™ playsets ™ plays ets Outing with Monkey Bars - Tarp Roof Model: 1851BT *51-1067-T* 51-1067-T (BOXES: 1851-1, 1851-2, 1852, 1855, 1880 & Slide Box) Copyright © 2019 Gorilla Playsets All Rights Reserved 166 Etowah Industrial Court Canton, GA 30114 www.gorillaplaysets.com -NOTICE- REV: 11.15.2019 This playset is intended for residential use only. it is not intended nor warranted for either public or commercial use.
Please inspect and inventory all parts immediately upon accepting delivery. Use the inventory pages in the manual to make sure you have received all necessary parts. The quickest method to get any parts that are missing or damaged is to use our “Quick Response Center” located at: www.gorillaplaysets.com/support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY. THE RETAILER DOES NOT STOCK COMPONENTS. PLEASE RETAIN ALL INSTRUCTIONS FOR FUTURE REFERENCE.
GORILLA PLAYSETS WARRANTY – 2019 Gorilla Playsets® (“Gorilla”) warrants its play sets to be free from defects in workmanship and materials, under normal use and conditions, for 10 years for above ground structural wood components and for one year for all other components (e.g., swings, hardware, plastics, tarps, rope ladder, etc.).
IMPORTANT SAFETY GUIDELINES This product is recommended for use by children ages 3-11. This product is intended for residential use only and not intended for use in any public setting. A safety surface such as mulch or recycled tire should be used under the play set to prevent injury from falls. Also a 6 foot safety zone should be used around the entire play set. As with any home project, good judgment and respect for power tools will greatly reduce the risk of injury.
PRODUCT REGISTRATION - OUTING WITH MONKEY BARS - TARP ROOF (1851BT) Gorilla Playsets ™ manufactures 3 EASY WAYS TO REGISTER the finest quality products that are designed for outstanding strength and durability. We back Complete the online registration form at: OPTION 1 http://www.gorillaplaysets.com/register our products with unparalleled warranties.
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IMPORTANT – PLEASE READ Congratulations! You have just purchase one of the finest residential wooden swing sets available today. As with any wooden product that spends its entire life outside, in varying elements, it is important to know what to expect with your new swing set so that your family can enjoy it for many years. As your swing set acclimates to its new environment, natural characteristics of the wood can show in the form of checks, or “cracks” in the lumber.
IMPORTANT DOCUMENTS CUSTOMER MUST READ AND RETAIN Please go to the following links and read important SAFETY information prior to using your new play structure. http://www.gorillaplaysets.com/Swing-Set-Safety-s/85.htm https://www.gorillaplaysets.com/Maintenance-s/129.htm http://www.gorillaplaysets.com/manuals.html (Click on your specific model) http://www.gorillaplaysets.com/Warranty-s/82.htm NOTE: Your children’s safety is our #1 concern.
Model: 1851BT (BOXES: 1851-1, 1851-2, 1852, 1855, 1880 & SLIDE BOX) REV: 11.15.
TABLE OF CONTENTS Safety Guidelines……………………………………….......……...........................Pages 3-7 Leveling Fort, General Information and Definitions…………………...................Pages 7-9 How to Install T-nuts, and Swing Beam Loading............................................Pages 10-12 Site Plan, Safety Zone, Required Tool List and Kit Contents.........................Pages 13-15 Hardware, Lumber and Accessory Checklists....……………………………....Pages 16-33 Framing Fort - Left Side, Right Side, Front, then Rear……..
Safety and Maintenance Tips for Your New Play Set: NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children.
Safety and Maintenance Tips for Your New Play Set: (continued) Playgrounds should be inspected on a regular basis. If any of the following conditions are noted, they should be removed, corrected or repaired immediately to prevent injuries. • Hardware that is loose, worn or that has protrusions or projections. • Exposed equipment footings. • Scattered debris, litter, rocks, or tree roots. • Splinters, large cracks and decayed wood components.
PLAYGROUND SURFACING MATERIALS SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK9 Select Protective Surfacing One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM Specification F 1292.
Play Set Surfacing Recommendations: Below are some of the recommendations that the U.S. Consumer Product Safety Commission (CPSC) offers from its Handbook for Public Playground Safety. The guide can be downloaded in full at www.cpsc.gov/PageFiles/122149/325.pdf 1. Protective Surfacing - Since almost 60% of all injuries are caused by falls to the ground, protective surfacing under and around all playground equipment is the most critical safety factor on playgrounds.
