HKR Installation Manual

ManualsBrandsGoodman Manualsair handlers electric furnaces5 Kilowatt Heater Coil (16,200 BTUs of Heat)

TTENTION

NSTALLING

ERSONNEL

As a professional installer, you have an obligation to know

the product better than the customer. This includes all safety

precautions and related items.

Prior to actual installation, thoroughly familiarize yourself

with this Instruction Manual. Pay special attention to all

safety warnings. Often during installation or repair, it is

possible to place yourself in a position which is more haz-

ardous than when the unit is in operation.

Remember, it is your responsibility to install the product

safely and to know it well enough to be able to instruct a

customer in its safe use.

Safety is a matter of common sense...a matter of thinking

before acting. Most dealers have a list of specific good safety

practices...follow them.

The precautions listed in this Installation Manual are intended

as supplemental to existing practices. However, if there is

a direct conflict between existing practices and the con-

tent of this manual, the precautions listed here take prece-

dence.

AFETY

RECAUTIONS

The following symbols and labels are used throughout this

manual to indicate immediate or potential safety hazards.

It is the owner’s and installer’s responsibility to read and

comply with all safety information and instructions accom-

panying these symbols. Failure to heed safety information

increases the risk of personal injury, property damage, and/

or product damage.

HKR / HKA / HKP

ELECTRIC HEAT KIT

INSTALLATION INSTRUCTIONS

IO-365E

6/2018

HIGH VOLTAGE !

ISCONNECT

ALL

POWER

BEFORE

SERVICING

ULTIPLE

POWER

SOURCES

MAY

PRESENT

. F

AILURE

MAY

CAUSE

PROPERTY

DAMAGE

PERSONAL

INJURY

DEATH

WARNING

ONLY

INDIVIDUALS

MEETING

THE

REQUIREMENTS

“E

NTRY

EVEL

ECHNICIAN

”

SPECIFIED

THE

ONDITIONING

, H

EATING

AND

EFRIGERATION

NSTITUTE

(AHRI)

MAY

USE

THIS

INFORMATION

TTEMPTING

INSTALL

REPAIR

THIS

UNIT

WITHOUT

SUCH

BACKGROUND

MAY

RESULT

PRODUCT

DAMAGE

PERSONAL

INJURY

DEATH

WARNING

HIS

APPLIANCE

MUST

INSTALLED

FOLLOWING

THE

ANSI/NFPA

70 (N

ATIONAL

LECTRIC

ODE

)

AND

OTHER

APPLICABLE

CODES

WARNING

AILURE

THESE

INSTRUCTIONS

CAN

CAUSE

FIRE

EXPLOSION

ELECTRICAL

SHOCK

PROPERTY

DAMAGE

PERSONAL

INJURY

DEATH

WARNING

AVOID

POSSIBLE

PERSONAL

INJURY

USE

EXTREME

CAUTION

USING

POWER

TOOLS

REMOVE

THE

SMALL

BREAKER

MOUNTING

BRACKETS

. T

BRACKETS

MAY

QUICKLY

ROTATE

AND

CAUSE

INJURY

DEATH

CAUTION

Summary of content (12 pages)

