Installation Guide

ManualsBrandsGOODMAN ManualsAir Conditioners1.5 Ton 16 SEER 17600 BTU R410A Variable Speed Split System Central Air Conditioning System

Important Safety Instructions

The following symbols and labels are used throughout this

manual to indicate immediate or potential safety hazards. It is

the owner’s and installer’s responsibility to read and comply

with all safety information and instructions accompanying these

symbols. Failure to heed safety information increases the risk

of personal injury, property damage, and/or product damage.

HIGH VOLTAGE!

Disconnect ALL power before servicing.

Multiple power sources may be present.

Failure to do so may cause property damage,

personal injury or death.

Shipping Inspection

Always keep the unit upright; laying the unit on its side or top

may cause equipment damage. Shipping damage, and subse-

quent investigation is the responsibility of the carrier. Verify

the model number, specifications, electrical characteristics,

and accessories are correct prior to installation. The distribu-

tor or manufacturer will not accept claims from dealers for trans-

portation damage or installation of incorrectly shipped units.

Codes & Regulations

This product is designed and manufactured to comply with

national codes. Installation in accordance with such codes and/

or prevailing local codes/regulations is the responsibility of the

installer. The manufacturer assumes no responsibility for equip-

ment installed in violation of any codes or regulations. Rated

performance is achieved after 72 hours of operation.Rated per-

formance is delivered at the specified airflow. See outdoor unit

specification sheet for split system models or product specifi-

cation sheet for packaged and light commercial models. Speci-

fication sheets can be found at www.goodmanmfg.com for

Goodman

brand products or www.amana-hac.com for Amana

CONDENSING UNIT

AIR CONDITIONING

INSTALLATION & SERVICE REFERENCE

5151 San Felipe, Suite 500, Houston, TX 77056

www.goodmanmfg.com -or- www.amana-hac.com

P/N: IO-258R Date: September 2013

brand products. Within either website, please select the resi-

dential or commercial products menu and then select the

submenu for the type of product to be installed, such as air

conditioners or heat pumps, to access a list of product pages

that each contain links to that model’s specification sheet.

The United States Environmental Protection Agency (EPA)

has issued various regulations regarding the introduc-

tion and disposal of refrigerants. Failure to follow these

regulations may harm the environment and can lead to

the imposition of substantial fines. Should you have any

questions please contact the local office of the EPA.

If replacing a condensing unit or air handler, the system must

be manufacturer approved and Air Conditioning, Heating and

Refrigeration Institute (AHRI) matched. NOTE: Installation of

unmatched systems is strongly discouraged.

Outdoor units are approved for operation above 55°F in cooling

mode. Operation below 55°F requires the use of an approved

low ambient kit.

Operating the unit in a structure that is not complete (either as

part of new construction or renovation) will void the warranty.

Installation Clearances

Special consideration must be given to location of the con-

densing unit(s) in regard to structures, obstructions, other units,

and any/all other factors that may interfere with air circulation.

Where possible, the top of the unit should be completely unob-

structed; however, if vertical conditions require placement be-

neath an obstruction there should be a minimum of 60

inches between the top of the unit and the obstruction(s).

The specified dimensions meet requirements for air circulation

only. Consult all appropriate regulatory codes prior to deter-

mining final clearances.

Another important consideration in selecting a location for the

unit(s) is the angle to obstructions. Either side adjacent the

valves can be placed toward the structure provided the side

away from the structure maintains minimum service clearance.

Corner installations are strongly discouraged.

is a registered trademark of Maytag Corporation or its related companies and is used under

Summary of content (12 pages)