2. Fall Zones - A fall zone, covered with a protective surfacing material, is essential under and around equipment where a child might fall. This area should be free of other equipment and obstacles onto which a child might fall. Stationary climbing equipment and slides should have a fall zone extending a Minimum of 6’ in all directions from the perimeter of the equipment. Swings should have a fall zone extending a minimum of 6’ from the outer edge of the support structure on each side.
General Info to Review Before Installation • Depending on your experience, assembly of the playset can take as little as 6 hours up to 24 hours, depending on size, after inventory of parts; therefore, we recommend you set aside a full two days for assembly. • Identify all of the parts for your play set. Empty each box and lay out boards so you can see each part. Your instruction book will have detailed drawings that will make it easy for you to recognize individual parts.
This page is a list of definitions and explanations used throughout our instructions to aid you in the assembly of your play set. Offset Holes- Throughout the installation procedures we will refer to parts with offset holes. This refers to the orientation of the holes on the board. An offset hole is one that is closer to one side than it is the other or in other words, it is not centered on the board.
Common Installation Practice Installing T-nuts When installing T-nuts into the wood, use a smooth faced hammer to set the face of the T-nut flush into the wood. Corner Post T-nut This picture shows the T-nut inserted and installed flush to the wood. Flush (Correct) Insert the barrel of the T-nut into the predrilled hole. Using a smooth faced hammer, drive the T-nut until the face of the T-nut is flush to the wood. This picture shows an end view of the T-nut installed flush to the wood.
HOW A T-NUT WORKS USUALLY THE FIRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T-NUTS INTO THE CORNER POSTS. A T-NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT. YOU INSERT THE T-NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS. THE T-NUT HAS A BARREL SHAPED END WHICH GOES INTO THE HOLE IN THE CORNER POST. THE T-NUT ALSO HAS A FLANGE SHAPED END WITH TEETH.
SWING BEAM LOADING Weight Limits for Accessories: The weight limit for a Swing Belt is 225 lbs. (Although 150lbs is the maximum recommended swinging weight capacity for the swing position.) The weight limit for a Trapeze Bar is 125 lbs. Maximum Allowable swinging weight for a three position swing: 1) The maximum allowable swinging weight at each Swing Belt position is 150 lbs. 2) The maximum allowable swinging weight at the Trapeze position is 125 lbs. 3) The MAXIMUM SWING BEAM LOAD IS 425 lbs.
Outing 1851BT Please familiarize with the manual, parts/components and general Fall Height: 75" (with 6"yourself of safety surfacing in place) Playset height: 10' - 1-5/8" construction process of your new playset before getting started.
SAFETY ZONE - 1851BT MORE TEXT SAFETY ZONE 15 26'-9 16 " 6'-0" 6'-0" 12'-6" 6'-0" 7 26'-6 8 " 6'-0" 12'-6" 6'-0" 6'-0" 6'-0" 6'-0" (6) foot unobstructed safety perimeter around playset recommended 14
REQUIRED TOOL LIST: ___ Standard or Cordless Drill w/ Phillips Bit (#2 square bit provided) ___ Drill Bits 1/8”, 3/16”, 9/64”, 11/64”, 3/8” ___ T-30 TorxTM Bit ___ ½” Wrench and Socket ___ ½” Deep Well Socket ___ 9/16” Deep Well Socket ___ 9/16” Wrench and Socket ___ Level ___ Tape Measure ___ Extension Cord (if using standard drill) ___ Hammer ___ Pencil ___ Locking Pliers (Vise Grips) ___ Shovel ___ Quick Square KIT CONTENTS: Swings, Slides, Accessories: ___ (Qty ) Description ___ (2) Swingbelts w/ Chai
11-0104 #8 X 1" 1851 HARDWARE WOOD SCREW PAGE 1 OF 3 QTY: 8 REV A: 9/23/2019 JH #8 X 1-1/4" WOOD SCREW QTY: 48 1700Z 1325Z #8 X 1-1/2" WOOD SCREW QTY: 40 9 1701Z #8 X 2" WOOD SCREW QTY: 100 8 1342Z #8 X 2-1/2" WOOD SCREW QTY: 54 1327Z 7 #8 X 3" WOOD SCREW QTY: 10 1077Z 6 #14 X 2-1/2" PAN HEAD WOOD SCREW QTY: 2 1329Z #14 X 1-1/4" TRUSS HEAD WOOD SCREW QTY: 6 1/4" SPLIT LOCK WASHER QTY: 2 1341Z 5/16" SPLIT LOCK WASHER QTY: 32 1332Z FS2897 4 #2 SQUARE DRIVE BIT QTY: 1 FS2824 3 5/16 T-NUT QT
1478Z NOTE: CARRIAGE BOLTS OVER 6" MAY BE UP TO 1/4" SHORTER DUE TO MANUFACTURER TOLERANCES.