PAGE 1
HKR / HKA / HKP ELECTRIC HEAT KIT INSTALLATION INSTRUCTIONS ATTENTION INSTALLING PERSONNEL As a professional installer, you have an obligation to know the product better than the customer. This includes all safety precautions and related items. Prior to actual installation, thoroughly familiarize yourself with this Instruction Manual. Pay special attention to all safety warnings.
PAGE 2
RISQUE D'EMPOISONNEMENT AU MONOXYDE DE CARBONE Advertencia especial para la instalación de calentadores ó manejadoras de aire en áreas cerradas como estacionamientos ó cuartos de servicio. Las emisiones de monóxido de carbono pueden circular a través del aparato cuando se opera en cualquier modo. CO can cause serious illness including permanent brain damage or death.
PAGE 3
NOTE: Steps 4 through 7 and step 10 pertain to kits that contain circuit breakers. 9. Insert the provided ground wire into the lug(s). 10. Remove the screws holding the clear breaker cover and remove cover. Cut out the insulation to expose the breaker/breakers. Reinstall the clear plastic cover with the screws to seal opening. WARNING HIGH VOLTAGE ! 11. Replace panel and check operation. DISCONNECT ALL POWER BEFORE SERVICING . MULTIPLE POWER SOURCES MAY BE PRESENT .
PAGE 4
“H” SERIES PACKAGE UNIT INSTALLATION NOTE: A separate power supply is required for the HKR/ HKP heater kits. WARNING HIGH VOLTAGE ! TO AVOID THE RISK OF ELECTRICAL SHOCK , A MEANS OF STRAIN RELIEF AND CONDUCTOR PROTECTION MUST BE PROVIDED AT THE SUPPLY WIRE ENTRANCE . 1. Disconnect all power to the unit, both indoor and outdoor. 2. Remove the control box cover and blower panel. 3. Remove cover to the electric heat kit box. 4.
PAGE 5
Figure 6 Figure 4 8. 12. Place vertical contactor bracket behind corner post. 13. Secure vertical contactor plate and heater kit to unit using remaining two mounting screws (Figure 7). Remove four (4) screws attaching the horseshoe contactor bracket and lift off of heater plate (Figure 5). Figure 7 NOTE: Steps 14 and 17 pertain to kits that contain circuit breakers. Figure 5 9. 14. Attach the circuit breaker mounting bracket inside the top left corner of the electric heat kit box (Figure 8 and 9).
PAGE 6
CIRCUIT BREAKER MOUNTING PLATE Figure 8 Figure 10 16. Remove the protection plug (male plug) and discard. Insert the one provided in the electric heat kit. It can be inserted in one position only. 17. Insert the ground wire into the lug(s) provided for that purpose. 18. Break out the appropriate area of the electric heat kit cover previously removed for the circuit breaker provided in the heater kit and replace electric heat kit cover.
PAGE 7
19. Ensure breaker is in the ON position. Replace blower panel cover and check operation through the room thermostat. 20. RESTORE POWER. 21. Apply the provided wiring diagram for package unit models adjacent to the wiring diagram supplied on the inside of the unit control box cover. 22. When proper operation is ensured, replace the control box cover and resume normal operation. NOTE: In Package Units: Figure 12 HKP-05C replaces HKR-05C 5.
PAGE 8
Figure 14 Figure 16 9. Locate the 9-pin harness in the unit and remove the male plug (Figures 17 and 18). Figure 15 8. Single Phase HKR Kits only Figure 17 Mount the breaker (or terminal block) to the rear mounting plate using the four (4) blunt tip screws included in the unit literature bag. The screw heads should all be located on the outside of the mounting plate as shown in Figure 16. Figure 18 10. Connect the 9-pin plug from the unit to the 9-pin plug in the heater kit. 11.
PAGE 9
16. Install control box door and blower door. 17. Reconnect power and test. NOTE: In Package Units: HKP-05C replaces HKR-05C HKP-10C replaces HKR-10C HKP-15C replaces HKR-15C HKP-20C replaces HKR-20C NOTE: If installing an HKP heater kit on a unit that only has the corresponding HKR heater kit shown on the serial plate, use a permanent marker to add the HKP model to the serial plate (the data is the same as the HKR).
PAGE 10
NOTE: To accomodate 6-gauge wires, it may be necessary to make cuts as shown on the heater kit cover. Ensure grommet edging is used along sharp edges to prevent injury (Figure 22). Figure 22 NOTE: If necessary to connect line power to unit, drill a 1” hole at the coordinates provided in Figure 23.
PAGE 11
THIS PAGE IS INTENTIONALLY LEFT BLANK 11
PAGE 12
NOTE: SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE Quality Makes the Difference! All of our systems are designed and manufactured with the same high quality standards regardless of size or efficiency. We have designed these units to significantly reduce the most frequent causes of product failure. They are simple to service and forgiving to operate. We use quality materials and components. Finally, every unit is run tested before it leaves the factory.