Service Instructions *PH 14 PACKAGE HEAT PUMPS *PC 14 PACKAGE COOLING HORIZONTAL MODELS WITH R-410A This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures or services performed by an unqualified person. RS6300014 September 2014 ©2008 - 2014 Goodman Manufacturing Company, L.P.
INDEX IMPORTANT INFORMATION ......................................................................................................... 4 - 5 PRODUCT IDENTIFICATION - *PC/*PH14**H41** ...................................................................... 6 - 8 ACCESSORIES ................................................................................................................................... 9 PCCP101-103 ROOF CURB .....................................................................................
INDEX S-18 TESTING CRANKCASE HEATER ........................................................................................................................ 31 S-18A CHECKING CRANKCASE HEATER THERMOSTAT ........................................................................................... 31 S-21 CHECKING REVERSING VALVE AND SOLENOID .............................................................................................. 31 S-24 TESTING DEFROST CONTROL ............................................
IMPORTANT INFORMATION Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service manual.
IMPORTANT INFORMATION SAFE REFRIGERANT HANDLING While these items will not cover every conceivable situation, they should serve as a useful guide. WARNING WARNING TO AVOID POSSIBLE EXPLOSION: • NEVER APPLY FLAME OR STEAM TO A REFRIGERANT CYLINDER. IF YOU REFRIGERANTS ARE HEAVIER THAN AIR. THEY CAN "PUSH OUT" THE T O AVOID OXYGEN IN YOUR LUNGS OR IN ANY ENCLOSED SPACE.
PRODUCT IDENTIFICATION The model number is used for positive identification of component parts used in manufacturing. Please use this number when requesting service or parts information.
PRODUCT IDENTIFICATION MODEL # PACKAGE COOLING DESCRIPTION GPC1424-48H41AA Goodman ® Brand or Distinctions Package Cooling 14 Seer 208-230/1/60 Single-Phase Electric Cooling Unit with R-410A. GPC1424-48H41AB ® Goodman Brand or Distinctions Package Cooling 14 Seer 208-230/1/60 Single-Phase Electric Cooling Unit with R-410A. Models with 5 mm condenser coils. GPC1424-48H41BA Goodman ® Brand or Distinctions Package Cooling 14 Seer 208-230/1/60 Single-Phase Electric Cooling Unit with R-410A.
PRODUCT IDENTIFICATION MODEL # GPH1424-60H41AB Goodman ® Brand or Distinctions Package Heat Pum p 14 Seer 208-230/1/60 Single-Phase Heat Pump with R-410A. Models are changing to the PCBDM133 defrost control and with the addition of the crankcase heaters where necessary. GPH1424-60H41AA Goodman ® Brand or Distinctions Package Heat Pum p 14 Seer 208-230/1/60 Single-Phase Heat Pump with R-410A.
*PC/*PH14**H41* ACCESSORIES ACCESSORIES *PC/*PH H SERIES Part Number Description OT18-60A Outdoor Thermostat (Required for heat pum ps with 0° outdoor ambient and 50% or higher relative humidity.
*PC/*PH14H41* ACCESSORIES PCCP101-103 ROOF CURB 64" 59" 29 3/8" 29 3/4" 33" 33" 14" 31" 26" PCP101-103 DOWNFLOW PLENUM (Use with PCCP Roof Curb) 1" Flange 28 3/4" 25 1/2" 33" 13" 13" 37" 10 Roof Curb
*PC/*PH14H41* ACCESSORIES PCEF101-103 ELBOW AND FLASHING KIT 28" 35" 25" 33" 3" 4" 4" 8" 25" PCE*101-103 ECONOMIZER* (DOWNFLOW APPLICATIONS) 20 3/8" 5" 16 1/2" 17 3/4" 27 3/4" 31 1/4" 17 3/4" 3" 20" x 17 1/2" Filter Model Used With PCEC101-103* *PC HORIZONTAL A/C PCEH101-103* *PH HORIZONTAL HP *Must be used with PCP101-103 11
*PC/*PH14H41* ACCESSORIES PCMD101-103 DOWNFLOW MANUAL DAMPER* PCMDM101-103 DOWNFLOW MOTORIZED DAMPER* *USED WITH PCP101-103 DOWNFLOW PLENUM /8" 1 12 6" 10" 18" 29 3/4" MODEL DESCRIPTION PCMDH101-103 Manual Damper PCMDM101-103 Motorzied Damper GPHMD101-103 HORIZONTAL MANUAL DAMPER WITH DUCT FLANGE 18" 81 /4 " 12" 2" 6" 17 1/4" 25 1/4" 17" 12
*PC/*PH14H41* ACCESSORIES SQRPC SQUARE TO ROUND CONVERTER (DOWNFLOW APPLICATIONS) 1" FLANGES 1 1/2" SA RA 29 1/4" 29 1/2" SQRPC101 SQRP102-103 SA 16" 18" RA 16" 18" SQRPCH SQUARE TO ROUND CONVERTER (HORIZONTAL APPLICATIONS) C SQUARE TO ROUND DUCT CONVERTER PANEL OUTER FLANGE A BEAD 2" RETURN 2" SUPPLY D B STARTER FLANGE A B C D SUPPLY RETURN SQRPCH-101 SQRPCH-102 SQRPCH-103 SQRPCH102-14 SQRPCH103-14 15" 17" 17" 15" 15" 15" 17" 17" 15" 15" 17" 17" 19" 15" 15" 22 1/2" 24 1/2" 24 1/2" 24 1/2"