11-0104 1851 HARDWARE PAGE 3 OF 3 REV A: 9/23/2019 JH NOTE: HEX BOLTS MAY COME PARTIALLY OR FULLY THREADED DEPENDING UPON THE MANUFACTURER. 9 1" 5/16" X 1" HEX BOLT QTY: 2 1702Z 5/16" X 1-1/2" HEX BOLT QTY: 4 8 1703Z 5/16" X 1-3/4" HEX BOLT QTY: 2 7 6 1706Z 5 5/16" X 3-1/2" HEX BOLT QTY: 12 1715Z 4 5/16" x 3-3/4" HEX BOLT QTY: 8 1705Z 3 FS 2837 2 3/8" BOLT COVER QTY: 20 1 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS.
11-0105 1852 HARDWARE #8 X 1-1/2" PAGE 1 OF 1 WOOD SCREW REV A: 9/20/2019 JH QTY: 4 1701Z #8 X 2-1/2" WOOD SCREW QTY: 12 1327Z #14 X 1" PAN HEAD SCREW QTY: 6 1711Z 8 3 14" 5/16" X 1-3/4" HEX BOLT QTY: 2 9 7 1706Z 5/16" x 3-3/4" HEX BOLT QTY: 4 1705Z 6 NOTE: HEX BOLTS MAY COME PARTIALLY OR FULLY THREADED DEPENDING UPON THE MANUFACTURER.
11-0107 1855 HARDWARE PAGE 1 OF 1 REV A: 9/20/2019 JH #8 X 1-1/4" WOOD SCREW QTY: 26 1325Z #8 X 1-1/2" WOOD SCREW QTY: 12 9 1701Z #8 X 2" WOOD SCREW QTY: 2 8 1342Z #8 X 2-1/2" WOOD SCREW QTY: 14 1327Z 7 6 1 32" 5/16" x 3-1/2" HEX BOLT QTY: 4 1715Z 5 NOTE: HEX BOLTS MAY COME PARTIALLY OR FULLY THREADED DEPENDING UPON THE MANUFACTURER.
11-0111 5/16" X 1-1/2" 1880 HARDWARE HEX BOLT PAGE 1 OF 1 REV A: 9/23/2019 JH QTY: 10 1 12" 5/16" X 2" HEX BOLT QTY: 2 NOTE: HEX BOLTS MAY COME 1703Z PARTIALLY OR FULLY THREADED DEPENDING UPON THE MANUFACTURER.
1851BT PICTURE DESCRIPTION WAVE SLIDE QTY.
PICTURE DESCRIPTION QTY.
PICTURE DESCRIPTION QTY.
PICTURE DESCRIPTION QTY. 21.
1851 STAMPED ID & DESCRIPTION PICTURE HINT! R FO LOOK P STAM T R ON PA 1851A LADDER BACK 5/8" X 3-3/8" X 18-1/2" 1851B PANEL SLAT 3/4" X 2-5/8" X 24-1/2" 1851D DECK SPACER QTY.
PICTURE STAMPED ID & DESCRIPTION QTY.
PICTURE STAMPED ID & DESCRIPTION QTY.
PICTURE STAMPED ID & DESCRIPTION 1851AA CROSS MEMBER 1" X 3-3/8" X 68-1/2" 1851AC LADDER SIDE L/H 1-3/8" X 3-3/8" X 53" 1851AD LADDER SIDE R/H 1-3/8" X 3-3/8" X 53" 1851AE ROCK WALL SIDE SUPPORT 1-3/8" X 3-3/8" X 56" 1851AF SWING BEAM MOUNT 3" X 3" X 44" 1851AG SWING LEG 3" X 3" X 95" 1851AH CORNER POST 1 3" X 3" X 95" QTY.
