ANX14 AMANA® BRAND SPLIT SYSTEM N-BASE X-R410A CONDENSERS 14 SEER Model/Rev Description ® ANX140[18-60]1AA Introducing the Amana Brand 14 SEER standard condenser 5mm architecture with updated scroll compressors. ANX140241AB Replaces 1/12hp fan motor with 1/8hp fan motor. ANX140431AA Introduction of ready 15, 12.2 EER air conditioning units.
Split System Condensers PRODUCT IDENTIFICATION ASX13 AMANA® BRAND SPLIT X-CONDENSERS 13 SEER Model/Rev Description ASX130**1AA Initial release new models of Amana® Brand Deluxe 13 SEER AC R410A conditioners. ASX130611AA Initial release of new models of Amana® Brand Deluxe 13 SEER AC R410A conditioners; replaced ASX130601* models. ASX130611AA Introduction of Amana® brand 13 SEER R-410A Condensers that supplement our current 5 ton models.
PRODUCT IDENTIFICATION Split System Condensers ASX14 AMANA® BRAND SPLIT X-CONDENSERS 14 SEER Model/Rev Description ASX140**1AA Initial release of models of Amana® Brand Deluxe 14 SEER AC R410A conditioners. ASX140**1AB Screw locations moved in the top panel, base pans, louvers, and control box covers. ASX140**1AC Horizontal style louvers. ASX14018-361AD Revised condenser coils by removing (1) hairpin. R410A quantity reduced by 6 ounces.
Split System Condensers PRODUCT IDENTIFICATION ASX14 AMANA® BRAND SPLIT X-CONDENSERS 14 SEER Model/Rev 38 Description ASX140191KB Remove HS Kit from Control Panels of condenser units with updated ZP14K6E scroll compressors. ASX140241LA Change compressor from K6 to K5 on ASX140241 and DX14SA0241 ASX 140[30,43]1KB Change from copper wound motor to aluminum wound motor.
PRODUCT IDENTIFICATION Split System Condensers ASX16 AMANA® BRAND SPLIT X-CONDENSERS 16 SEER Model/Rev Description ASX160**1AB Screw locations moved in the top panel, base pans, louvers, and control box covers. ASX160**1AC Horizontal style louvers. ASX160**1FA Single speed outdoor fan. ASX160611FA High capacity 5 ton models that supplement the current ASX160601 models. ASX160611GA 7mm coils. ASX160[24-60]1BA Wiring diagram updated with notes.
PRODUCT IDENTIFICATION Air Handlers ACNF A-SINGLE PIECE AIR HANDLER CEILING MOUNT N-UNCASED FLOWATER Model/Rev Description ACNF****1AA Release of all models of 13 SEER Dayton uncased air handlers. ACNF****16AA Release of all models of 13 SEER Dayton uncased air handlers suitable for use with R-22 & R-410A. ACNF****1AB Drain pan material change.
PRODUCT IDENTIFICATION Air Handlers AEPF A-SINGLE PIECE E-MULTI-POSITION VARIABLE SPEED PAINTED FLOWATER Model/Rev Description AEPF****16AA Introducation of new 13 SEER Air Handler Models suitable for use with R-22 and R-410A. AEPF****16BA Introduction of new models adding lower kW hit kits on the S&R plate. AEPF****16BB Replacement of the current spot welded blower housing with the same cinched or crimped design used on the 80% furnace line.
Air Handlers PRODUCT IDENTIFICATION ARUF A-SINGLE PIECE AIR HANDLER R-MULTI-POSITION PSC MOTOR UNPAINTED FLOWRATOR Model/Rev ARUF172916AA A24-00-2RCA ARUF****16AA ARUF364216AB ARUF486016AB ARUF364216AC ARUF****16BA ARUF****1BA ARUF****16CA Description Introduction of new Air Handler Models with all aluminum evaporator coils. Conversion includes coils, manifold, hairpin, flowrators, 3/8" return bend to 5/16" aluminum return bends.
Air Handlers PRODUCT IDENTIFICATION ARPT - R410A ONLY A-SINGLE PIECE AIR HANDLER R-MULTI-POSITION PSC MOTOR PAINTED FLOWRATER TXV Model/Rev Description ARPT***14AA Initial release of the new air handlers. ARPT***14AB Initial release of the air handlers manufactured at the Houston furnace facility. ARPT[18-36]B14AC ARPT[36-60]D14AC Serial plate changes.
Air Handlers PRODUCT IDENTIFICATION ASPT A-SINGLE PIECE AIR HANDLER S-MULTI-POSITION EEM MOTOR PAINTED TXV Model/Rev Description ASPT[24/36/48/60]*14 Introduction of new generation ASPT air handlers. ASPT36C 14AB ASPT[48/60]D14AB ASPT48D 14AC 9mm return bend coil changes to new generation of ASPT air handlers. ASPT24B 14AC ASPT30C 14AB ASPT36C 14AC Programmed Broad Ocean Motor. The supplier can program the motor instead of furnace plant, thus eliminating any programming installing issues.
PRODUCT IDENTIFICATION MBR MODULAR BLOWER AIR HANDLER R-MULTI-POSITION PSC MOTOR Model/Rev Description MBR****AA-1AA Initial release of a module blower with PSC blower motor. MBR****AA-1AB A quality improvement to use 0.75" Quiet Flex Insulation. MBR****AA-1AC Release of MBR/MBVC Models(Minor Revisions) for 11th St Plant.
Air Handlers PRODUCT IDENTIFICATION AWUF A SINGLE PIECE AIR HANDLER WALL MOUNT PSC MOTOR UNPAINTED FLOWRATOR Model/Rev Description AWUF****1AA Initial release of 13 SEER Dayton wall mount air handlers. AWUF****16AA Initial release 13 SEER Dayton wall mount air handlers suitable for use with R-22 and R410A refrigerant. AWUF3005-101AA Introduces 13 SEER Dayton wall mount air handlers using a Burr Oak Louvered Fin coil. AWUF****1BA Replaced wave fin design with new louvered fin design.
PRODUCT IDENTIFICATION AWUF A SINGLE PIECE AIR HANDLER WALL MOUNT PSC MOTOR UNPAINTED FLOWRATOR Model/Rev Description AWUF180[316,516,816]BC AWUF190[316,516,816]AB AWUF240[316,516,816]BC AWUF241016BC AWUF250[316,516,816]AB AWUF251016AB AWUF300[516,816]BD AWUF301016BD AWUF310[516,816]AC AWUF321016AC AWUF360[516,816]BD AWUF361016BD AWUF370[516,816]BC AWUF371016BC Release gasket and caps to seal leak. With this modification we will able to meet 2% at 1 inch static leak and 1.4% leak rate at 0.5 inch static.
Coils PRODUCT IDENTIFICATION CAPF C-INDOOR COIL A-UPFLOW/DOWNFLOW PAINTED FLOWRATOR Model/Rev Description CAPF*****6AA Initial release of CAPF Dayton Upflow/Downflow coils. CAPF*****6BA Burr Oak Louvered Fin released in place of the Wavy Fin. CAPF36***CA Redesigned for performance improvement from 2 row to 3 row. CAPF*****6DA Replaced existing copper coils and other associated parts with aluminum components. CAPF*****6DB Drain pan material changed.
PRODUCT IDENTIFICATION Coils CHPF C-INDOOR COIL HORIZONTAL A-COIL PAINTED FLOWRATOR Model/Rev Description CHPF*****6AA Intial release of 13 SEER CHPF horizontal A coil. CHPF*****6BA Released Burr Oak Louvered Fin in place of the Wavy Fin. The rows changed by one, (i.e. 4 row to 3 row; 3 row to 2 row) where applicable. CHPF1824A6CA CHPF2430B6CA CHPF3636B6CA CHPF3642C6CA CHPF3642D6CA CHPF3743C6BA CHPF3743D6BA CHPF4860D6DA Louvered fins. Replaced copper tube hairpins with aluminum hairpins.
Coils PRODUCT IDENTIFICATION CAUF C-INDOOR COIL A-UPFLOW/DOWNFLOW UNCASED FLOWRATOR Model/Rev Description CAUF*****6AA Initial release of CAUF Dayton Upflow/Downflow coils. CAUF*****6BA Burr Oak Louvered Fin released in place of the Wavy Fin. CAUF****6*DA Replaced existing copper coils and other associated parts with aluminum components. CAUF*****6DB Drain pan material changed.
PRODUCT IDENTIFICATION Coils CSCF C-INDOOR COIL S-HORIZONTAL SLAB COIL UNPAINTED FLOWRATOR Model/Rev Description CSCF*****6AA Release 13 SEER CSCF slab horizontal coil. CSCF*****6BA Burr Oak Louvered Fin released in place of the Wavy Fin. The rows change by one, (i.e. 4 row to 3 row; 3 row to 2 row) where applicable. CSCF1824N6BB CSCF3036N6BB CSCF3642N6CB CSCF4860N6CB Drain pan material change. CSCF3642N6CA CSCF4860N6CA Release 13 SEER CSCF slab horizontal coil. Louvered fin project.