*PC/*PH14H41* ACCESSORIES PCFR101-103 EXTERNAL FILTER KIT (HORIZONTAL APPLICATIONS) 14" x 25" x 2" FILTER 14
PRODUCT DESIGN LOCATION & CLEARANCES NOTE: To ensure proper condensate drainage, unit must be installed in a level position. In installations where the unit is installed above ground level and not serviceable from the ground (Example: Roof Top installations) the installer must provide a service platform for the service person with rails or guards in accordance with local codes or ordinances. 48” MIN.
PRODUCT DESIGN The outdoor fan motor is a single phase capacitor type motors. Air for condensing (cooling) is drawn through the outdoor coil by a propeller fan, and is discharged vertically out the top of the unit. The outdoor coil is designed for .0 static. No additional restriction (ductwork) shall be applied. Conditioned air is drawn through the filter(s), field installed, across the evaporator coil and back into the conditioned space by the indoor blower.
PRODUCT DESIGN WARNING TO AVOID THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY OR FIRE, USE ONLY COPPER CONDUCTORS. LINE VOLTAGE WIRING Power supply to the unit must be N.E.C. Class 1, and must comply with all applicable codes. The unit must be electrically grounded in accordance with the local codes or, in their absence, with the latest edition of the National Electrical Code, ANSI/NFPA No. 70, or in Canada, Canadian Electrical Code, C22.1, Part 1.
SYSTEM OPERATION COOLING The refrigerant used in the system is R-410A. It is a clear, colorless, non-toxic and non-irritating liquid. R-410A is a 50:50 blend of R-32 and R-125. The boiling point at atmospheric pressure is -62.9°F. A few of the important principles that make the refrigeration cycle possible are: heat always flows from a warmer to a cooler body. Under lower pressure, a refrigerant will absorb heat and vaporize at a low temperature.
*PC/*PH14**H41* SYSTEM OPERATION Heat Pump Units On a call for first stage heat, the contacts of the room thermostat close. This energizes terminals R to Y and R to G, the low voltage circuit to the contactor is completed starting the compressor and outdoor fan motor. This also energizes the indoor blower instantly on models equipped with EEM blower motors.
SYSTEM OPERATION Typical Package Cooling Indoor Coil Outdoor Coil Chatleff Orifice Assy Restrictor Orifice Assembly in Cooling Operation In the cooling mode the orifice is pushed into its seat forcing refrigerant to flow through the metered hole in the center of the orifice.
SYSTEM OPERATION Typical Heat Pump System in Cooling Reversing Valve (Energized) Indoor Coil Outdoor Coil Accumulator Typical Heat Pump System in Heating Reversing Valve (De-Energized) Outdoor Coil Indoor Coil Accumulator 21
SCHEDULED MAINTENANCE The owner should be made aware of the fact, that, as with any mechanical equipment the Package Cooling and Heat Pump units require regularly scheduled maintenance to preserve high performance standards, prolong the service life of the equipment, and lessen the chances of costly failure.
SERVICING COOLING /HEAT PUMP- SERVICE ANALYSIS GUIDE Pow er Failure Blow n Fuse Unbalanced Pow er, 3PH Loose Connection Shorted or Broken Wires Open Fan Overload Faulty Thermostat Faulty Transformer Shorted or Open Capacitor Internal Compressor Overload Open Shorted or Grounded Compressor Compressor Stuck Faulty Compressor Contactor Faulty Fan Control Open Control Circuit Low Voltage Faulty Evap.
SERVICING S-1 CHECKING VOLTAGE WARNING S-2 CHECKING WIRING WARNING 1. Remove doors, control panel cover, etc. from unit being tested. 1. Check wiring visually for signs of overheating, damaged insulation and loose connections. With power ON: 2. Use an ohmmeter to check continuity of any suspected open wires. WARNING LINE VOLTAGE NOW PRESENT. 2. Using a voltmeter, measure the voltage across terminals L1 and L2 of the contactor for single phase units, and L3, for 3 phase units. 3.
