Installation Guide

33
Natural Gas Minimum: 4.5" w.c. Maximum: 10.0" w.c.
Propane Gas Minimum: 11.0" w.c. Maximum: 13.0" w.c.
INLET GAS SUPPLY PRESSURE
If supply pressure differs from table, make the necessary ad-
justments to pressure regulator, gas piping size, etc., and/or
consult with local gas utility.
5. Turn OFF gas to furnace at the manual shutoff valve and
disconnect manometer. Reinstall plug before turning on
gas to furnace.
6. Turn OFF any unnecessary gas appliances stated in step
3.
Gas Line
Gas
Shutoff
Valve
Gas Line
To Furnace
Drip Leg Cap
With Fitting
Manometer Hose
Manometer
Open To
Atmosphere
Measuring Inlet Gas Pressure (Alt. Method)
Figure 45
GAS MANIFOLD PRESSURE MEASUREMENT AND ADJUSTMENT
T O PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE , THE
GAS MANIFOLD PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING
PLATE . O NLY MINOR ADJUSTMENTS SHOULD BE MADE BY ADJUSTING
THE GAS VALVE PRESSURE REGULATOR .
CAUTION
Only small variations in gas pressure should be made by adjust-
ing the gas valve pressure regulator. The manifold pressure
must be measured with the burners operating. To measure and
adjust the manifold pressure, use the following procedure.
1. Turn OFF gas to furnace at the manual gas shutoff valve
external to the furnace.
2. Turn off all electrical power to the system.
3. Outlet pressure tap connections:
a. Honeywell VR9205 valve: Remove the outlet pressure
tap plug. Install an 1/8" NPT hose barb fitting into the
outlet pressure tap.
b. White-Rodgers 36J54 valve: Back outlet pressure test
screw (inlet/outlet pressure tap) out one turn
(counterclockwise, not more than one turn).
4. Attach a hose and manometer to the outlet pressure barb
fitting (Honeywell valve) or outlet pressure tap (White-
Rodgers valve).
5. Turn ON the gas supply.
6. Turn on power and close thermostat “R” and “W1” contacts
to provide a call for low stage heat.
7. Measure the gas manifold pressure with burners firing.
Adjust manifold pressure using the Manifold Gas Pressure
table shown below.
8. Remove regulator cover screw from the low (LO) outlet
pressure regulator adjust tower and turn screw clockwise
to increase pressure or counterclockwise to decrease
pressure. Replace regulator cover screw.
9. Close thermostat “R” and “W2” contacts to provide a call
for high stage heat.
10. Remove regulator cover screw from the high (HI) outlet
pressure regulator adjust tower and turn screw clockwise
to increase pressure or counterclockwise to decrease
pressure. Replace regulator cover screw.
11. Turn off all electrical power and gas supply to the system.
12. Remove the manometer hose from the hose barb fitting
or outlet pressure tap.
13. Replace outlet pressure tap:
a. Honeywell VR9205 valve: Remove the 1/8" NPT hose
barb fitting from the outlet pressure tap. Replace the
outlet pressure tap plug and seal with a high quality
thread sealer.
b. White-Rodgers 36J54 valve: Turn outlet pressure test
screw in to seal pressure port (clockwise, 7 in-lb
minimum).
14. Turn on electrical power and gas supply to the system.
15. Close thermostat contacts “R” and “W1/W2” to energize
the valve.
Using a leak detection solution or soap suds, check for leaks at
outlet pressure tap plug (Honeywell valve) or screw (White-Rodg-
ers valve). Bubbles forming indicate a leak. SHUT OFF GAS AND
REPAIR ALL LEAKS IMMEDIATELY!
NOTE: For gas to gas conversion, consult your dealer for
appropriate conversion.
Range Nominal
Natural Low Stage 1.6 - 2.2" w .c. 1.9" w .c.
High Stage 3.2 - 3.8" w .c. 3.5" w .c.
Propane Low Stage 5.7 - 6.3" w .c. 6.0" w .c.
High Stage 9.7 - 10.3" w .c
.
10.0" w .c.
Manifold Gas Pressure
Gas
GAS INPUT RATE MEASUREMENT (NATURAL GAS ONLY)
The actual gas input rate to the furnace must never be greater
than that specified on the unit rating plate. To measure natural
gas input using the gas meter, use the following procedure.
1. Turn OFF the gas supply to all other gas-burning appliances
except the furnace.
2. While the furnace is operating at high fire rate, time and
record one complete revolution of the gas meter dial,
measuring the smallest quantity, usually the dial that
indicates 1/2 cu. ft. per revolution. You will use this
number to calculate the quantity of gas in cubic ft. if
the furnace would consume if it ran steadily for one
hour (3600 seconds).