GPC14M GPH14M Installation Manual

8
HEAT PUMP START-UP PROCEDURE
1. Check the cooling mode for the heat pump in the same
manner as above. The reversing valve is energized when
the thermostat is placed in the cooling position. A clicking
sound should be noticeable from the reversing valve. By
lowering the temperature setting to call for cooling, the
contactor is energized. The compressor, blower and fan
should then be running. After the cooling mode is checked
out, turn the thermostat system switch to “OFF”.
2. Turn the thermostat system switch to “HEAT” and fan switch
to “AUTO”.
3. Slowly raise the heating temperature setting. When the
heating first stage makes contact, stop raising the
temperature setting. The compressor, blower and fan
should now be running with the reversing valve in the de-
energized (heating) position. After giving the unit time to
settle out, make sure the unit is supplying heated air.
4. If the outdoor ambient is above 80°F, the unit may trip on
its high pressure cut out when in heating. The compressor
should stop. The heating cycle must be thoroughly
checked, so postpone the test to another day when
conditions are more suitable. DO NOT FAIL TO TEST.
5. If the outdoor ambient is low and the unit operates properly
in the heating cycle, you may check the pressure cutout
operation by blocking off the indoor return air until the unit
trips.
6. If unit operates properly in the heating cycle, raise the
temperature setting until the heating second stage makes
contact. Supplemental resistance heat, if installed should
now come on. Make sure it operates properly.
NOTE: If outdoor thermostats are installed, the outdoor
ambient must be below the set point of these thermostats
for the heaters to operate. It may be necessary to jumper
these thermostats to check heater operation if outdoor
ambient is mild.
7. For thermostats with emergency heat switch, return to step
6. The emergency heat switch is located at the bottom of
the thermostat. Move the switch to emergency heat. The
heat pump will stop, the blower will continue to run, all
heaters will come on and the thermostat emergency heat
indicator will come on.
8. If checking the unit in the wintertime, when the outdoor coil
is cold enough to actuate the defrost control, observe at
least one defrost cycle to make sure the unit defrosts
completely.
FINAL SYSTEM CHECKS
1. Check to see if all supply and return air grilles are adjusted
and the air distribution system is balanced for the best
compromise between heating and cooling.
2. Check for air leaks in the ductwork.
3. See Sections on Air Flow Measurement and Adjustment
and Checking Charge.
4. Make sure the unit is free of “rattles”, and the tubing in the
unit is free from excessive vibration. Also make sure tubes
or lines are not rubbing against each other or sheet metal
surfaces or edges. If so, correct the trouble.
5. Set the thermostat at the appropriate setting for cooling
and heating or automatic changeover for normal use.
6. Be sure the Owner is instructed on the unit operation, filter,
servicing, correct thermostat operation, etc.
The foregoing “Start-up Procedure and Check List” is recommended to
serve as an indication that the unit will operate normally.
COMPONENTS
Crankcase Heater
This item is “ON” whenever power is supplied to the unit and the
crankcase heater thermostat is closed. Crankcase heater
thermostat closes at 67° and opens at 85°. It warms the compressor
crankcase thereby preventing liquid migration and subsequent
compressor damage. The insert type heater is self regulating. It is
connected electrically to the contactor L1 and L2 terminals.
Condenser Motor
This item is activated by the contactor during heating and cooling,
except during defrost and emergency heat operation.
Compressor
This item is activated by the contactor for heating and cooling,
except during emergency heat. It is protected by an internal over-
load.
Contactor Relay
This control is activated by the thermostat (24V coil) and supplies
power to the compressor and condenser fan motor.
Defrost Control
The Defrost control provides time/temperature initiation and termi-
nation of the defrost cycle. When a Defrost cycle is initiated, the
defrost control shifts the reversing valve to “COOLING” mode, stops
the outdoor fan and brings on supplemental heat. Normally, a
Defrost cycle will take only 2-3 minutes unless system is low on
charge or outdoor conditions are severe. (windy and cold). The
defrost control also provides for a 3 minute off cycle compressor
delay.
Outdoor Thermostat
These optional controls are used to prevent full electric heater
operation at varying outdoor ambient (0° F-to 45° F). They are nor-
mally open above their set points and closed below to permit stag-
ing of indoor supplement heater operation. If the outdoor ambient
temperature is below 0° F (-18° C) with 50% or higher RH, an
outdoor thermostat (OT) must be installed and set at (0°) on the
dial. Failure to comply with this requirement may result in damage
to the product which may not be covered by the manufacturer’s
warranty.
Reversing Valve Coil
This coil is activated by the thermostat, in the cooling mode and
during defrost. It positions the reversing valve pilot valve for cooling
operation.
Indoor Blower Motor
This is activated by the room thermostat by COOLING or FAN ON
position. The motor is energized through the EBTDR for PSC mo-
tors and directly by the room thermostat for EEM motors. EEM
motors are constant torque motors with very low power consump-
tion. This motor is energized by a 24V signal from the thermostat.
(See Air Flow Measurement and Adjustment for speed adjustment
instructions).
Blower Interlock Relay
This relay is used to energize the blower during the electric heat
operation. Some room thermostats do not energize the motor dur-
ing electric heat. This relay insures blower operation when the
room thermostat energizes heat. This relay has a 240 volt coil and
an 8 amp contact relay. This relay is energized by the electric heat
kit sequencer.