LIGHT COMMERCIAL ACCESSORIES GSX11 Model Description GSX110903 GSX110904 GSX111203 GSX111204 FSK01A* Freeze Protection Kit x x x x ASC01 Anti Short Cycle Kit x x x x x x x x x x x x GSZ110903 GSZ110904 GSZ111203 GSZ111204 LAKT-01 LSK03* Low Am bient Kit Liquid Line Solenoid Kit GSZ11 Model Description FSK01A* Freeze Protection Kit x x x x ASC01 Anti Short Cycle Kit x x x x --- --- --- --- x x x x x x x x OT-EHR18-60 Em ergency Heat Relay Kit LAKT-01
ACCESSORIES ASX13 ASX13 018* ASX13 024* ASX13 030* ASX13 036* ASX13 042* ASX13 048* ASX13 060*/061* Anchor Bracket Kit X X X X X X X ASC01 Anti-Short Cycle Kit X X X X X X X CSR-U-1 Hard-start Kit X X X X CSR-U-2 Hard-start Kit CSR-U-3 Hard-start Kit X X Model ABK-20 1 2 Description X X FSK01A Freeze Protection Kit X X X X X X X LSK02* Liquid Line Solenoid Kit X X X X X X X TX2N4A³ TXV Kit X X TX3N4 3 TXV Kit X X 3 TXV Kit X X X TX5N4
ACCESSORIES ASX14 ASX14 018 ASX14 024 ASX14 030 ASX14 036 ASX14 042 ASX14 048 ASX14 060 Anchor Bracket Kit X X X X X X X ASC01 Anti-Short Cycle Kit X X X X X X X CSR-U-1 Hard-start Kit X X X X CSR-U-2 Hard-start Kit CSR-U-3 Hard-start Kit Model ABK-20 1 2 Description X X X X X X X X X X X X X X X X X FSK01A Freeze Protection Kit LSK02* Liquid Line Solenoid Kit X X TXV Kit X X TX2N4A TX3N4 3 TXV Kit TX5N4 3 TXV Kit X X X 3 X GSX14 Model
ACCESSORIES SSX16 Model Description SSX16 024* SSX16 030* SSX16 036* SSX16 042* SSX16 048* SSX16 060* ABK-201 Anchor Bracket Kit X X X X X X ASC01 Anti-Short Cycle Kit X X X X X X CSR-U-1 Hard-start Kit X X X CSR-U-2 Hard-start Kit CSR-U-3 Hard-start Kit X X 2 X X FSK01A Freeze Protection Kit X X X X X X LSK02* Liquid Line Solenoid Kit X X X X X X TX2N4A3 TXV Kit X X X X X X TX3N4 3 TXV Kit TX5N4 3 TXV Kit ASX16/DSX16 Model ABK-201 ASC01 CSR-
ACCESSORIES GSX16S/GSX16A Model ABK-20 1 ASC01 CSR-U-1 CSR-U-2 CSR-U-3 2 FSK01A LSK02* TXV-30 3 TXV-42 3 TXV-48 3 TXV-60 3 GSX16 GSX16 GSX16 GSX16 GSX16 GSX16 GSX16 S/A181A* S/A241A* S/A301A* S/A361A* S/A421A* S/A481A* A601A* Description Anchor Bracket Kit Anti-Short Cycle Kit Hard-start Kit Hard-start Kit Hard-start Kit Freeze Protection Kit Liquid Line Solenoid Kit Fixed TXV Kit Fixed TXV Kit Fixed TXV Kit Fixed TXV Kit X X X X X X X X X X X X X X X X X X X X X X X X GSX16 A611A* X X X X X
ACCESSORIES ASZ13 Model Description ASZ13 018 ASZ13 024 ASZ13 030 ASZ13 036 ASZ13 042 ASZ13 048 ASZ13 060 AFE18-60A All-Fuel Kit X X X X X X X ASC01 X X X X X Anti-Short Cycle Kit X X X X 4 Hard-start Kit X X X X CSR-U-2 4 Hard-start Kit 4 Hard-start Kit CSR-U-1 CSR-U-3 2 X X FSK01A Freeze Protection Kit X X X X X X X LSK02* Liquid Line Solenoid Kit X X X X X X X X X X X X X X Outdoor Thermostat w/Lockout Stat X X X X X X X TX2N4A T
ACCESSORIES GSZ13 Model Description G/VSZ13 G/VSZ13 G/VSZ13 G/VSZ13 G/VSZ13 G/VSZ13 G/VSZ13 018 024 030 036 042 048 060 AFE18-60A All-Fuel Kit X X X X X X X ASC01 Anti-Short Cycle Kit X X X X X X X CSB-15 Sound Blanket X X X CSB-16 Sound Blanket X X X X CSR-U-1 4 Hard-start Kit X X X X CSR-U-2 4 Hard-start Kit CSR-U-3 4 Hard-start Kit X X 2 X X FSK01A Freeze Protection Kit X X X X X X X LSK02* Liquid Line Solenoid Kit X X X X X X X X X X
ACCESSORIES SSZ14 Model Description SSZ14 SSZ14 SSZ14 SSZ14 SSZ14 SSZ14 SSZ14 018* 024* 030* 036* 042* 048* 060* X X X X X AFE18-60A All-Fuel Kit X X X X CSR-U-1 Hard-start Kit X X X X CSR-U-2 Hard-start Kit CSR-U-3 Hard-start Kit 1 X X Freeze Protection Kit X X X X X X X Liquid Line Solenoid Kit X X X X X X X Outdoor Thermostat X X X X X X X OT/EHR18-60 Emergency Heat Relat Kit X X X X X X X TX2N4A³ X X X X X X X FSK01A LSK02* O
ACCESSORIES ASZ16/DSZ16 Model AFE18-60A CSR-U-1 CSR-U-2 CSR-U-3 1 FSK01A LSK02* OT/EHR18-60 OT18-60A² TX2N4A TX3N4 TX5N4 1 2 Description All-Fuel Kit Hard-start Kit Hard-start Kit Hard-start Kit Freeze Protection Kit Liquid Line Solenoid Kit Emergency Heat Relay Kit Outdoor Thermostat w/ Lockout Stat TXV Kit TXV Kit TXV Kit A/DSZ16 024* A/DSZ16 030* A/DSZ16 036* A/DSZ16 042* A/DSZ16 048* A/DSZ16 060* X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
ACCESSORIES ASZ/DSZ18 Model AFE18-60A CSR-U-1 CSR-U-2 CSR-U-3 1 FSK01A LSK02* OT/EHR18-60 OT18-60A² TX2N4A³ TX3N4³ TX5N4³ Description All-Fuel Kit Hard-start Kit Hard-start Kit Hard-start Kit Freeze Protection Kit Liquid Line Solenoid Kit Emergency Heat Relay Kit Outdoor Thermostat w/ Lockout Stat TXV Kit TXV Kit TXV Kit A/DSZ18 036* X X X X X X X A/DSZ18 048* X A/DSZ18 060* X X X X X X X X X X X X X X 1 Installed on indoor c oil 2 Require for heat pump applic ations where ambient temperatures
ACCESSORIES EXPANSION VALVE KITS For Applications requiring 1/4 FLARE CONNECTION a field installed access fitting BULB TO BE LOCATED AT 10 OR 2 O'CLOCK BULB SUCTION LINE EVAPORATOR COIL PISTON SEAL SUPPLIED W/ KIT SEAL SUPPLIED W/ KIT SEAL DISTRIBUTOR BODY EXPANSION VALVE TAILPIECE REMOVE BEFORE INSTALLING EXPANSION VALVE 3/8"SWEAT 7/8" NUT For Applications not requiring 1/4' FLARE CONNECTION a field installed access fitting BULB TO BE LOCATED AT 10 OR 2 O'CLOCK BULB SUCTION LINE PISTON
ACCESSORIES FSK01A FREEZE THERMOSTAT KIT Wire Nut Y Bl ac k Y k ac Bl Wire Nut Install Line Thermostat Here Install Line Thermostat Here Wire Nut Bla ck Bla ck Wire Nut Y Y 63
ACCESSORIES COIL ACCESSORIES COIL MODEL TX2N4A TXV KIT CA*F18246* X TX3N4 TXV KIT TX5N4 TXV KIT FSK01A FREEZE PROTECTION KIT X X CA*F30306* X CA*F31316* CA*F36366* X CA*F36426* X X CA*F37436* CA*F48606* CA*F49616* X CHPF18246* X CHPF24306* CHPF36366* X X X CHPF36426* X CHPF37436* CHPF48606* X CSCF1824N6* X CSCF3036N6* X CSCF3642N6* X X X X CSCF4860N6* HK* SERIES ELETRIC HEAT KITS ELECTRIC HEAT KIT APPLICATIONS - MBR, MBE NO HEAT HKR-03* HKR05-(C)' HKR-06* HKR-08(C)* HKR
ACCESSORIES ELECTRIC HEAT KIT APPLICATIONS - ARPF ARPF1824 1/16 ARPF1931 1/16 ARPF3030 1/16 ARPF3642 1/16 ARPF3743 1/16 ARPF4860 1/16 HKR-03* X X X X X X HKR-05*, HKR-05C* X X X X X X HKR-06* X X X X X X 1 1 X X X X 1 1 HKR-08*, HKR-08C* X X 1 HKR-10*, HKR-10C* X X X X X X HKA-15C* X2 X2 X2 X3 X3 X X2 X3 X3 X 2 3 3 HKA-20C* ^ HKR3-15* X X X X ^ HKR3-20* X2 X3 X3 X * Revision level that may or may not be designated C Circuit breaker option
ACCESSORIES ELECTRIC HEAT KIT APPLICATIONS - ADPF ADPF182416 ADPF304216 ADPF486016 ADPF4486016 HKR-03* X X X X HKR-05*, HKR-05C* X X X X HKR-06* X X X X 1 1 1 X 1 X 2 X HRK-08*, HKR-08C* X X 1 HKR-10*, HKR-10C* X 1 X X X 1 HKA-15C* X X X HKA-20C* - X X 2 X ^HKR3-15* - X X X ^HKR3-20* - X X X * Revision level that may or may not be designated C Circuit Breaker option 1 Air handler must be on speed tap 2, 3, 4 or 5 Air handler must be on speed tap 4
ACCESSORIES ELECTRIC HEAT KIT APPLICATIONS - ASPF ASPF183016 ASPF303616 ASPF313716 ASPF426016 HKR-03* X X X X HKR-05*, HKR-05C* X X X X HKR-06* X X X X HRK-08*, HKR-08C* X1 X1 X1 X HKR-10*, HKR-10C* 1 X 1 X 1 X X +HKR3-15* X2 X2 X2 X1 X2 X2 X1 X2 X2 X1 X2 X2 X1 +HKR3-20* X2 HKA-15C* HKA-20C* * Revision level that may or may not be designated C Circuit Breaker option + Heat kit requires 3-phase power supply 1 Air handler must be on speed tap 2, 3, 4 or 5 2 Air