PICTURE STAMPED ID & DESCRIPTION QTY.
1852 PICTURE STAMPED ID & DESCRIPTION 1852A CENTER TARP BOARD QTY.
1855 PICTURE DESCRIPTION QTY.
1880 PICTURE DESCRIPTION QTY.
STEP 1: SWING BEAM MOUNT 1: PLACE THE TORQUE WASHERS OVER THE END OF THE CARRIAGE BOLTS AS SHOWN WITH THE TEETH FACING AWAY FROM THE HEAD OF THE BOLT. HAMMER THE HEAD OF THE BOLT TO SET THE TEETH INTO THE CORNER POSTS. 2: FASTEN THE SWING BEAM MOUNT WITH WASHERS AND LOCK NUTS.
STEP 2: SWING BEAM PLATE 1: INSTALL THE SWING BEAM PLATE WITH THE POINTED END FACING AS SHOWN.
STEP 3: END SANDBOX BOARD 1: INSTALL T-NUTS AND THEN FASTEN THE END SANDBOX BOARD AS SHOWN BELOW. THE COUNTERBORED HOLES FACE OUT.
STEP 4: DECK SUPPORT 1: INSTALL T-NUTS AND THEN FASTEN THE DECK SUPPORT AS SHOWN BELOW. THE COUNTERBORED HOLES SHOULD BE ON THE BOTTOM AND SHOULD FACE OUT.
STEP 5: ROCK WALL SIDE TOP PANEL BOARD 1: INSTALL T-NUTS AND THEN FASTEN THE ROCK WALL SIDE TOP PANEL BOARD AS SHOWN BELOW. THE COUNTERBORED HOLES SHOULD FACE OUT.
STEP 6: END SANDBOX BOARD 1: INSTALL T-NUTS AND THEN FASTEN THE END SANDBOX BOARD AS SHOWN BELOW. THE COUNTERBORED HOLES SHOULD BE AT THE TOP FACING OUT.
STEP 7: DECK SUPPORT 1: INSTALL T-NUTS AND THEN FASTEN THE DECK SUPPORT AS SHOWN BELOW. THE COUNTERBORED HOLES SHOULD BE ON THE BOTTOM AND SHOULD FACE OUT.
STEP 8: T-NUTS 1: INSTALL T-NUTS AS SHOWN BELOW ON THE INSIDE FACE OF EACH CORNER POST. 16 TNUTS WILL BE USED.
STEP 9: PANEL SUPPORT 1: FASTEN THE PANEL SUPPORT TO THE FRONT AS SHOWN. THE COUNTERBORED HOLES SHOULD BE ON THE TOP AND SHOULD FACE OUT.
STEP 10: ARCH BOARD 1: FASTEN THE ARCH BOARD TO THE FRONT AS SHOWN. THE COUNTERBORED HOLES SHOULD BE ON THE BOTTOM AND SHOULD FACE OUT.
STEP 11: SIDE SANDBOX BOARD R/H 1: FASTEN THE SIDE SANDBOX BOARD R/H TO THE FRONT AS SHOWN. THE COUNTERBORED HOLES SHOULD BE ON THE BOTTOM AND SHOULD FACE OUT.
STEP 12: SIDE SANDBOX BOARD L/H 1: FASTEN THE SIDE SANDBOX BOARD L/H TO THE REAR AS SHOWN. THE COUNTERBORED HOLES SHOULD BE ON THE BOTTOM AND SHOULD FACE OUT.
STEP 13: PANEL SUPPORT 1: FASTEN THE PANEL SUPPORT TO THE REAR AS SHOWN. THE COUNTERBORED HOLES SHOULD BE ON THE TOP AND SHOULD FACE OUT.
STEP 14: FORT SIDE SUPPORTS 1: INSTALL A T-NUT INTO EACH FORT SIDE SUPPORT AND THEN FASTEN EACH SUPPORT AS SHOWN. USE A SPEED SQUARE TO ENSURE THE SANDBOX BOARD IS SQUARE TO THE CORNER POSTS PRIOR TO ATTACHING THE FORT SIDE SUPPORTS. CORNER POST FORT SIDE SUPPORT SPEED SQUARE 90.
