AVPTC Installation Instructions ComfortBridge

ManualsBrandsGoodman ManualsAir Handlers2 Ton, Multi-Position Variable Speed Air Handler

AVPTC**14**

19001 Kermier Rd., Waller, TX 77484

www.goodmanmfg.com - or - www.amana-hac.com

P/N: IOA-4030B Date: March 2020

AIR HANDLERS

INSTALLATION & OPERATING INSTRUCTIONS

ATTENTION INSTALLING PERSONNEL

Prior to installaon, thoroughly familiarize yourself with this Instal-

laon Manual. Observe all safety warnings. During installaon or

repair, cauon is to be observed. It is your responsibility to install the

product safely and to educate the customer on its safe use.

Contents

1 Important Safety Instructions .................................... 2

2 Shipping Inspection ................................................... 3

3 Codes & Regulations .................................................. 3

4 Replacement Parts ..................................................... 3

5 Pre-Installation Considerations ................................. 3

6 Installation Location ................................................... 3

7 Refrigerant Lines ........................................................ 5

8 Condensate Drain Lines ............................................. 8

9 Ductwork ..................................................................... 9

10 Return Air Filters ......................................................... 9

11 Achieving1.4%and2.0%AirowLow

Leakage Rate ............................................................... 9

12 Electric Heat ................................................................ 9

13 Electrical and Control Wiring................................... 10

14 AVPTC Motor Orientation ......................................... 11

15 Cool Cloud HVAC Phone Application ...................... 11

16 Quick Start Guide for Communicating

Outdoor Units ............................................................ 12

17 Quick Start Guide for Non-Communicating

Outdoor Units ............................................................ 12

18 Dehumidication ....................................................... 14

19 Auxiliary Alarm Switch ............................................ 14

20 Start-Up Procedure ................................................... 14

21 Accessories ............................................................... 14

22 RampingProles ...................................................... 15

23 Electric Air Cleaner Warning.................................... 15

24 Start-Up Procedure ................................................... 16

25 Regular Maintenance ................................................ 16

26 Air Handler Troubleshooting Matrix ........................ 17

27 Air Handler Display .................................................. 19

28 AirowLabel ............................................................ 22

29 Wiring Diagram ........................................................ 23

RECOGNIZE THIS SYMBOL AS A

SAFETY PRECAUTION.

Only personnel that have been trained to install, adjust, ser-

viceorrepair(hereinafter,“service”)theequipmentspecied

in this manual should service the equipment. The manufac-

turer will not be responsible for any injury or property dam-

age arising from improper service or servide procedures.

If you service this unit, you assume responsibility for any

injury or property damage which may result. In addition, in

jurisdictions that require one or more licenses to service the

equipmentspeciedinthismanual,onlylicensedpersonnel

should servise the equipment.

Improper installation, adjustment, servicing or repair of the

equipmentspeciedinthismanual,orattemptingtoinstall,

adjust,serviceorrepairtheequipmentspeciedinthis

manual without proper training may result in product dam-

age, property damage, personal injury or death.

WARNING

www.P65Warnings.ca.gov

PROP 65 WARNING

FOR CALIFORNIA CONSUMERS

0140M00517-A

WARN ING

This device, which was assembled by Goodman Manufacturing

Company, L.P., contains a component that is classied as an

intentional radiator. This intentional radiator has been certied by

the FCC: FCC ID QOQBGM111. And this international radiator has

an Industry Canada ID: IC 5123A-BGM111.

This device complies with Part 15 of the FCC’s Rules. Operation of

this device is subject to two conditions:

(1) This device may not cause harmful interference; and

(2) This device must accept any interference received, including

interference that may cause undesirable operation.

And this device meets the applicable Industry Canada technical

specications.

The manufacturer of the intentional radiator (model no. BGM111) is

Silicon Laboratories Finland Oy, which can be contacted by calling

617-951-0200. (www.silabs.com)

The FCC responsible party is Goodman Manufacturing Company,

L.P., and may be contacted by calling (713)-816-2500, or at 19001

Kermier RD., Waller TX 77484. (www.GoodmanMFG.com)

This equipment complies with FCC radiation exposure limits. To

ensure compliance, human proximity to the antenna shall not be

less the 20cm during normal operations.

