Kit Instructions

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LPM-08

TWO-STAGE FURNACE, NATURAL GAS TO LP GAS CONVERSION KIT

INSTALLATION INSTRUCTIONS

ATTENTION INSTALLING PERSONNEL

As a professional installer, you have an obligation to know

the product better than the customer. This includes all safety

precautions and related items.

Prior to actual installation, thoroughly familiarize yourself with

this Instruction Manual. Pay special attention to all safety

warnings. Often during installation or repair, it is possible to

place yourself in a position which is more hazardous than

when the unit is in operation.

Remember, it is your responsibility to install the product safely

and to know it well enough to be able to instruct a customer

in its safe use.

Safety is a matter of common sense...a matter of thinking

before acting. Most dealers have a list of speciﬁ c good safety

practices...follow them.

The precautions listed in this Installation Manual are intended

as supplemental to existing practices. However, if there is a

direct conﬂ ict between existing practices and the content of

this manual, the precautions listed here take precedence.

IO-818A

02/2015

RECOGNIZE THIS SYMBOL

AS A SAFETY PRECAUTION

DESCRIPTION

This natural gas to L.P. (liquid petroleum) gas conversion

kit allows White-Rodgers gas valve 36G54 (0151F00000P),

36J54 (0151M00027) or Honeywell VR9205Q (0151M00014

/ 0151M00028) to be used on L.P. gas applications.

Use the following parts list to ensure that all parts listed below

are present and in an undamaged condition. IF ANY DOUBT

EXISTS ABOUT THE CONDITIONS OF ANY COMPONENT

WITHIN THIS KIT, DO NOT USE THIS KIT AND CONTACT

YOUR SUPPLIER FOR A NEW KIT.

PARTS LIST

Part

Number

Description Quantity

0163F00000P White-Rodgers LP Conversion Kit F92-1008 1

0163M00139 Honeywell LP Conversion Kit 50033841 1

B14933151 Conversion Label 1

B40899125 1.25mm Spud Oriﬁ ce Assembly 1

IO-818* LPM-08 Installation Instructions 1

0151K00000S 36G54 Pressure Check Kit Valve 1

With the exception of the natural gas burner oriﬁ ces, all of

the fasteners and other components removed to perform

this conversion are to be reused. Any component found to

be damaged due to this conversion must be replaced with

factory authorized replacement parts before this furnace can

be put into operation.

This furnace is equipped for two-stage heating operation.

The gas valve manifold pressure must be set with ﬁ rst stage

operating at 6” +/-0.3” W.C. manifold pressure and the second

stage must be set at 10” +/-0.3” W.C. manifold pressure. The

accuracy of these pressures must be checked as shown in

steps 25 and 26 of these instructions.

The gas valve is equipped with a 3-pin polarized plug which

prevents this wiring from being installed incorrectly.

CAUTION

LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING

CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS

OPERATION. VERIFY PROPER OPERATION AFTER SERVICING.

NOTE: Do not use power tools for any adjustments on

gas valves.

Summary of content (8 pages)

PAGE 1
LPM-08 TWO-STAGE FURNACE, NATURAL GAS TO LP GAS CONVERSION KIT INSTALLATION INSTRUCTIONS ATTENTION INSTALLING PERSONNEL As a professional installer, you have an obligation to know the product better than the customer. This includes all safety precautions and related items. Prior to actual installation, thoroughly familiarize yourself with this Instruction Manual. Pay special attention to all safety warnings.
PAGE 2
CONTENTS WARNING Important Information ......................................................... 2 Conversion Instructions - WR 36G54 or 36J54 Valves ...... 3 Conversion Instructions - HW VR9205Q Valve .................. 5 NOx Screen Removal ......................................................... 7 Non-Condensing Furnaces & Package Gas-Electric.......... 7 CARBON MONOXIDE (CO) CAN CAUSE SEVER PERSONAL INJURY OR DEATH.
PAGE 3
WHITE-RODGERS 36G54 OR 36J54 CONVERSION INSTRUCTIONS WARNING HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. CAUTION IF NOX SCREENS ARE PRESENT, REMOVE AS PER INSTRUCTIONS IN SECTION “NOX SCREEN REMOVAL.” CAUTION TO PREVENT UNSATISFACTORY FURNACE OPERATION, THE PROPER GAS CONVERSION KIT MUST BE USED FOR THE GAS VALVE. USE THE WHITE-RODGERS SPRING KIT ONLY WITH THE WHITE-RODGERS GAS VALVE. 11.
PAGE 4
WARNING NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS. NOTE: for hybrid models, the control board dip switches need to be set to 2 stg position to set and verify first stage heat. (See Installation Instructions supplied with the unit for dip switch settings) 23. Using a soap and water solution, check for leaks around the gas valve/manifold connection and the burner orifices. Repair any leaks before continuing. 24. NOTE: Any other gas-fired equipment should be ON before any adjustments are made.
PAGE 5
HONEYWELL VR9205Q CONVERSION INSTRUCTIONS WARNING HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. CAUTION IF NOX SCREENS ARE PRESENT, REMOVE AS PER INSTRUCTIONS IN SECTION “NOX SCREEN REMOVAL.” Honeywell VR9205Q 11. Remove both regulator cover screws and retain with the Natural Gas orifices for future reconversion. 12.
PAGE 6
need to be set to 2 stg position to set and verify first stage heat. (See Installation Instructions supplied with the unit for dip switch settings) WARNING TO PREVENT THE POSSIBILITY OF GAS LEAKS, THE PIPE JOINT COMPOUND MUST BE RESISTANT TO L.P. GAS. WARNING minimum of three (3) smooth ignition cycles. 28. Turn off gas and electrical supply to the furnace. Remove NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS. 23.
PAGE 7
NOX SCREEN REMOVAL WARNING ALL METAL SCREENS MUST BE REMOVED FROM THE HEAT EXCHANGER TUBES WHEN USING PROPANE GAS. NOTE: To prevent premature heat exchanger failure, follow the instructions below to remove all metal screen inserts from the entrance of heat exchanger tubes during propane conversions. Not all models will have metal screen inserts. NON-CONDENSING FURNACES AND PACKAGE GAS-ELECTRIC 1. 2. 3. 4. Remove the screws securing the burner box to the partition panel. Separate burner box from unit.
PAGE 8
NOTE: SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE Quality Makes the Difference! All of our systems are designed and manufactured with the same high quality standards regardless of size or efficiency. We have designed these units to significantly reduce the most frequent causes of product failure. They are simple to service and forgiving to operate. We use quality materials and components. Finally, every unit is run tested before it leaves the factory.