STEP 15: LEVELING THE PLAY SET AND ADDING SCREWS 1: LEVEL AND SQUARE THE BOARDS AT THE DECK LEVEL FIRST. THEN INSTALL SCREWS. 2: LEVEL AND SQUARE THE REMAINDER OF THE BOARDS AND THEN INSTALL SCREWS.
STEP 16: ROCK WALL SIDE SUPPORTS 1: INSTALL A T-NUT INTO EACH ROCK WALL SIDE SUPPORT AND THEN FASTEN EACH SUPPORT AS SHOWN.
STEP 17: ROCK WALL ROCKS 1: LAY OUT THE ROCK WALL BOARDS ON THE GROUND IN A PATTERN AS SHOWN. 2: FASTEN EACH ROCK TO THE ROCK WALL BOARD WITH THE FASTENERS INCLUDED IN THE ROCK BAG.
STEP 18: ROCK WALL BOARDS AND STRINGER 1: MEASURE DOWN 3/4" ON THE BACK SIDE OF THE TOP ROCK WALL BOARD AND MAKE A MARK. 2: PLACE THE TOP OF THE ROCK WALL STRINGER ON THE MARK AND FASTEN IT AS SHOWN. 3: PLACE THE TOP ROCK WALL BOARD INTO POSITION FLUSH AGAINST THE CORNER POSTS. SECURE IT TO THE ROCK WALL SIDES WITH THE 2" SCREWS AS SHOWN. 4: CONTINUE DOWN THE ROCK WALL INSTALLING ALL OF THE ROCK WALL BOARDS IN THE PATTERN SHOWN.
STEP 19: PANEL SUPPORTS 1: MAKE A MARK ON EACH CORNER POST AT THE DIMENSIONS SHOWN. 2: PLACE THE BOTTOM OF EACH PANEL SUPPORT ON THE MARK AND FASTEN AS SHOWN.
STEP 20: LADDER ASSEMBLY 1: INSTALL A T-NUT INTO EACH OF THE LADDER SIDES. 2: PLACE ONE OF THE LADDER SIDES ON THE GROUND WITH THE CHANNELS FACING UP. 3: INSERT THE LADDER STEPS INTO THE CHANNELS AND PLACE THE SECOND LADDER SIDE ON TOP. 4: FLUSH THE FRONT CORNER OF EACH STEP TO THE FRONT OF THE LADDER SIDE. THEN FASTEN THE STEP TO THE LADDER SIDE WITH TWO SCREWS. REPEAT FOR THE OTHER STEPS. 5: FLIP THE LADDER OVER AND REPEAT SUBSTEP 4 FOR THE OTHER SIDE.
STEP 21: ATTACHING THE LADDER 1: FLUSH THE RIGHT SIDE OF THE LADDER TO THE INSIDE OF THE CORNER POST. 2: MAKE THE BOTTOM OF EACH 90 BRACKET 3/4" ABOVE THE BOTTOM OF THE BOARD. 3: MARK THROUGH THE HOLES IN THE BRACKETS ONTO THE BOARD. 4: DRILL 3/8" HOLES WHERE MARKED. 5/16" Washer 5: INSTALL T-NUTS INTO THE BACK OF THE BOARD. T-Nut 5/16" Lock Washer 6: FASTEN THE BRACKETS AS SHOWN.
STEP 22: DECK BOARDS 1: LAY THE DECK BOARDS AND DECK SPACERS ACROSS THE DECK SUPPORTS AS SHOWN. NOTE THE TWO HOLES AT THE CENTER OF THE DECK SPACER WILL FACE OUT. 2: FASTEN THE DECK SPACERS WITH ONE SCREW ON EACH END. FASTEN THE DECK BOARDS WITH TWO SCREWS ON EACH END.
STEP 23: SWING BEAM AND SWING HANGERS 1: LINE UP THE HOLES IN THE SWING HANGERS WITH THE HOLES IN THE SWING BEAM. 2: FASTEN EACH HANGER WITH THE FASTENERS AS SHOWN.