ACCESSORIES ARPT**14** ARPT Heat Kit Applications Type / model 18B14-A* 24B14-A* 30B14-A* 36C14-A* 36D14-A* 42D14-A* 48D14-A* 60D14-A* HKSX03XC* X X X X X X X X HKSX05XC* X X X X X X X X HKSX06XC* X X X X X X X X HKSX08XC* X X X X X X X X HKSX10XC* X X X X X X X X HKSX15XF* X X X X X HKSX20XF* X X X X X HKSC05XC* X X X X X X X X HKSC08XC* X X X X X X X X HKSC10XC* X X X X X X X X HKSC15XA* X X X X X X HKSC15
ACCESSORIES ARUF**14** ARUF Heat Kit Applications TYPE/MODEL 18B14-A* 24B14-B* 24B14-C* 30B14-A* 30C14-B* 36C14-B* 42C14-A* 48D14-A* 60D14-A* HKSX03XC* X X X X X X X X X HKSX05XC* X X X X X X X X X HKSX06XC* X X X X X X X X X HKSX08XC* X X X X X X X X X HKSX10XC* X X X X X X X X X X X X X X HKSX15XF* HKSX20XF* X X X X X HKSC05XC* X X X X X X X X X HKSC08XC* X X X X X X X X X HKSC10XC* X X X X X X X X X HKSC
ACCESSORIES ASUF**14** Heat Kit Applications TYPE/MODEL ASUF 29B14-A* 39C14-A* 49C14-A* 59D14-A* HKSX03XC* X X X X HKSX05XC* X X X X HKSX06XC* X X X X HKSX08XC* X X X X HKSX10XC* X X X X HKSX15XF* X X X HKSX20XF* X X X HKSC05XC* X X X X HKSC08XC* X X X X HKSC10XC* X X X X HKSC15XA* X X X HKSC15XB* X X X HKSC15XF* X X X HKSC19CA* X X HKSC19CB* X X HKSC20DA* X HKSC20DB* X HKSC20XF* X X X HKSC25DC* X * Revisio n level that may o r
ACCESSORIES ASPT**14** Heat Kit Applications ASPT TYPE/MODEL 24B14-A* 30C14-A* 36C14-A* 42C14-A* 48C14-A* 42D14-A* 48D14-A* 60D14-A* HKSX03XC* X X X X X X X X HKSX05XC* X X X X X X X X HKSX06XC* X X X X X X X X HKSX08XC* X X X X X X X X HKSX10XC* X X X X X X X X HKSX15XF* X X X X X X HKSX20XF* X X X X X X HKSC05XC* X X X X X X X X HKSC08XC* X X X X X X X X HKSC10XC* X X X X X X X X HKSC15XA* X X X X X X H
ACCESSORIES ASPT**14** ASPT ASPT24B14* ASPT30C14* ASPT36C14* ASPT42C14* ASPT48C14* ASPT42D14* ASPT48D14* ASPT60D14* HEATER (kW) 3 715 730 NR NR NR NR NR NR 5 715 715 1170 1170 1170 1590 1590 1590 Minimum CFM required for Heater Kits 72 6 715 715 1170 1170 1170 1590 1590 1590 8 715 715 1170 1170 1170 1590 1590 1590 10 875 950 1170 1170 1170 1590 1590 1590 15 NR NR 1345 1345 1345 1715 1715 1715 19 NR NR 1345 1345 1345 NR NR NR 20 NR NR 1345 1345 1345 1715 1715 1715 25 NR NR NR NR NR NR 1715 1715
ACCESSORIES ARUF & ASPT MODEL LIST FOR DOWNFLOW KIT DFK-B DFK-C DFK-D DOWNFLOW KIT DOWNFLOW KIT DOWNFLOW KIT ARUF25B14** ARUF37C14** ARUF37D14** ARUF29B14** ARUF43C14** ARUF43D14** ARUF31B14** ARUF49C14** ARUF47D14** ASPT24B14** ASPT33C14** ARUF49D14** ASPT29B14** ASPT37C14** ARUF61D14** ASPT35B14** ASPT39C14** ASPT61D14** ASPT37B14** ASPT47C14** ASPT47D14** ASPT49C14** ASPT49D14** ASPT59C14** MODEL HEATER KIT (kW) 3 5 6 8 10 15 19 20 25 ARUF25B14 715 715 715 715 950 ARUF29B14 715 715 71
PRODUCT DESIGN This section gives a basic description of cooling unit operation, its various components and their basic operation. Ensure your system is properly sized for heat gain and loss according to methods of the Air Conditioning Contractors Association (ACCA) or equivalent. CONDENSING UNIT The condenser air is pulled through the condenser coil by a direct drive propeller fan. This condenser air is then discharged out of the top of the cabinet.
PRODUCT DESIGN The ASX [16 & 18], ASZ [16 & 18], DSX[16 & 18] and DSZ [16 & 18] series split system units use a two-stage scroll compressor. The two-step modulator has an internal unloading mechanism that opens a bypass port in the first compression pocket, effectively reducing the displacement of the scroll. The opening and closing of the bypass port is controlled by an internal electrically operated solenoid.
PRODUCT DESIGN CAPACITY CONTROL - LEGACY MODELS COOLING During the compression process, there are several pockets within the scroll that are compressing gas. Modulation is achieved by venting a portion of the gas in the first suction pocket back to the low side of the compressor thereby reducing the effective displacement of the compressor. See Figure A. Full capacity is achieved by blocking these vents, increasing the displacement to 100%.
SYSTEM OPERATION HEATING Solid State Defrost Control The heating portion of the refrigeration cycle is similar to the cooling cycle. By energizing the reversing valve solenoid coil, the flow of the refrigerant is reversed. The indoor coil now becomes the condenser coil, and the outdoor coil becomes the evaporator coil.
SYSTEM OPERATION COOLING CYCLE Reversing Valve (Energized) Indoor Coil Outdoor Coil Accumulator Thermostatic Expansion Valve Bi-Flow Filter Dryer Check Valve HEATING CYCLE Reversing Valve (De-Energized) Outdoor Coil Indoor Coil Accumulator Thermostatic Expansion Valve Bi-Flow Filter Dryer Check Valve 78
SYSTEM OPERATION EXPANSION VALVE/CHECK VALVE ASSEMBLY IN COOLING OPERATION EXPANSION VALVE/CHECK VALVE ASSEMBLY IN HEATING OPERATION Most expansion valves used in current Amana® Brand Heat Pump products use an internally checked expansion valve. This type of expansion valve does not require an external check valve as shown above. However, the principle of operation is the same.
SYSTEM OPERATION AFE18-60A CONTROL BOARD DESCRIPTION The AFE18 control is designed for use in heat pump applications where the indoor coil is located above/downstream of a gas or fossil fuel furnace. It will operate with single and two stage heat pumps and single and two stage furnaces. The AFE18 control will turn the heat pump unit off when the furnace is turned on. An antishort cycle feature is also incorporated which initiates a 3 minute timed off delay when the compressor goes off.
TROUBLESHOOTING CHART COOLING/H P ANALYSIS CHART Pow er Failure Blow n Fus e Unbalanced Pow er, 3PH Loose Connec tion Shorted or Broken Wires Open Fan Ov erload Faulty Thermos tat Faulty Transf ormer Shorted or Open Capacitor Internal Compres s or Overload Open Shorted or Grounded Compress or Compress or Stuc k Faulty Compress or Contactor Faulty Fan Relay Open Control Circ uit Low V oltage Faulty Evap.
SERVICING TABLE OF CONTENTS SERVICING ........................................................................... 82 S-1 CHECKING VOLTAGE ............................................. 83 S-2 CHECKING WIRING ............................................... 83 S-3 CHECKING THERMOSTAT AND WIRING .............. 83 S-18 TESTING CRANKCASE HEATER (OPTIONAL ITEM) .............................................. 104 S-21 CHECKING REVERSING VALVE AND SOLENOID ................................................
SERVICING S-1 CHECKING VOLTAGE S-2 CHECKING WIRING 1. Remove outer case, control panel cover, etc., from unit being tested. WARNING With power ON: WARNING Line Voltage now present. 2. Using a voltmeter, measure the voltage across terminals L1 and L2 of the contactor for the condensing unit or at the field connections for the air handler or heaters. 3. No reading - indicates open wiring, open fuse(s) no power or etc., from unit to fused disconnect service. Repair as needed. 4.