PAGE 1
CONDENSING UNIT AIR CONDITIONING INSTALLATION & SERVICE REFERENCE Important Safety Instructions The following symbols and labels are used throughout this manual to indicate immediate or potential safety hazards. It is the owner’s and installer’s responsibility to read and comply with all safety information and instructions accompanying these symbols. Failure to heed safety information increases the risk of personal injury, property damage, and/or product damage.
PAGE 2
Safe Refrigerant Handling While these items will not cover every conceivable situation, they should serve as a useful guide. NOT RECOMMENDED B B B A Refrigerants are heavier than air. They can "push out" the oxygen in your lungs or in any enclosed space. To avoid possible difficulty in breathing or death: • Never purge refrigerant into an enclosed room or space. By law, all refrigerants must be reclaimed. • If an indoor leak is suspected, thoroughly ventilate the area before beginning work.
PAGE 3
Insulation is necessary to prevent condensation from forming and dropping from the suction line. Armflex (or satisfactory equivalent) with 3/8” min. wall thickness is recommended. In severe conditions (hot, high humidity areas) 1/2” insulation may be required. Insulation must be installed in a manner which protects tubing from damage and contamination. Do NOT let refrigerant lines come in direct contact with plumbing, ductwork, floor joists, wall studs, floors, and walls.
PAGE 4
2. “Sweep” the refrigerant line with nitrogen or inert gas during brazing to prevent the formation of copper-oxide inside the refrigerant lines. The POE oils used in R-410A applications will clean any copper-oxide present from the inside of the refrigerant lines and spread it throughout the system. This may cause a blockage or failure of the metering device. System Evacuation Condensing unit liquid and suction valves are closed to contain the charge within the unit.
PAGE 5
• If pressure rises above 1000 microns but holds steady below 2000 microns, moisture and/or noncondensibles may be present or the system may have a small leak. Return to step 2: If the same result is encountered check for leaks as previously indicated and repair as necessary then repeat evacuation. Overcurrent Protection • If pressure rises above 2000 microns, a leak is present. Check for leaks as previously indicated and repair as necessary then repeat evacuation.
PAGE 6
System Start Up CAUTION POSSIBLE REFRIGERANT LEAK To avoid a possible refrigerant leak, open the service valves until the top of the stem is 1/8” from the retainer. CAUTION POSSIBLE REFRIGERANT LEAK To avoid a possible refrigerant leak, open the service valves until the top of the stem is 1/8” from the retainer. 1. Break vacuum by fully opening liquid and suction base valves. When opening valves with retainers, open each valve only until the top of the stem is 1/8” from the retainer.
PAGE 7
1. Purge gauge lines. Connect service gauge manifold to base-valve service ports. Run system at least 10 minutes to allow pressure to stabilize. Final Charge Adjustment The outdoor temperature must be 60°F or higher. Set the room thermostat to COOL, fan switch to AUTO, and set the temperature control well below room temperature. 2. Temporarily install a thermometer 4-6" from the compressor on the suction line. Ensure the thermometer makes adequate contact and is insulated for best possible readings.
PAGE 8
SATURATED SUCTION PRESSURE TEMPERATURE CHART SATURATED SUCTION SUCTION PRESSURE TEMPERATURE ºF PSIG R-22 SATURATED LIQUID PRESSU RE TEMPERATURE CHART LIQUID PRESSURE R-410A SATURATED LIQUID TEMPERATURE ºF PSIG R-22 200 101 70 210 105 73 6 220 225 108 110 76 78 32 7 235 113 80 34 8 245 116 83 62 35 10 64 37 11 255 265 119 121 85 88 66 38 13 275 124 90 68 40 14 285 127 92 70 41 15 295 130 95 72 42 16 305 133 97 74 44 17 325 137 101 76 45 19
PAGE 9
Expansion Valve System c. NOTE: Units matched with indoor coils equipped with nonadjustable TXV should be charged by subcooling only. If subcooling and superheat are high, adjust TXV valve to 7 to 9 ºF superheat, then check subcooling. d. If subcooling is high and superheat is low, adjust TXV valve to 7 to 9 ºF superheat and remove charge to lower the subcooling to 7 to 9 ºF. 1. Purge gauge lines. Connect service gauge manifold to base-valve service ports.
PAGE 10
Troubleshooting Information Power Failure Blown Fuse Loose Connection Shorted or Broken Wires Open Overload Faulty Thermostat Faulty Transformer Shorted or Open Capacitor Internal Compressor Overload Open Shorted or Grounded Compressor Compressor Stuck Faulty Compressor Contactor Faulty Fan Relay Open Control Circuit Low Voltage Faulty Evaporator Fan Motor Shorted or Grounded Fan Motor Improper Cooling Anticipator Shortage or Refrigerant Restricted Liquid Line Undersized Liquid Line Undersized Suction Line
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PAGE 12
SPLIT SYSTEMS AIR CONDITIONING AND HEAT PUMP HOMEOWNER’S ROUTINE MAINTENANCE RECOMMENDATIONS We strongly recommend a bi-annual maintenance checkup be performed before the heating and cooling seasons begin by a qualified servicer. REPLACE OR CLEAN FILTER CLEAN OUTSIDE COIL (QUALIFIED SERVICER ONLY) IMPORTANT NOTE: Never operate unit without a filter installed as dust and lint will build up on internal parts resulting in loss of efficiency, equipment damage and possible fire.