Summary of content (28 pages)

PAGE 1
AVPTC**14** AIR HANDLERS INSTALLATION & OPERATING INSTRUCTIONS Contents 1 2 3 4 5 6 7 8 9 10 11 Important Safety Instructions..................................... 2 Shipping Inspection.................................................... 3 Codes & Regulations................................................... 3 Replacement Parts...................................................... 3 Pre-Installation Considerations.................................. 3 Installation Location..................................
PAGE 2
1 Important Safety Instructions The following symbols and labels are used throughout this manual to indicate immediate or potential safety hazards. It is the owner’s and installer’s responsibility to read and comply with all safety information and instructions accompanying these symbols. Failure to heed safety information increases the risk of personal injury, property damage, and/or product damage.
PAGE 3
2 Shipping Inspection 5 Always transport the unit upright; laying the unit on its side or top during transit may cause equipment damage. The installer should inspect the product upon receipt for shipping damage and subsequent investigation is the responsibility of the carrier. The installer must verify the model number, specifications, electrical characteristics, and accessories are correct prior to installation.
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6.1 Upflow Installation CMK0008 CMK0009 CMK0010 CMK0012 CMK0013 CMK0014 Condensa te Condensa te Condensa te Condensa te Condensa te Condensa te Kit Ki t Kit Ki t Kit Ki t No field modifications are mandatory; however, to obtain maximum efficiency, the horizontal drip shield, side drain pan and drain pan extension can be removed.
PAGE 5
7. The bottom left drain connection is the primary drain for this application and condensate drain line must be attached to this drain connection. The top connection of the three drain connections on the drain pan must remain plugged for this application. The bottom left drain connection is for the secondary drain line (if used). HORIZONTAL RIGHT Figure 5 7 Refrigerant Lines NOTE: Refrigerant tubing must be routed to allow adequate access for servicing and maintenance of the unit. 7.
PAGE 6
Upper Tie Plate Control Deck Blower Access Panel Downflow Bracket Center Support Coil Access Panel Tubing Panel Filter Bracket Filter Access Panel UV Knockout INTERNAL PART TERMINOLOGY EXTERNAL PART TERMINOLOGY Figure 6 Figure 7 Coil Slides on the downflow bracket Remove side drain pan extension for IMPORTANT NOTE: Ensure coil slides on the rails along the groove provided on the drain pan side walls. Failure to do so will result in improper condensate drainage.
PAGE 7
.3 Tubing Connections for TXV Models 3. Check subcooling and superheat. Systems with TXV application should have a subcooling of 7 to 9°F and superheat of 7 to 9°F TXV models come with factory installed TXV with the bulb pre-installed on the vapor tube. a. If subcooling and superheat are low, adjust TXV to 7 to 9°F, and then check subcooling. NOTE: To adjust superheat, turn the valve stem clockwise to increase and counter clockwise to decrease. b.
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CAUTION SATURATED SUCTION PRESSURE TEMPERATURE CHART SUCTION PRESSURE PSIG 8 If secondary drain is not installed, the secondary access must be plugged. SATURATED SUCTION TEMPERATURE ºF R-22 Insulate drain lines located inside the building or above a finished living space to prevent sweating. Install a condensate trap to ensure proper drainage.
PAGE 9
Ductwork 9.1 H EAT KIT NO M IN AL k W CFM This air handler is designed for a complete supply and return ductwork system. To ensure correct system performance, the ductwork is to be sized to accommodate 350-450 CFM per ton of cooling with the static pressure not to exceed 0.5” in w.c. Refer to ACCA Manual D, Manual S and Manual RS for information on duct sizing and application. Flame retardant ductwork is to be used and sealed to the unit in a manner that will prevent leakage.
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NOTE: The Temperature Rise Tables can also be used to estimate the air handler airflow delivery. When using these tables for this purpose set the room thermostat to maximum heat and allow the system to reach steady state conditions. Insert two thermometers, one in the return air and one in the supply air. The temperature rise is the supply air temperature minus the return air temperature. Using the temperature rise calculated, CFM can be estimated from the TR formula above.
PAGE 11
13.4.1 Air Handler Only (Non-Heat Kit Models) The building supply connects to the stripped black and red wires contained in the air handler electrical compartment cavity. A ground screw is also contained in this area. Attach the Supply wires to the air handler conductors as shown in the unit wiring diagram using appropriately sized solderless connectors or other NEC or CEC approved means. 13.4.
PAGE 12
This air handler is Bluetooth ready and functions with the Cool Cloud HVAC phone application designed to improve the contractor’s setup / diagnostic experience. Users can see specific model information, review active diagnostic error codes, observe system menu testing of all operational modes (heat / cool / fan) directly from the phone. The phone application is also capable of directly updating the air handler software anytime updates are available. The application will automatically notify the user.