SERVICING ture so both stages call for heat. S-7 CHECKING CONTACTOR AND/OR RELAYS 2. With voltmeter, check for 24 volts at each heater relay. 3. No voltage indicates the trouble is in the thermostat or wiring. 4. Check the continuity of the thermostat and wiring. Repair or replace as necessary. NOTE: Consideration must be given to how the heaters are wired (O.D.T. and etc.). Also safety devices must be checked for continuity.
SERVICING 3. With power ON, energize the relays. T2 T1 WARNING Line Voltage now present. CC VOLT/OHM METER L2 4 L1 Ohmmeter for testing holding coil Voltmeter for testing contacts OHMMETER 2 TESTING COMPRESSOR CONTACTOR (Single Phase) THREE PHASE Using a voltmeter, test across terminals: A. B. L1-L2, L1-L3, and L2-L3 - If voltage is present, proceed to B. If voltage is not present, check breaker or fuses on main power supply..
SERVICING CAUTION: Prolonged operation with the condenser fan motor disconnected will cause the high pressure switch to trip. S-12 CHECKING HIGH PRESSURE CONTROL S-10 MBR/AR*F ELECTRONIC BLOWER TIME DELAY RELAY The MBR/AR*F contains an Electronic Blower Time Delay Relay board, B1370735. This board provides on/off time delays for the blower motor in cooling and heat pump heating demands when “G” is energized.
SERVICING mately 21 PSIG for heat pumps and 55 PSIG for air conditioners. It will automatically cut-in (close) at approximately 50 PSIG for heat pumps and 95 PSIG for air conditioners. Test for continuity using a VOM and if not as above, replace the control. S-10 COPELAND COMFORT ALERT™ DIAGNOSTICS - 3-WIRE MODULE Applies to ASX /ASZ and DSX/DSZ units WARNING HIGH VOLTAGE! Disconnect ALL power before servicing or installing. Multiple power sources may be present.
SERVICING DIAGNOSTICS TABLE: 2-WIRE COMFORT ALERT™ MODULE Sta tus LED Gre e n “POW ER” Re d “TRIP” Sta tus LED De scription Module ha s pow e r Sta tus LED Trouble shooting Inform a tion Supply voltage is present at module terminals Thermostat demand signal 1. Compressor protector is open Y1 is present, but the 2. Outdoor unit power disconnect is open compressor is not 3. Compressor circuit breaker or fuse(s) is open running 4. Broken wire or connector is not making contact 5.
SERVICING Once attached, CoreSense™ provides around-the-clock monitoring for common electrical problems, compressor defects and broad system faults. If a glitch is detected, an LED indicator flashes the proper alert codes to help you quickly pinpoint the problem. See Diagnostic Table: 2-Wire Comfort Alert™ Module on following pages.
SERVICING DIAGNOSTICS TABLE: CORESENSE™ MODULE Flash code number corresponds to the number of LED flashes, followed by a pause and then repeated. TRIP and ALERT LEDs flashing at the same time mean control circuit voltage is too low for operation.
SERVICING DIAGNOSTICS TABLE: CORESENSE™ MODULE (CONT.) Flash code number corresponds to the number of LED flashes, followed by a pause and then repeated. TRIP and ALERT LEDs flashing at the same time mean control circuit voltage is too low for operation.
SERVICING Table 1 - Quick Reference Table 92
SERVICING S-15 CHECKING CAPACITOR 2. Connect the Meter leads to the Capacitor terminals. CAPACITOR, RUN 3. Digital meter will show a reading momentarily (Figure 1). Note the reading. A run capacitor is wired across the auxiliary and main windings of a single phase permanent split capacitor motor. The capacitors primary function is to reduce the line current while greatly improving the torque characteristics of a motor.
SERVICING (Note that the reading may be less than the actual printed value of the capacitor). 5. If you read a significantly lower capacitance or none at all, then capacitor is dead and must be replaced. S-16ACHECKING FAN AND BLOWER MOTOR WINDINGS (PSC MOTORS) The auto reset fan motor overload is designed to protect the motor against high temperature and high amperage conditions by breaking the common circuit within the motor, similar to the compressor internal overload.
SERVICING S-16C CHECKING ECM MOTOR WINDINGS • • Soft Start and Stop Improved Humidity Control MOTOR SPEED ADJUSTMENT WARNING HIGH VOLTAGE! Disconnect ALL power before servicing or installing. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death. 1. Disconnect the 5-pin and the 16-pin connectors from the ECM power head.
SERVICING Cooling/Heat Pump Operation Model Switch 5 OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON MBE1200 MBE1600 MBE2000 Switch 6 CFM OFF OFF ON ON 1,200 1,000 800 600 1,600 1,400 1,200 1,000 2,000 1,800 1,600 1,200 OFF OFF ON ON OFF OFF ON ON Switch Model AEPF1830 1 Switch 2 7 8 Emergecny Heat Pump (Electric) w/Backup Heat Heat 1100 1210 OFF OFF OFF OFF ON OFF OFF OFF 890 935 OFF ON OFF OFF 700 770 OFF OFF OFF OFF 2050 2150 AEPF3036 ON OFF OFF OFF 1750 1835 AEPF
- Check line voltage f or variation or "sag". - Check low v oltage c onnec tions (G, Y , W, R, C) at motor, uns eated pins in motor harnes s connectors. - Check-out sys tem controls - Thermostat. - Perf orm Mois ture Chec k.* - Does removing panel or f ilter reduce "puf f ing"? - Check/replac e f ilter. - Check/correct duc t res trictions . - A djust to c orrect blow er s peed setting. - Incorrec t or dirty f ilter(s). - Incorrec t supply or return ductw ork. - Incorrec t blow er s peed setting.
- Chec k/replac e f ilter. - Chec k/correc t duct restric tions. - A djust to correct blow er speed setting. - Current leakage f rom controls into G, Y , or W. - - Blow er w on't s hut of f . - A ir noise. - Motor f ailure or malf unction has occurred and moisture is present. - Replac e motor and perf orm Moisture Check.* - Mois ture in motor/c ontrol module. - "Hunts" or "puf f s" at high CFM (s peed). - Turn pow er OFF prior to repair.
SERVICING S-16E BLOWER PERFORMANCE DATA SPEED HIGH MEDIUM LOW STATIC MBR800**-* SCFM MBR1200**-* SCFM MBR1600**-* SCFM MBR2000**-* SCFM 0.1 1,240 1,500 1,800 2,160 0.2 1,170 1,460 1,740 2,080 0.3 1,120 1,360 1,680 1,990 0.4 1,060 1,280 1,610 1,890 0.5 980 1,200 1,520 1,790 0.6 900 1,110 1,430 1,690 0.1 900 1,380 1,540 1,730 0.2 850 1,320 1,490 1,670 0.3 790 1,270 1,450 1,590 0.4 740 1,200 1,400 1,520 0.5 680 1,140 13,560 1,420 0.
SERVICING S-16G EEM BLOWER REPLACEMENT For AWUF19-25, AWUF31-32, and AWUF37 Air Handlers. 1. Disconnect power at main electrical panel. 2. Remove front access panel. 3. Remove the two screws on each side holding the lower control box and move out of the way to give access to the blower assembly 6. Install cardboard or rug over coil to protect fins from damage. 7. Remove the three 3/8" screws holding the blower in place. 5.
SERVICING S-17 CHECKING COMPRESSOR WARNING Hermetic compressor electrical terminal venting can be dangerous. When insulating material which supports a hermetic compressor or electrical terminal suddenly disintegrates due to physical abuse or as a result of an electrical short between the terminal and the compressor housing, the terminal may be expelled, venting the vapor and liquid contents of the compressor housing and system. 10.
SERVICING S-17ARESISTANCE TEST Each compressor is equipped with an internal overload. The line break internal overload senses both motor amperage and winding temperature. High motor temperature or amperage heats the disc causing it to open, breaking the common circuit within the compressor on single phase units. Heat generated within the compressor shell, usually due to recycling of the motor, high amperage or insufficient gas to cool the motor, is slow to dissipate.
SERVICING to 28 volt ac. The coil power requirement is 20 VA. The external electrical connection is made with a molded plug assembly. This plug contains a full wave rectifier to supply direct current to the unloader coil. S-17DOPERATION TEST If the voltage, capacitor, overload and motor winding test fail to show the cause for failure: WARNING HIGH VOLTAGE! Disconnect ALL power before servicing or installing. Multiple power sources may be present.
SERVICING 3. Reverse rotation will result in substantially reduced amp draw from tabulated values. 1. Jumper defrost thermostat by placing a jumper wire across the terminals "DFT" and "R"/"R-DFT" at defrost control board. To correct improper rotation, switch any two power supply leads at the outdoor unit contactor. 2. Connect jumper across test pins on defrost control board. The 3-phase scroll compressors are direction of rotation sensitive.
SERVICING 1.2 The compressor and condenser fan are turned on and after a 7 second on delay, the relay on the EBTDR board is energized and the blower motor starts. 3.4 The heat pump is turned off and after a 65 second delay off, the relay on the EBTDR board is de-energized and the blower motor is turned off. 1.3 When the cooling demand “Y” is satisfied, the room thermostat removes the 24Vac from “G” and “Y”. 4.0 Heating Operation 1.