SERVICING 3. Set fan selector switch at thermostat to "ON" position. WARNING 4. With voltmeter, check for 24 volts at wires C and G. 5. No voltage, indicates the trouble is in the thermostat or wiring. 6. Check the continuity of the thermostat and wiring. Repair or replace as necessary. S-3B COOLING ANTICIPATOR The cooling anticipator is a small heater (resistor) in the thermostat. During the "off" cycle it heats the bimetal element helping the thermostat call for the next cooling cycle.
SERVICING SINGLE PHASE 1. Disconnect the wire leads from the terminal (T) side of the contactor. 2. With power ON, energize the contactor. WARNING LINE VOLTAGE NOW PRESENT. T2 T1 CC VOLT/OHM METER L2 L1 Ohmmeter for testing holding coil Voltmeter for testing contacts TESTING COMPRESSOR CONTACTOR (Single Phase) 3. Using a voltmeter, test across terminals. 26 A. L1 to L2 - No voltage. Check breaker or fuses on main power supply. If voltage present, proceed to step B. B.
SERVICING S-11 CHECKING LOSS OF CHARGE PROTECTOR (Heat Pump Models) The loss of charge protector senses the pressure in the liquid line and will open its contacts on a drop in pressure. The low pressure control will automatically reset itself with a rise in pressure. The low pressure control is designed to cut-out (open) at approximately 22 + 7 PSIG. It will automatically cut-in (close) at approximately 50 + 7 PSIG. With power ON: WARNING LINE VOLTAGE NOW PRESENT. 3.
SERVICING A switching device must be wired in series with the capacitor to remove it from the electrical circuit after the compressor starts to run. Not removing the start capacitor will overheat the capacitor and burn out the compressor windings. These capacitors have a 15,000 ohm, 2 watt resistor wired across its terminals.
SERVICING S-16 CHECKING MOTORS S-16A CHECKING FAN AND BLOWER MOTOR WINDINGS (PSC MOTORS) Applies only to units with PSC Motors The auto reset fan motor overload is designed to protect the motor against high temperature and high amperage conditions by breaking the common circuit within the motor, similar to the compressor internal overload. However, heat generated within the motor is faster to dissipate than the compressor, allow at least 45 minutes for the overload to reset, then retest.
SERVICING Ignition of the discharge can also occur at the venting terminal or inside the compressor, if there is sufficient contaminant air present in the system and an electrical arc occurs as the terminal vents. Ignition cannot occur at the venting terminal without the presence of contaminant air, and cannot occur externally from the venting terminal without the presence of an external ignition source.
SERVICING 3. If a ground is indicated, then carefully remove the compressor terminal protective cover and inspect for loose leads or insulation breaks in the lead wires. 4. If no visual problems indicated, carefully remove the leads at the compressor terminals. Carefully retest for ground, directly between compressor terminals and ground. 5. If ground is indicated, replace the compressor.
SERVICING S-21 CHECKING REVERSING VALVE AND SOLENOID Occasionally the reversing valve may stick in the heating or cooling position or in the mid-position. When stuck in the mid-position, part of the discharge gas from the compressor is directed back to the suction side, resulting in excessively high suction pressure. An increase in the suction line temperature through the reversing valve can also be measured.
SERVICING WARNING 4. Clean the inside of all new tubing to remove oils and pipe chips. 5. When brazing, sweep the tubing with dry nitrogen to prevent the formation of oxides on the inside surfaces. 6. Complete any repair by replacing the liquid line drier in the system, evacuate and charge. At any time the system has been open for repair, the factory installed liquid line filter drier must be replaced. 2. Visually inspect the heater assembly for any breaks in the wire or broken insulators.
SERVICING NOTE: Refrigerant hoses must be equipped with dill valve depressors or special adaptor used. Open the valve on the cylinder and manifold and allow the pressure to build up within the system. Check for and handle leaks, as described above. After the test has been completed, remove and capture the leak test refrigerant. LOW SIDE GAUGE AND VALVE HIGH SIDE GAUGE AND VALVE S-102 EVACUATION WARNING This is the most important part of the entire service procedure.
SERVICING S-103 CHARGING WARNING 1. Using a quality set of charging scales, weigh the proper amount of refrigerant for the system. Allow liquid refrigerant only to enter the high side. 2. After the system will take all it will take, close the valve on the high side of the charging manifold. 3. Start the system and charge the balance of the refrigerant through the low side.
