TECHNICAL MANU AL MANUAL *CVM96 & *MVM96 40" 96% Gas Furnace • Refer to Service Manual RS6612001 for installation, operation, and troubleshooting information. • All safety information must be followed as provided in the Service Manual. • Refer to the appropriate Parts Catalog for part number information. • Model numbers listed on page 3. This manual is to be used by qualified, professionally trained HVAC technicians only.
V FURNACE TYPE V: Two Stage/ Variable-Speed M M 060 3 B X A A MINOR REVISION A: Initial Release MAJOR REVISION A: Initial Release ADDITIONAL FEATURES N: Natural Gas X: Low NOx CABINET WIDTH B: 17-1/2" C: 21" D: 24-1/2" AIRFLOW CAPABILITY @ 0.
PRODUCT IDENTIFICATION The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information. GCVM960604CXA* GCVM960805DXA* GCVM961005DXA* GCVM960604CXB* GCVM960805DXB* GCVM961005DXB* GMVM960603BXA* GMVM960805CXA* GMVM961005DXA* GMVM961155DXA* GMVM960603BXB* GMVM960805CXB* GMVM961005DXB* GMVM961155DXB* WARNING HIGH VOLTAGE! Disconnect ALL power before servicing or installing this unit.
PRODUCT DESIGN General Operation Notes: Models covered by this manual come with a new 4-wire communicating PCB. When paired with a compatible communicating indoor unit and a CTK0*AA communicating thermostat, these models can support 4-wire communication protocol and provide more troubleshooting information. These models are also backward compatible with the noncommunicating thermostat wiring.
PRODUCT DESIGN High Altitude Derate Altitude certification of the *CVM96 and *MVM96 furnaces is up to 10,000 ft. Gas Altitude Natural Kit Orifice None #45 1 Manifold Pressur e Pressure Switch High Low Change Stage Stage 0-10,000 LPKMOD** *** 1.25MM 2 Propane 3.5" w.c . 1" w.c. None 10.0" w.c. 2.6" w.c . None NOTE: In Canada, gas furnaces are only certified to 4500 feet.
PRODUCT DESIGN Thermostat R Furnace Integrated Control Module R NEU Y C Dehumidistat [Optional] Remote Condensing Unit (Single-Stage Cooling) Thermostat - Single-Stage Heating with Single-Stage Cooling IMPORTANT NOTE TO APPLY A SINGLE‐STAGE HEATING THERMOSTAT , THE THERMOSTAT SELECTOR SWITCH ON THE INTEGRATED CONTROL M ODULE MUST BE SET ON SINGLE‐STAGE.
COMPONENT IDENTIFICATION 8 7 5 23 26 27 10 7 10 * 2 24 33 * * 13 15 * * 1 * * 18 19 19 28 33 14 16 17 18 31 11 25 3 12 3 * BLOWER COMPARTMENT 11 * BURNER COMPARTMENT 32 4 20 3 3 15 31 17 29 20 21 14 BLOWER COMPARTMENT 5 9 6 16 30 18 18 19 20 19 20 28 13 12 2 21 23 26 27 25 Upflow/Horizontal 9 7 8 7 6 4 1 Counterflow /Horizontal 1 Gas Valve 2 Gas Line Entrance (Alternate) 3 Pressure Switch(es) 4 Gas Manifold 5 Combustion Air Intake Connect
LEFT SIDE VIEW 23 9/16 BOTTOM KNOCK-OUT 1 3/4 2 5/8 30 1/4 C 21 24 1/2 0603BX* 0805CX* 1005DX* 1155DX* SMALL MEDIUM LARGE 17 1/2 UNITS A 20 3/8 16 3/8 12 3/8 C 2 D 32 13/16 18 5/8 14 5/8 12 5/8 CONDENSATE DRAIN TRAP w/ 3/4" PVC DISCHARGE (RIGHT OR LEFT SIDE) 19 3/16 4 1/8 2 11/16 VENT/FLUE PIPE 2" PVC All dimensions are in inches.