SERVICING 5.0 Defrost Operation On heat pump units, when the room thermostat is set to the heating mode, the reversing valve is not energized. As long as the thermostat is set for heating, the reversing valve will be in the de-energized position for heating except during a defrost cycle. 5.1 The heat pump will be on and operating in the heating mode as described the Heating Operation in section 4. 5.
SERVICING between 30 to 70 seconds and turn off the heater element(s) and the blower motor ramps down to a complete stop. MBE/AEPF WITH SINGLE STAGE GSZ, SSZ, ASZ, and VSZ HEAT PUMPS When used with a single stage GSZ, SSZ, ASZ, or VSZ heat pumps, dip switch #4 must be set to the ON position on the VSTB inside the MBE.
SERVICING The contacts of the LVDR relay on the defrost board closes and supplies 24Vac to “O” and “W2”. The reversing valve is energized and the contacts on HR1 close and turns on the electric heater(s). The unit will continue to run in this mode until the defrost cycle is completed. The blower will drop to 60% of the programmed cfm and the compressor and condenser fan will change to low speed.
SERVICING MBE/AEPF WITH TWO STAGE ASZ & DSZ HEAT PUMP UNITS 3.0 Cooling Operation When used with the ASZ & DSZ two stage heat pumps, dip switch #4 must be set to the OFF position on the VSTB inside the MBE/AEPF. The “Y1” output from the indoor thermostat must be connected to the purple wire labeled “Ylow/Y1” inside the wire bundle marked “Thermostat” and the purple wire labeled “Ylow/Y1” inside the wire bundle marked “Outdoor Unit” must be connected to “Y” at the heat pump.
SERVICING 4.5 As the temperature indoors increase, it will reach a point where the “W2/W3” demand is satisfied. When this happens, the room thermostat will remove the 24Vac from “E/ W1” of the MBE/AEPF. The contacts on HR1 will open between 30 to 70 seconds and turn off the 1st and 2nd heater elements. If the “Y2” demand is present and becomes satisfied the room thermostat will remove the 24Vac from “Y/Y2” of the MBE and the blower motor will change to 60% of the programmed cfm.
SERVICING pressure external to the unit. The installation manual supplied with the blower coil, or the blower performance table in the service manual, shows the CFM for the static measured. Alternately, the system CFM can be determined by operating the electric heaters and indoor blower WITHOUT having the compressor in operation. Measure the temperature rise as close to the blower inlet and outlet as possible.
SERVICING 1. Remove heater element assembly so as to expose fuse link. BRAZING MATERIALS 2. Using an ohmmeter, test across the fuse link for continuity no reading indicates the link is open. Replace as necessary. IMPORTANT NOTE: Torch heat required to braze tubes of various sizes is proportional to the size of the tube. Tubes of smaller size require less heat to bring the tube to brazing temperature before adding brazing alloy. Applying too much heat to any tube can melt the tube.
SERVICING WARNING Do not front seat the service valve(s) with the Compressor open, with the suction line of the comprssor closed or severely restricted. IMPORTANT NOTE: Because of the potential damage to compressors, do not allow suction pressure at service valve to drop below 20 PSIG when pumping unit system down for repair. Outdoor section, depending on line set length and amount of charge in system, may not be able to hold the entire system charge.
SERVICING Charge the system with the exact amount of refrigerant. Refer to the specification section or check the unit nameplates for the correct refrigerant charge. An inaccurately charged system will cause future problems. Units Equipped with Adjustable Expansion Valves should be charged by Subcooling and Superheat adjusted only if necessary.
SERVICING 1. Attach gauges to the high and low side of the system. 2. Start the system and run a "Cooling Performance Test. If the test shows: a. Below normal high side pressure. b. Above normal low side pressure. c. Low temperature difference across coil. d. Low amp draw at compressor. And the charge is correct. The compressor is faulty - replace the compressor.
SERVICING Pressure vs. Temperature Chart R-410A PSIG 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 112 °F -37.7 -34.7 -32.0 -29.4 -36.9 -24.5 -22.2 -20.0 -17.9 -15.8 -13.8 -11.9 -10.1 -8.3 -6.5 -4.5 -3.2 -1.6 0.0 1.5 3.0 4.5 5.9 7.3 8.6 10.0 11.3 12.6 13.8 15.1 16.3 17.5 18.7 19.8 21.0 22.1 23.2 24.3 25.4 26.4 27.4 28.5 29.5 30.5 31.2 32.2 33.2 34.1 35.1 35.5 36.9 PSIG 114.0 116.0 118.0 120.0 122.
SERVICING REQUIRED LIQUID LINE TEMPERATURE LIQUID PRESSURE AT SERVICE VALVE (PSIG) 189 195 202 208 215 222 229 236 243 251 259 266 274 283 291 299 308 317 326 335 345 354 364 374 384 395 406 416 427 439 450 462 474 486 499 511 8 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 112 114 116 118 120 122 124 126 128 REQUIRED SUBCOOLING TEMPERATURE (°F) 10 12 14 16 56 54 52 50 58 56 54 52 60 58 56 54 62 60 58 56 64 62 60 58 66 64 62 60 68 66 64 62 70 68 66 64 72 70 68 66
SERVICING 5. Compare the hi-pressure reading to the "Required Liquid Line Temperature" chart (page 108). Find the hi-pressure value on the left column. Follow that line right to the column under the design subcooling value. Where the two intersect is the required liquid line temperature. Alternately you can convert the liquid line pressure gauge reading to temperature by finding the gauge reading in Temperature - Pressure Chart and reading to the left, find the temperature in the °F. Column. 6.
SERVICING S-115 COMPRESSOR BURNOUT 1. Remove compressor discharge line strainer. When a compressor burns out, high temperature develops causing the refrigerant, oil and motor insulation to decompose forming acids and sludge. 2. Remove the liquid line drier and expansion valve. If a compressor is suspected of being burned-out, attach a refrigerant hose to the liquid line dill valve and properly remove and dispose of the refrigerant. 4. Install new components including liquid line drier.
SERVICING S-202 DUCT STATIC PRESSURES AND/OR STATIC PRESSURE DROP ACROSS COILS 4. Consult proper air handler airflow chart for quantity of air (CFM) at the measured external static pressure. This minimum and maximum allowable duct static pressure for the indoor sections are found in the specifications section. Tables are also provided for each coil, listing quantity of air (CFM) versus static pressure drop across the coil.
ACCESSORIES WIRING DIAGRAMS HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
ACCESSORIES WIRING DIAGRAMS HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
ACCESSORIES WIRING DIAGRAMS HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
ACCESSORIES WIRING DIAGRAMS HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. 3-Phase Heat Kit 25kW Heat Kit Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
WIRING DIAGRAMS S R E L D N A H R I A 125
WIRING DIAGRAMS ADPF, ARPF, ARUF, ATUF EFFECTIVE 12/24/14 SEE N OTE S 2 & 6 BL RD GR WH L1 L2 BK RD PLM 1 2 3 4 5 6 7 8 9 PLF 1 2 3 4 5 6 7 8 9 RD PU BL BR WH TERMINA L BLOC K SHOW N FOR 50HZ MODELS ONLY EQ UIPMENT GROUND USE COPPE R W IRE BR GRND SR HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
WIRING DIAGRAMS AEPF FL FL FL FL HTR2 TL FL HTR1 TL FL R BK BK HTR2 TL FL HTR3 TL FL BK BK R R 1 2 BK HTR2 TL FL HTR1 TL BK HTR1 TL FL HTR1 TL Y HTR3 TL 1 BK HTR4 TL 1 BL BK R 2 PU BK 3 BL PU 4 M1 R BK M1 3 R W BK R M2 5 M4 W 7 3 4 M1 Y R2 R 5 BR M3 M2 M4 M5 M7 M6 M8 R1 R W 6 3 R R2 BK R BK 6 BL 4 BR 5 W 6 7 7 7 Y BK 8 BK R BL BL M2 R BK R BL R M1 M4 BK BK BK M3 M2 R1 6 PU BL M1 4 M3 1 2 PU BK BL R 5
WIRING DIAGRAMS AEPF******CA FL HTR1 TL HTR1 TL FL FL PL1 BK BK HTR2 TL BK RD 2 HTR2 HTR3 1 BK TL HTR1 HTR 1 TL BK TL BK FL HTR 2 TL FL RD PL1 TL BK RD HTR 3 TL FL YL PL1 1 HTR 4 TL 2 PU 3 YL PU 4 M1 RD M1 M3 M2 BK 5 M4 BK WH 7 RD 8 BL BK RD 4 M1 YL R2 RD 5 BR WH 3 BL M3 M2 M4 M5 M7 M6 M8 R1 BK RD RD R2 BL 4 BR 5 BK 6 BK 6 BK RD BK BK 3 BL M2 R1 M2 6 1 PU RD M1 M4 BK 2 BL RD R WH YL PU M1 4 M3 BL 2 BK 3
HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. WIRING DIAGRAMS AR[090-120]4 Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
1) RED WIRES TO BE ON TRANSFORMER TERMINAL "3" FOR 240 VOLTS AND ON TERMINAL "2" FOR 208 VOLTS. 2) SEE COMPOSITE WIRING DIAGRAMS IN INSTALLATION INSTRUCTIONS FOR PROPER LOW VOLTAGE WIRING CONNECTIONS. 3) CONFIRM SPEED TAP SELECTED IS APPROPRIATE FOR APPLICATION. IF SPEED TAP NEEDS TO BE CHANGED, CONNECT APPROPRIATE MOTOR WIRE (RED FOR LOW, BLUE FOR MEDIUM, AND BLACK FOR HIGH SPEED) ON "COM" CONNECTION OF THE EBTDR. INACTIVE MOTOR WIRES MUST BE CONNECTED TO "M1 OR M2" ON EBTDR.