SERVICING The condition of the valves or scroll flanks is checked in the following manner. 1. Attach gauges to the high and low side of the system. 2. Start the system and run a Cooling Performance Test. If the test shows⇒ Below normal high side pressure. ⇒ Above normal low side pressure. ⇒ Low temperature difference across coil. ⇒ Low amp draw at compressor. -and the charge is correct. The compressor is faulty - replace the compressor.
SERVICING 5. The difference between the thermometer reading and pressure to temperature conversion is the amount of subcooling. Subcooling Formula = Sat. Liquid Temp. - Liquid Line Temp. EXAMPLE: a. Liquid Line Pressure = 417 b. Corresponding Temp. °F. = 120° c. Thermometer on Liquid line = 109°F. To obtain the amount of subcooling, subtract 109°F from 120°F. The difference is 11° subcooling. See the specification sheet or technical information manual for the design subcooling range for your unit.
SERVICING Pressure vs. Temperature Chart R-410A PSIG 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 112 °F -37.7 -34.7 -32.0 -29.4 -36.9 -24.5 -22.2 -20.0 -17.9 -15.8 -13.8 -11.9 -10.1 -8.3 -6.5 -4.5 -3.2 -1.6 0.0 1.5 3.0 4.5 5.9 7.3 8.6 10.0 11.3 12.6 13.8 15.1 16.3 17.5 18.7 19.8 21.0 22.1 23.2 24.3 25.4 26.4 27.4 28.5 29.5 30.5 31.2 32.2 33.2 34.1 35.1 35.5 36.9 PSIG 114.0 116.0 118.0 120.0 122.
SERVICING REQUIRED LIQUID LINE TEMPERATURE LIQUID PRESSURE AT ATACCESS SERVICEFITTING VALVE (PSIG) 189 195 202 208 215 222 229 236 243 251 259 266 274 283 291 299 308 317 326 335 345 354 364 374 384 395 406 416 427 439 450 462 474 486 499 511 8 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 112 114 116 118 120 122 124 126 128 REQUIRED SUBCOOLING TEMPERATURE (°F) 10 12 14 16 56 54 52 50 58 56 54 52 60 58 56 54 62 60 58 56 64 62 60 58 66 64 62 60 68 66 64 62 70 68 66
SERVICING S-115 COMPRESSOR BURNOUT 4. Braze all joints, leak test, evacuate, and recharge system. When a compressor burns out, high temperature develops causing the refrigerant, oil and motor insulation to decompose forming acids and sludge. 5. Start up the unit and record the pressure drop across the drier. If a compressor is suspected of being burned-out, attach a refrigerant hose to the liquid line dill valve and properly remove and dispose of the refrigerant.
SERVICING S-200 CHECKING EXTERNAL STATIC PRESSURE The minimum and maximum allowable duct static pressure is found in the Technical Information Manual. Too great of an external static pressure will result in insufficient air that can cause icing of the coil, whereas too much air can cause poor humidity control, and condensate to be pulled off the evaporator coil causing condensate leakage. Too much air can cause motor overloading and in many cases this constitutes a poorly designed system.
WIRING DIAGRAMS PACKAGE SYSTEM WIRING DIAGRAM - 1 STAGE ELECTRIC HEAT TYPICAL HP ROOM THERMOSTAT SEE NOTE 1 #18 GAUGE 7 WIRE REQUIRED FOR HEAT PUMPS Y O C W1 G R PACKAGE UNIT LOW VOLTAGE JUNCTION BOX E R R RED Y Y YELLOW G G GREEN O O ORANGE BR W WHITE BL BLUE HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
WIRING DIAGRAMS PACKAGE SYSTEM WIRING DIAGRAM - HEAT PUMPS ONLY! TWO-STAGE ELECTRIC HEAT ABOVE 10 kW TYPICAL H/P ROOM THERMOSTAT HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
*PC/*PH14H41* WIRING DIAGRAMS FL FL FL HTR1 TL HTR1 TL PLM BK BK M1 4 M2 5 BK R HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. WIRING DIAGRAMS *PC/*PH14H41* PCE* ECONOMIZER FOR *PC/*PH****H41* Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
GR GR BK BK A BK SPK* - SINGLE POINT WIRING KIT Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. CCB - COMPRESSOR CIRCUIT BREAKER SPB - SINGLE POINT BLOCK LEGEND GR BK NOTES: 1. FOR APC & GPC UNITS: A = L1 / B = L2 FOR APH & GPH UNITS: A = L2 / B = L1 2. 45, 40, 35, & 30 AMP BREAKERS WILL HAVE A PURPLE WIRE.