21 24 1/2 0604CX* 0805DX* 1005DX* MEDIUM LARGE A UNITS 23 19 B DISCHARGE AIR E FOLDED FLANGES UNFOLDED FLANGES CABINET SIZE 9 13/16 11 1/2 15 1/2 28 5/16 20 3/8 16 3/8 C 2 18 5/8 14 5/8 14 18 13/16 D 28 5/16 CONDENSATE DRAIN TRAP w/ 3/4" PVC DISCHARGE (RIGHT OR LEFT SIDE) 20 7/8 17 1/2 E 2 11/16 1 3/4 VENT/FLUE PIPE 2" PVC 7 3/8 RIGHT SIDE DRAIN LINE HOLES AIR DISCHARGE ALTERNATE GAS SUPPLY HOLE DRAIN TRAP HIGH VOLTAGE ELECTRICAL HOLE LOW VOLTAGE ELECTRICAL HOLE NO
-0.96 -0.85 -1.01 -1.01 -0.96 -0.85 A/GMVM960805CX A/GMVM961005DX A/GMVM961155DX A/GCVM960604CX A/GCVM960805DX GCVM961005DX -0.70 -0.81 -0.86 -0.86 -0.70 -0.81 -0.81 -0.25 -0.25 -0.25 -0.25 -0.25 -0.25 -0.25 -0.10 -0.10 -0.10 -0.10 -0.10 -0.10 -0.10 (2) Data given is the least negative pressure required for pressure switch to remain closed. -0.10 -0.10 -0.10 -0.10 -0.10 -0.10 -0.10 0130F00070 0130F00070 0130F00070 20197308 20197308 20197308 20197308 -0.
PRODUCT DESIGN PRIMARY LIMIT Part Number 0130M00063 20162905 20162907 20162903 Open Setting (°F) 140 145 155 160 A/GMVM960603BX 1 --- --- --- A/GMVM960805CX --- 1 --- --- A/GMVM961005DX --- 1 --- --- A/GMVM961155DX --- --- 1 --- A/GCVM960604CX --- --- 1 --- A/GCVM960805DX --- 1 --- --- GCVM961005DX --- --- --- 1 ROLLOUT LIMIT SWITCHES Part Number 0130F00123 Open Setting (°F) 250 A/GMVM960603BX 2 A/GMVM960805CX 2 A/GMVM961005DX 2 A/GMVM961155DX 2 A/GCV
PRODUCT DESIGN Coil Matches: A large array of Amana® brand coils are available for use with the GMH95 furnaces, in either upflow or horizontal applications. These coils are available in both cased and uncased models (with the option of a field installed TXV expansion device). These 95%+ furnaces match up with the existing Amana® brand coils as shown in the chart below.
PRODUCT DESIGN Thermostats: NOTE: Complete lineup of thermostats can be found in the Thermostat Specification Sheets. Filters: Filters are required with this furnace and must be provided by the installer. The filters used must comply with UL900 or CAN/ULCS111 standards. Installing this furnace without filters will void the unit warranty. Upflow Filters This furnace has provisions for the installation of return air filters at the side and/or bottom return.
PRODUCT DESIGN Input Airflow UPFLOW COOLING AIRFLOW REQUIREMENT (CFM) 600 800 1000 1200 1400 1600 2000 0603__XA --- --- 627* 627* 672 768 --- 0805__XA --- --- --- 836* 836* 836* 960 1005__XA 1155__XA --- --- --- 940* 940* 940* 960 Input Airflow COUNTERFLOW COOLING AIRFLOW REQUIREMENT (CFM) 600 800 1000 1200 1400 1600 2000 0604__XA --- --- 320* 320* 336 384 --- 0805__XA 1005__XA --- --- --- 427* 427* 427* 480 *Minimum filter area dictated by heating ai
FURNACE SPECIFICATIONS *MVM96 / *CVM96 *MVM960603B *MVM960805 *MVM961005 *MVM96115 *CVM960604 *CVM960805 GCVM961005 XA* CXA* DXA* 5DXA* CXA* DXA* DXA* MODEL Btuh Input (US) 60,000 80,000 100,000 115,000 60,000 80,000 100,000 Output (US) 57,600 76,800 96,000 109,250 57,600 76,800 96,000 Input (CAN) 60,000 80,000 100,000 115,000 60,000 80,000 100,000 Output (CAN) 57,600 76,800 96,000 109,250 57,600 76,800 96,000 96.0% 96.0% 96.0% 95.0% 96.0% 96.0% 95.0% .20 - .50 .