L2 BK R BK M2 M1 PU WH BL BK RD BK 9 8 7 6 5 4 3 2 1 PLM ONE (1) ELEMENT ROWS RD HTR1 TL BK L1 RD L2 FL FL BK M2 BK RD R M1 M4 M3 PU WH BL BK RD RD BK 9 8 7 6 5 4 3 2 1 PLM TWO (2) ELEMENT ROWS RD HTR1 TL HTR2 TL L1 BK RD L2 BK L2 RD M2 BK M2 M4 R2 WH PU BR RD BL BK 9 8 7 6 5 4 3 2 1 PLM THREE (3) ELEMENT ROWS RD YL R1 M1 M3 RD BL RD HTR2 TL YL BK HTR1 TL HTR3 TL M1 BK L1 YL FL FL FL L1 BK RD L2 FL
L2 BK R RD TL PU WH BL BK RD BK ONE (1) ELEMENT ROWS BK M2 M1 HTR 1 9 8 7 6 5 4 3 2 1 RD L1 BK L2 FL FL M2 RD M4 M3 TL TL PU BK WH BL RD RD BK TWO (2) ELEMENT ROWS BK RD BK R M1 HTR2 HTR1 9 8 7 6 5 4 3 2 1 L1 L2 BK RD HTR2 HTR1 BK RD YL R1 M4 M3 BK M2 R2 BL TL YL M1 BK RD TL TL WH PU BR RD BL BK THREE (3) ELEMENT ROWS L2 RD M2 RD HTR3 M1 BK L1 YL FL FL FL 9 8 7 6 5 4 3 2 1 L1 BK RD L2 L1 YL
WH RD or BK B A BL 1 4 7 WH COPPER POWER SUPPLY (USE RATING PLATE) USE MIN. 75° C FIELD WIRE GR CR PU IF REPLACEMENT OF THE ORIGINAL WIRES SUPPLIED WITH THIS ASSEMBLY IS NECESSARY, USE WIRE THAT CONFORMS TO THE NATIONAL ELECTRIC CODE. RD BR WH PLM PLF 1. RED WIRES TO BE ON TRANSFORMER TERMINAL "3" FOR 240 VOLTS AND ON TERMINAL "2" FOR 208 VOLTS. 2. SEE COMPLETE WIRING DIAGRAMS IN INSTALLATION INSTRUCTIONS FOR PROPER LOW VOLTAGE WIRING CONNECTIONS. 3.
HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. WIRING DIAGRAMS 134 ASPT**14**/ASUF**14** 3-Phase Heat Kit Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
6. COMPONENT CODE: C - CONTACTOR DISC - DISCONNECT SWITCH EM - EVAPORATER MOTOR F - FUSE HTR - HEATER ELEMENT R - RELAY SEQ - SEQUENCER TL - THERMAL LIMIT TR - TRANSFORMER 5. WIRING CODE: FACTORY WIRING: HIGH VOLTAGE LOW VOLTAGE FIELD WIRING: HIGH VOLTAGE 4. COLOR CODES: BK - BLACK BL - BLUE BR - BROWN GR - GREEN PU - PURPLE RD - RED WH - WHITE YL - YELLOW 3.
BR WH BL RD DISC BK RD RD PU RD G L1 L2 BR BL WH BL T1 T2 RD EBTDR SPEED UP K1 K1 M1 EBTDR R XFMR-R XFMR-C C GR C BL BL RD RD EVAPORATOR MOTOR LEADS PU COMMON BK HIGH RD LOW BK BK DISC L1 BK BK RD RD BK NC M2 COM NO BK RD RD BR FC BR EM RD PU BK RD SEE NOTE 5 BK * 4 RD 1 BK BK TL2 2 5 BL 3 TR RD TL2* HTR2* * HTR1 TL1 TL1 * HC DISC EM EBTDR WH BK RD YL BL HI TL1 * TL1 4 GREEN PURPLE BROWN COMPONENT CODE R DISCONNECT SWITCH FC EVA
7. FOR UNITS USING 3KW AND 5KW HEATERS, WHITE WIRE WILL BE CONNECTED TO TERMINAL 4. 6. COMPONENT CODE: CCONTACTOR DISC - DISCONNECT SWITCH EM - EVAPORATER MOTOR FFUSE HTR - HEATER ELEMENT RRELAY SEQ - SEQUENCER TL - THERMAL LIMIT TR - TRANSFORMER 5. WIRING CODE: FACTORY WIRING: HIGH VOLTAGE LOW VOLTAGE FIELD WIRING: HIGH VOLTAGE 4. COLOR CODES: BK - BLACK BL - BLUE BR - BROWN GR - GREEN PU - PURPLE RD - RED WH - WHITE YL - YELLOW PK - PINK 3.
6. COMPONENT CODE: CCONTACTOR DISC - DISCONNECT SWITCH EM - EVAPORATER MOTOR FFUSE HTR - HEATER ELEMENT RRELAY SEQ - SEQUENCER TL - THERMAL LIMIT TR - TRANSFORMER 5. WIRING CODE: FACTORY WIRING HIGH VOLTAGE LOW VOLTAGE FIELD WIRING HIGH VOLTAGE LOW VOLTAGE SEE NOTE 2 4. COLOR CODES: BK - BLACK BL - BLUE BR - BROWN GR - GREEN PU - PURPLE RD - RED WH - WHITE YL - YELLOW 3.
6. COMPONENT CODE: CCONTACTOR DISC - DISCONNECT SWITCH EM - EVAPORATER MOTOR FFUSE HTR - HEATER ELEMENT RRELAY SEQ - SEQUENCER TL - THERMAL LIMIT TR - TRANSFORMER 5. WIRING CODE: FACTORY WIRING: HIGH VOLTAGE LOW VOLTAGE FIELD WIRING: HIGH VOLTAGE 4. COLOR CODES: BK - BLACK BL - BLUE BR - BROWN GR - GREEN PU - PURPLE RD - RED WH - WHITE YL - YELLOW 3.
WH BL RD BK BK EBTDR L2 L1 BL GR K1 K1 BR RD C T2 T1 RD WH BL SPEED M1 UP EBTDR R XFMR-R XFMR-C C G RD RD BK RD BK BK NC M2 COM NO BR FC BR EM RD PU BK RD SEE NOTE 5 RD BK * 5 BK 3 BK TL1 TL1 RD 4 * C HC DISC EM EBTDR WH BK RD YL BL HI LO 4 GREEN PURPLE BROWN COMPONENT CODE R DISCONNECT SWITCH FC EVAPORATOR MOTOR ELECTRONIC BLOWER TL TR TIME DELAY RELAY CONTACTOR HTR HEATER CONTACTOR GR PU BR BL C TL2 * TL2 M2 L2 WH BR EBTDR EBTDR RELAY
7. COMPONENT CODE: CCONTACTOR DISC - DISCONNECT SWITCH EM - EVAPORATER MOTOR FFUSE HTR - HEATER ELEMENT RRELAY SEQ - SEQUENCER TL - THERMAL LIMIT TR - TRANSFORM ER 6. WIRING CODE: FACTORY WIRING HIGH VOLTAGE LOW VOLTAGE FIELD WIRING HIGH VOLTAGE LOW VOLTAGE SEE NOTE 3 5. COLOR CODES: BK - BLACK BL - BLUE BR - BROWN GR - GREEN PU - PURPLE RD - RED WH - WHITE YL - YELLOW 4.
MBR HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
TO MBE HKR Heat Kit TO HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. WIRING DIAGRAMS OUTDOOR COM OT1 PJ4 OT2 PJ2 PJ6 Blower Section Typical Wiring Schematic MBE Blower with Electric Heat. This wiring diagram is for reference only. Not all wiring is as shown above. Wiring is subject to change.
HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. WIRING DIAGRAMS 144 S T I L P S E T O M C / RE A Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
L2 L1 1 SR IO CM AUX M AIN BL BK BR PU ALTERNATE DOUBLE POLE CONTACTOR T2 T1 YL 2 5 BK BK YL RD CONTROL BOX IO BK C R YL AUX M AIN C OM P RD S BL Y L/PK BK C L2 T2 BK LPS YL PU L1 T1 BK YL H SA (IF USED) NOTE 2 RD RD C RD F RC CF BL YL YL/PK EQUIPMENT GROUND SEE NOTE 3 RD RD BR YL RD RD SC C Y LV JB SEE N OTE 1 L1 C T1 C IO C S N 2 AI C M SC C (IF USED) SA RC CF X N AU F 1 Y H T2 C USE N.E.C.
YL T2 L2 T1 L1 1 SR BL IO CM AUX MAIN ALTERNATE DOUBLE POLE CONTACTOR 2 5 BK BK BR PU BK YL RD CONTROL BOX C R AUX MAIN COMP YL BL S BK L1 T1 BK C L2 T2 BK YL RCCF RD SA (IF USED) NOTE 2 RD RD SC YL C BL RD BR F RD EQUIPMENT GROUND SEE NOTE 3 H PU RD RD C BL SEE NOTE 1 CONTROLS SHOWN WITH THERMOSTAT IN 'OFF' POSITION.