PAGE 13
2. Download the Cool Cloud HVAC phone application. Note: When new versions of Bluetooth Communication Software and Air Handler Control Software are available, the phone application notifies the user. Software updates are classified as either optional or mandatory and installed by using the phone application. Ensure all mandatory software updates have been installed. Review notes for optional software updates and install if necessary. 3.
PAGE 14
ModelM AX CFM AVPTC25B14 AVPTC29B14 AVPTC35B14 AVPTC37B14 1200 AVPTC33C14 1300 water level in the evaporator coil base pan reaches an undesirable level. The control responds by displaying a “” error code and turning off the outdoor condensing unit. If the AUX switch is detected to be in the closed position for 30 seconds, normal operation resumes and the error message is no longer displayed.
PAGE 15
1. Make sure the installed 24VAC thermostat is capable of controlling the accessory or accessories. 2. Connect the appropriate accessory control wires to the accessory devices from the thermostat (see thermostat manual for connection and setup instructions). 3. If the thermostat is capable of providing a continuous fan call (G signal) during accessory operation: Make sure to connect the thermostat G terminal to the G terminal on the indoor unit.
PAGE 16
23 Electric Air Cleaner Warning 25 Regular Maintenance The control is equipped with an Accessory Relay and a pair of ¼ inch accessory terminals which is normally open, labeled EAC-IN and EAC-OUT (see accessory contacts graphic). The Accessory Relay is configured to close anytime the blower is running. A closed relay means the two terminals will have continuity between them (the control does not energize these contacts). It is recommended to utilize 24VAC with these terminals and limit the current to 1A.
PAGE 17
26 Air Handler Troubleshooting Matrix Symptoms of Abnormal Operation Diagnostic / Status LED Codes No outdoor unit operations  No Air Handler operation  No Air Handler operation Fault Description Possible Causes Communication error with outdoor unit Corrective Actions Improper low voltage wiring between the indoor and outdoor unit Locate and correct improper low voltage wiring issue Outdoor control board lost power duirng operation Identify reason outdoor control board lost power during
PAGE 18
26 Air Handler Troubleshooting Matrix (continued) Symptoms of Abnormal Operation No Air Handler operation Diagnostic / Status LED Codes  Fault Description Circulator blower motor senses a loss of rotor control Circulator blower motor senses high current No Air Handler operation  Circulator blower motor fails to start 10 consecutive times Possible Causes Abnormal motor loading, sudden change in speed or torque, sudden blockage of air handler air inlet or outlet Obstruction in circulator blowe
PAGE 19
27 Air Handler Display LED Display     Menu Description View 6 most recent fault codes and Clear Fault Codes if desired (furnace) Restart communications between the indoor and outdoor unit. Control Firmware Revision Number Control Shared Data Revision Number  Constant Fan Speed as percent of maximum airflow.
PAGE 20
27 Air Handler Display (continued) LED Display       Menu Description View 6 most recent fault codes and Clear Fault Codes if desired (outdoor communicating units) Menu is enabled if the  menu is set to 6. Select the target time the system will attempt to satisfy the thermostat. Menu is enabled if the  menu is set to 6. Select the percentage past the target time when the system will enable electric heat operation during heat mode. Menu is enabled if the  is set to 6.
PAGE 21
27 Air Handler Display (continued) LED Display                *    Descrip�on of System Status Idle Constant Fan Compressor Cooling, Single-Stage (non-comm units) Compressor Cooling, Low Stage (non-comm units) Compressor Cooling, High Stage (non-comm units) Compressor Cooling, Low Stage (comm units) Compressor Cooling, High Stage (comm units) Compressor Heat, Single-Stage (non-comm.
PAGE 22
28 Air Flow Label Menu Navigation and Selection Instructions Tonnage Menu (t o n) Using Phone Application over Bluetooth Network: 1) Connect to the air handler (instructions provided by phone during connection process). 2) Select desired settings menu 3) Select item that requires adjustment and make necessary selection 4) Submit Changes Tonnage Selection 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0 3.1 3.2 3.3 3.4 3.
PAGE 23
29 Wiring Diagrams HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING. WARNING (SEE NOTE 4) GROUND LUG 208/230 VAC TO HEATER KIT L2 L1 8 7 4 6 3 5 2 1 L1 (SEE NOTE 6) RD BK 9 MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
PAGE 24
29 Wiring Diagrams WARNING HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. 3-Phase Heat Kit Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
PAGE 25
AIR HANDLER AIR HANDLER HOMEOWNER’S ROUTINE MAINTENANCE RECOMMENDATIONS We strongly recommend a bi-annual maintenance checkup be performed before the heating and cooling seasons begin by a qualified servicer. REPLACE OR CLEAN FILTER IMPORTANT NOTE: Never operate unit without a filter installed as dust and lint will build up on internal parts resulting in loss of efficiency, equipment damage and possible fire. An indoor air filter must be used with your comfort system.
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