BLOWER PERFORMANCE SPECIFICATIONS GMVM96 / AMVM96 Heating Speed Charts GMVM960603BX / AMVM960603BX (Rise Range: 20 - 50°F) Heating Speed Tap A B C D Adjust Low-Stage High-Stage Tap CFM (70%) * CFM * GMVM960805CX / AMVM960805CX Rise Range: 35 - 65°F) Rise (°F) Heating Speed Tap Adjust Tap Low-Stage High-Stage CFM (70%) * CFM * Rise (°F) Minus(-) 576 855 62 Normal 640 950 56 Plus (+) 704 1,045 51 Plus (+) 1,254 1,760 40 Minus(-) 639 945 56 Minus(-) 1,071 1,521 47 Normal 71
BLOWER PERFORMANCE SPECIFICATIONS GMVM96 / AMVM96 Cooling Speed Charts GMVM960603BX / AMVM960603BX Tap A B C D High Stage Adjust Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) CFM* 567 630 693 720 800 880 900 1000 1100 1089 1210 1331 Tap A B C D Low Stage Adjust Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) GVMV960805CX / AVMV960805CX CFM* 351 390 429 495 550 605 612 680 748 720 800 880 Tap
BLOWER PERFORMANCE SPECIFICATIONS GCVM96 / ACVM96 High (Single) Stage Cooling Speed Charts High- or Single-Stage Cooling Speeds GCVM960604CX ACVM960604CX Cooling Speed Tap A B C D GCVM960805DX ACVM960805DX Adjust Tap CFM * Minus(-) 594 Normal 660 Plus (+) Cooling Speed Tap GCVM961005DX High-Stage Cooling Adjust Tap CFM * Minus(-) 810 Adjust Tap CFM * Minus(-) 702 Normal 900 Normal 780 726 Plus (+) 990 Plus (+) 858 Minus(-) 774 Minus(-) 990 Minus(-) 963 Normal 860 Norm
BLOWER PERFORMANCE SPECIFICATIONS GCVM96 / ACVM96 Low Stage Cooling Speed Charts Low-Stage Cooling Speeds GCVM960805DX ACVM960805DX GCVM960604CX ACVM960604CX Cooling Speed Tap A B C D Adjust Tap CFM * Minus(-) 333 Normal 370 Plus (+) Cooling Speed Tap GCVM961005DX Low-Stage Cooling Adjust Tap CFM * Minus(-) 477 Adjust Tap CFM * Minus(-) 450 Normal 530 Normal 500 407 Plus (+) 583 Plus (+) 550 Minus(-) 486 Minus(-) 657 Minus(-) 666 Normal 540 Normal 730 Normal 740 Pl
BLOWER PERFORMANCE SPECIFICATIONS GCVM96 / ACVM96 Heating Speed Charts GCVM960604CX / ACVM960604CX Rise Range: 20 - 50°F) Heating Speed Tap A B C D Adjust Tap Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Low-Stage High-Stage CFM (70%) * CFM * 792 880 968 873 970 1,067 936 1,040 1,144 1,008 1,120 1,232 GCVM960805DX / ACVM960805DX Rise Range: 20 - 50°F) Rise (°F) 1,098 1,220 1,342 1,206 1,340 1,474 1,314 1,460 1,606 1,431 1,590 1,749 48 44 40 44 4
BLOWER PERFORMANCE SPECIFICATIONS Circulator Blower Speed Adjustment Switches There are dual 7-segment LED's adjacent to the selection dipswitches. The airflow rounded to the nearest 100 CFM, is displayed on the dual 7-segment LED's. The CFM display alternates with the operating mode. Example: If the airlfow demand is 1230 CFM, the LED's will display 12. If the airflow demand is 1275 CFM, the LED's will display 13. Note: Continuous fan speed is selectable on dip switches 5 & 6.
HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. WIRING DIAGRAMS 22 *CVM96, *MVM96 Wiring is subject to change, always refer to the wiring diagram on the unit for the most up-to-date wiring.