BK ALTERNATE DOUBLE POLE CONTACTOR L2 L1 AUX MAIN CM IO DFT Y T2 PS2 T1 Y YL W BL HVDR 1 BK BR PU BK RVC PU YL/PK BK 0 2 C-RV YL/PK 0 BK OR 0-RV WH BK BL/PK LVDR RD DC CNT SR YL/PK R-PS1 R-DFT DFT DF2 DF1 CCR 5 BK RD BK YL/PK LPS BL/PK C C C R R BK BK BK BL BL RD RD SC BL FIELD WIRING HIGH VOLTAGE LOW VOLTAGE WIRING CODE FACTORY WIRING HIGH VOLTAGE LOW VOLTAGE OPTIONAL HIGH VOLTAGE COLOR CODE BK --------------- BLACK BL/PK ---------- BLUE/PIN
L2 L1 1 Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
BK L2 L1 1 SR IO CM AUX MA IN BL BK BR PU ALTERNATE DOUBLE POLE CONTACTOR T2 T1 YL 2 5 C CSM BK YL RD CONTROL BOX P Y PU IO BK C BK C YL R YL AUX M AIN C OM P RD S YL/PK PU L1 C L2 T2 BK LPS BK T1 BK C RD RC CF F HERM SA (IF USED) N OTE 2 RD BR RD RD YL YL YL BL YL YL/PK EQUIPMENT GROUND NOTE 3 RD PU RD RD SC C Y LVJB SEE NO TE 1 L1 C C CSM Y P C C S M T1 IO CONTROLS SHOWN WITH THERMOSTAT IN 'OFF' POSITION.
L2 L1 Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
L2 L1 1 SR IO CM AUX MAIN ALTERNATE DOUBLE POLE CONTACTOR T2 T1 YL 2 5 BK BK BR PU BL CONTROL BOX BK YL RD PU Y BK C YL BK CSM C P BL YL IO C R AUX MAIN COMP BL/PK YL RD S HPS YL/PK BL/PK BL/PK YL YL/PK L1 LPS C L2 T2 BK YL BK T1 YL/PK BL/PK PU BK C RD RCCF HERM F RD SA (IF USED) NOTE 2 BR RD RD YL YL BL YL/PK EQUIPMENT GROUND NOTE 3 RD PU RD RD SC YL C LVJB SEE NOTE 1 L1 C C S M T1 C CONTROLS SHOWN WITH THERMOSTAT IN 'OFF'
YL T2 L2 T1 L1 1 SR BL IO CM AUX MAIN ALTERNATE DOUBLE POLE CONTACTOR 2 5 BK BK BR PU BK YL RD CONTROL BOX C R AUX MAIN COMP YL S BL L1 T1 BK BK C L2 T2 BK YL RCCF RD SA (IF USED) NOTE 2 RD RD SC YL C BL RD BR F RD EQUIPMENT GROUND SEE NOTE 3 H PU RD RD C BL SEE NOTE 1 CONTROLS SHOWN WITH THERMOSTAT IN 'OFF' POSITION.
T2 L2 T1 L1 PU YL BK RD CSM YL DFT ALTERNATE DOUBLE POLE CONTACTOR YL BL IO AUX MAIN BK PS2 1 BK CM YL RD BR PU YL BK BK RVC YL YL/PK LPS HPS PU C C C R R YL/PK BL/PK BK 0 2 W YL/PK OR 0 SR C-RV WH BK BK 0-RV 5 BK Y YL Y PU CNT PU HVDR RD LVDR YL/PK R-PS1 R-DFT DFT DF2 DF1 CCR C RP Y C RD BK RD BK DC CONTROL BOX BL PU C R AUX S C RD RD SC F RD BK RD BL RD YL GR EQUIPMENT GROUND SEE NOTE 3 YL RCCF RD SA (IF USED
T2 L2 T1 L1 BL BK YL YL DFT IO AUX MAIN BK YL CM BK Y RD CSM CR P Y C PU ALTERNATE DOUBLE POLE CONTACTOR YL 1 RD BR PU YL BK BK RVC YL PU R YL/PK LPS HPS PU C C C R YL/PK BL/PK BK 0 2 PS2 SR W 5 BK C-RV YL/PK OR 0 RD Y YL 0-RV WH BK BK CNT PU HVDR RD R-PS1 R-DFT DFT DF2 DC CONTROL BOX LVDR YL/PK RD BK DF1 CCR BK RD PU BL PU C R AUX S C RD RD SC F RD BK RD BL RD YL GR EQUIPMENT GROUND SEE NOTE 3 YL RCCF RD
T2 L2 T1 L1 BL BK YL YL DFT IO AUX MAIN BK YL CM BK Y RD CSM CR P Y C PU ALTERNATE DOUBLE POLE CONTACTOR YL 1 RD BR PU YL BK BK RVC YL PU YL/PK LPS HPS PU C C C R R YL/PK BL/PK BK 0 2 PS2 SR W 5 BK C-RV YL/PK OR 0 RD Y YL 0-RV WH BK BK CNT PU HVDR RD R-PS1 R-DFT DFT DF2 DC CONTROL BOX LVDR YL/PK RD BK DF1 CCR BK RD PU BL PU C R AUX S C RD RD SC F RD BK RD BL RD YL GR EQUIPMENT GROUND SEE NOTE 3 YL RCCF RD SA (
Y C SEE NOTE 7 CSM L2 L1 CM BK IO RD AUX MAIN BL/PK Y RVC DFT ALTERNATE DOUBLE POLE CONTACTOR T2 T1 BL HPS RD (LOW) BK (HIGH) BR PU BK PU YL/PK BL/PK BL/PK OR C C C R R DT LPS YL/PK BK BK BL/PK YL/PK 0 BK RD 2 Y 1 SR W 5 C-RV YL WH BK BK 0 C R P PU BK PS2 YL/PK 0-RV YL/PK RD R-PS1 CNT BL RD DFT R-DFT HVDR RD DF1 DF2 LVDR BK RD RD BK DC CCR BL RD RD BL BL RD YL RD BK BL BK CH C 2 1 CHS MAIN R AUX YL S CS Y
HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. WIRING DIAGRAMS *SX160[24-60]1** Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
L2 L1 Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
1 SR T2 L2 T1 L1 BL PU OR IO CM AUX MAIN RD (LOW) BK (HIGH) BR PU W2 R R BL PU RD RD DFT H V D R BK BK YL RD C BK R AUX MAIN RD BK S COMP YL CH (IF USED) NOTE 3 BK CADM DC SOL DF1 DF2 Y2 R C Y1 R C S YL RD WH RD BK RD RD O O ALTERNATE DOUBLE POLE CONTACTOR YL 2 5 BK BK BL C Y LVDR DC CS Y2 C BK RD BK BK BK BK BL/ PK BL/ PK YL/ PK BL DT HPS LPS PU PU YL/ PK YL/ PK BK BK L1 T1 BK RD BK L2 T2 BL BK BL BK BK YL YL BK BK RD
1 T2 L2 L1 BL T1 GR/YL SR Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
YL/PK BL/PK LPS HPS BL/PK PU YL/PK CM BR BK YL L1 RD COMP BK L3 T3 L2 L3 L2 T2 PU L1 L2 L3 BK BK L1 YL BK YL BK T1 SEE NOTE 3 BL CONTROL BOX BK C BK PU CH PU BR SEE NOTE 3 BK SEE NOTE 2 EQUIPMENT GROUND FC RD C LVJB SEE NOTE 1 CONTROLS SHOWN WITH THERMOSTAT IN 'OFF' POSITION.
IO CM AUX MAIN BK BR PU YL YL T1 BK BL Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. C T3 RD L3 T3 L2 YL T2 RD BK COMP T2 L1 T1 BK CONTROL BOX PU RD RD BR EQUIPMENT GROUND SEE NOTE 2 FC C SEE NOTE 1 CONTROLS SHOWN WITH THERMOSTAT IN 'OFF' POSITION.
YL T2 L2 T1 L1 1 SR BL IO CM AUX MAIN ALTERNATE DOUBLE POLE CONTACTOR 2 5 BK BK BR PU BK YL RD CONTROL BOX C R AUX MAIN COMP YL BL S BK L1 T1 BK C L2 T2 BK RD YL RCCF RD SA (IF USED) NOTE 2 RD SC YL C BL RD BR F RD EQUIPMENT GROUND SEE NOTE 3 H PU RD RD C SEE NOTE 1 CONTROLS SHOWN WITH THERMOSTAT IN 'OFF' POSITION.
WH YL BL 2 T2 L2 T1 L1 BL CM GND L1 L2 BK BR GR/YL ALTERNATE DOUBLE POLE CONTACTOR YL 1 SR BK YL RD C R AUX MAIN COMP BK YL BL S BK L1 T1 BK C GR BK L2 T2 BK RD YL RCC RD CH SA (IF USED) NOTE 2 RD SC YL C BL RD F RD EQUIPMENT GROUND SEE NOTE 3 H RD RD C SEE NOTE 1 COMPONENT CODE C --------------- CONTACTOR CM ------------ OUTDOOR FAN MOTOR COMP -------- COMPRESSOR IO -------------- INTERNAL OVERLOAD LVJB ---------- LOW VOLTAGE JUNCTION BOX RCC -------
HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. WIRING DIAGRAMS GSX160611F* Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
LPS BL/PK YL/PK Y HPS BL/PK PS2 BK Y RVC W BK HVDR PU CM BR BK BK OR 0 RD C-RV WH BK 0-RV BL/PK LVDR YL/PK R-PS1 R-DFT DFT DF2 DF1 DC RD PU CNT DFT RD RD CCR YL/PK RD RD BK (IF USED) NOTE 2 C C C R R CH CONTROL BOX YL RD BL BK COMP L1 L2 L3 BK BL PU SEE NOTE 3 PU BL C BL BK L1 T1 BK YL BK L1 L2 L2 T2 BK L3 T3 PU RD BK BL L3 BK 2 3 PU BR FC RD CMR SEE NOTE 3 EQUIPMENT GROUND 1 BL OR OR C Y O W2 R SEE NOTE
T2 L2 T1 L1 AUX MAIN CM IO DFT Y YL PS2 BL Y 1 BK BR PU BK RVC PU YL/PK BK 0 2 W SR HVDR YL/PK 0-RV 5 BK C-RV BK OR 0 WH BK BL/PK CNT RD DC LVDR YL/PK R-PS1 R-DF T DFT DF2 DF1 CCR ALTERNATE DOUBLE POLE CONTACTOR BK RD BK YL/PK LPS BL/PK C C C R R R BK YL RD BL/PK PU HPS BL RD C BK C BK IO COMP PU CH S C RD AUX MAIN RD S BK YL YL YL BL YL GR SEE NOTE 3 E QU IPM E NT GRO UN D RCCF HERM F RD SA (IF USED) NOTE 2 RD RD
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
BK L2 ALTERNATE DOUBLE POLE CONTACTOR T2 AUX MAIN CM IO DFT Y L1 PS2 T1 Y YL W BL HVDR 1 BK BR PU BK RVC PU YL/PK BK 0 2 C-RV YL/PK 0 BK OR 0-RV RD LVDR WH BK BL/PK CNT SR YL/PK R-PS1 R-DFT DFT DF2 CCR 5 BK RD BK DF1 DC YL/PK LPS BL/PK C C C R R BK YL RD BL/PK PU HPS BL RD BK C C COMP CHS RD BR CH R AUX MAIN YL RD RD L2 YL BK L1 T1 T2 BK BK BK BL BL C RD S F RD YL RCCF RD BL BK RD GR EQUIPMENT GROUND SEE N
L2 L1 RVC CM IO BK RD AUX MAIN BL/PK HPS RD (LOW) BK (HIGH) BR PU YL/PK BL/PK BL/PK OR 0 BK DFT Y RD ALTERNATE DOUBLE POLE CONTACTOR T2 T1 YL BL PS2 1 Y 2 W SR HVDR 5 BK C-RV BK 0 PU WH BK 0-RV YL/PK LVDR RD R-PS1 DC C C C R R YL/PK DT LPS YL/PK BK BK BL/PK CNT RD BK R-DFT DFT DF2 DF1 CCR YL/PK RD RD BK BL RD BL YL RD BK BK BL C R AUX MAIN COMP PU C YL S RD CS Y2 C BK YL RD YL H BL C EQUIPMENT GROUND NOT
T2 L2 T1 L1 1 SR BL IO CM AUX MAIN ALTERNATE DOUBLE POLE CONTACTOR YL 2 5 BK BK BR PU BK YL RD CONTROL BOX C R AUX MAIN COMP BL/PK S HPS L1 T1 C L2 T2 BK BK BK YL/PK BL/PK BL C RCCF YL YL BL HERM YL F SA (IF USED) NOTE 2 RD BR RD RD RD YL LPS YL/PK EQUIPMENT GROUND USE COPPER CONDUCTORS ONLY RD PU RD RD SC C BL NOTE 1 L1 C T1 C CM IO IO M CONTROLS SHOWN WITH THERMOSTAT IN 'OFF' POSITION.
T2 L2 T1 L1 1 SR BL IO AUX MAIN CM ALTERNATE DOUBLE POLE CONTACTOR 2 YL BK 5 BK BR PU BK YL RD C BL/PK HPS R AUX COMP MAIN YL/PK BL/PK BL S BL/PK YL/PK YL RCCF PU RD BR YL H RD RD YL RD F RD RD RD C BL LPS YL/PK EQUIPMENT GROUND SEE NOTE 3 SA (IF USED) NOTE 2 C L2 T2 BK YL/PK L1 T1 BK BK SC Y C SEE NOTE 1 CONTROLS SHOWN WITH THERMOSTAT IN 'OFF' POSITION.
T2 L2 T1 L1 1 SR BL IO CM AUX MAIN ALTERNATE DOUBLE POLE CONTACTOR YL 2 5 BK RD (LOW) BK (HIGH) BR PU BL RD BK YL RD PU C R AUX MAIN S HPS BL CS Y2 C YL 2 1 L1 T1 YL/PK RD C L2 T2 BK BK BK YL/PK BL/PK BL YL/PK BL BK COMP BL/PK BL/PK BK YL BL HERM YL YL F YL RCCF RD RD SA (IF USED) NOTE 2 RD BR C RD RD SC BL CMR LPS YL/PK EQUIPMENT GROUND USE COPPER CONDUCTORS ONLY RD PU RD RD 3 5 4 C Y2 YL Y BL NOTE 1 L1 Y2 ) CM IO IO C
BK L2 L1 ALTERNATE DOUBLE POLE CONTACTOR T2 Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
T2 L2 T1 L1 YL BL AUX MAIN CM IO DFT Y 1 PS2 YL/PK BK BR PU BK RVC OR PU LPS BL/PK C C C R R YL/PK YL/PK BK 0 2 Y SR W BK 0 5 BK HVDR 0-RV C-RV WH BK BL/PK CNT RD DC LVDR YL/PK R-PS1 R-DFT DFT DF2 DF1 CCR ALTERNATE DOUBLE POLE CONTACTOR BK RD BK R BK YL RD BL/PK PU HPS BL RD C BK C T1 IO COMP PU CH S C RD AUX MAIN RD S BK YL YL YL BL YL GR SEE NOTE 3 EQ U IP M ENT G RO UN D RCCF HERM F RD SA (IF USED) NOTE 2 RD RD
BK L2 L1 RVC CM IO BK RD AUX MAIN RD (LOW) BK (HIGH) BR PU HPS BL/PK YL/PK BL/PK BL/PK 0 BK DFT BL Y RD ALTERNATE DOUBLE POLE CONTACTOR T2 T1 YL 2 PS2 1 Y SR W 5 HVDR YL/PK C-RV BK OR 0 PU WH BK 0-RV YL/PK LVDR RD DC C C C R R YL/PK DT LPS YL/PK BK BK PU CNT RD R-PS1 R-DFT DFT DF2 DF1 CCR BK RD RD BK BL BK RD YL RD PU BL BK BL MAIN R AUX YL S RD CS Y2 C BK RD YL H BL YL C EQUIPMENT GROUND NOTE 4 RCCF RD G
YL T2 L2 T1 L1 1 SR BL IO CM AUX MAIN ALTERNATE DOUBLE POLE CONTACTOR 2 5 BK BK BR PU BK YL RD CONTROL BOX C R AUX MAIN COMP YL BL S BK L1 T1 BK C L2 T2 BK YL RCCF RD SA (IF USED) NOTE 2 RD RD SC YL C BL RD BR F RD EQUIPMENT GROUND SEE NOTE 3 H PU RD RD C BL SEE NOTE 1 CONTROLS SHOWN WITH THERMOSTAT IN 'OFF' POSITION.
L2 L1 1 BL IO CM AUX MAIN ALTERNATE DOUBLE POLE CONTACTOR T2 T1 YL 2 SR BK BR PU BK YL RD C IO R AUX MAIN COMP S RD BK YL BL T1 BK RD L1 BR C RD RD RD RCCF NOTE 3 CH GR YL SA (IF USED) NOTE 2 YL YL BL HERM YL F RD EQUIPMENT GROUND NOTE 4 RD PU C RD RD CHS RD BK L2 T2 BK BK BK SC C NOTE 1 CONTROLS SHOWN WITH THERMOSTAT IN 'OFF' POSITION.
YL T2 L2 T1 L1 1 SR BL IO CM AUX MAIN ALTERNATE DOUBLE POLE CONTACTOR 2 5 BK BK BR PU BK YL RD CONTROL BOX IO C MAIN R AUX BL S BL/PK COMP BL/PK BL/PK L1 C L2 T2 BK HPS BK T1 BK RD C RD RCCF HERM F RD SA (IF USED) NOTE 2 BR RD RD YL YL YL BL YL EQUIPMENT GROUND PU RD RD SC C BL SEE NOTE 1 CONTROLS SHOWN WITH THERMOSTAT IN 'OFF' POSITION.
T2 L2 T1 L1 YL AUX MAIN CM IO DFT Y BL PS2 1 BK BR PU BK RVC PU LPS BL/PK C C C R R YL/PK YL/PK BK 0 2 Y SR W BK OR 0- RV YL/PK C-RV WH BK 0 5 BK HVDR BL/PK CNT RD DC LVDR YL/PK R-PS1 R-DFT DFT DF2 DF1 CCR ALTERNATE DOUBLE POLE CONTACTOR BK RD BK R BK YL RD BL/PK PU HPS BL RD C BK C BK CH S IO COMP CH SEE NOTE 4 RD BR PU C RD AUX MAIN RD S BK YL YL YL BL YL GR SEE NOTE 3 EQU IP M ENT GRO UN D RCCF HERM F RD