STEP 24: SWING BEAM - ANGLED PLATES 1: INSTALL BRACKETS TO SWING LEGS AS SHOWN. 2: DO NOT TIGHTEN HARDWARE AT THIS POINT. A 1851AG SWING LEG THESE SHOULD BE PARALLEL AFTER FASTENING THEM.
STEP 25: SWING BEAM - LEGS 1: INSTALL BEAM 90 PLATE AS SHOWN. 2: ATTACH CROSS MEMBER AS SHOWN. HINT: USE HAMMER TO INSTALL T-NUTS.
STEP 26: SWING BEAM TO SWING BEAM LEGS 1: CAREFULLY PLACE THE SWING BEAM BETWEEN THE SWING BEAM BRACKETS (LEFT AND RIGHT) AS SHOWN IN THE DIAGRAM BELOW. SWING BEAM BRACKETS (LEFT AND RIGHT) SWING BEAM SWING BEAM AND LEGS UP 2: ASSEMBLE WITH FASTENERS AS SHOWN **DO NOT FULLY TIGHTEN FASTENERS AT THIS POINT.
STEP 27: SWING BEAM TO SWING BEAM LEGS 1: FASTEN THE SWING BEAM TO THE 2499 BRACKET WITH THE HARDWARE SHOWN.
STEP 28: SWING BEAM - SCREWS 1: TIGHTEN UP ALL OF THE BOLTS AT THIS TIME. 2: INSTALL SCREWS AS SHOWN BELOW.
STEP 29: SWING BEAM - ATTACH TO PLAY SET 1: PLACE SWING BEAM ON SWING BEAM PLATE AND ATTACH AS SHOWN. HINT: USE HAMMER TO TAP BOLT TO SEAT THE TORQUE WASHER.
STEP 30: ARCH BOARD (REAR) 1: FASTEN THE ARCH BOARD TO THE REAR AS SHOWN. THE COUNTERBORED HOLES SHOULD BE ON THE BOTTOM AND SHOULD FACE OUT.
STEP 31: CENTER POSTS 1: CENTER EACH CENTER POST BETWEEN THE CORNER POSTS ON THE INSIDE OF THE ARCHED BOARDS. MAKE SURE THE OUTSIDE FACE OF EACH CENTER POST IS FLUSH TO THE OUTSIDE FACE OF THE CORNER POSTS. 2: THE BOTTOM OF EACH CENTER POST MUST BE IN CONTACT WITH THE DECK SPACER PRIOR TO INSTALLING SCREWS THROUGH THE DECK SPACER. INSTALL SCREWS AS SHOWN.
STEP 32: DECK STRINGER 1: CENTER THE DECK STRINGER UNDER THE DECK BOARDS AS SHOWN. 2: INSTALL THE 1-1/2" WOOD SCREWS FIRST, THEN THE 2" WOOD SCREWS.
STEP 33: PANEL SUPPORTS 1: SPACE THE PANEL SUPPORTS 3" OFF THE DECK AS SHOWN. 2: FASTEN EACH PANEL SUPPORT.
STEP 34: PANEL/WALL SLATS 1: PLACE PANEL SLATS ON THE INSIDE OF THE PANEL SUPPORT BOARDS. THE TOP OF EACH PANEL SLAT SHOULD BE FLUSH TO THE TOP OF THE PANEL SUPPORT. 2: SPACE THE PANEL SLATS AS SHOWN BELOW AND FASTEN AS SHOWN. REAR SLAT SPACING (VIEW FROM REAR OF PLAY SET) Slats Flush at top.
STEP 35: TARP SUPPORT BOARDS 1: PLACE THE TARP SUPPORT BOARDS WITH THE LONG OVERHANG OVER THE ROCK WALL. 2: FASTEN AS SHOWN.
STEP 36: CENTER POSTS TOP 1: INSTALL A T-NUT INTO EACH BOARD AS SHOWN. 2: SQUARE THE CENTER POST TO THE TARP SUPPORT THEN FASTEN WITH THE HEX BOLT AND ALL WASHERS AS SHOWN. 3: FASTEN THE BOTTOM OF THE CENTER POST WITH SCREWS AS SHOWN.
STEP 37: TARP BOARDS 1: PLACE THE CENTER TARP BOARD ON TOP OF THE CENTER POSTS AND FASTEN AS SHOWN. 2: PLACE EACH END TARP BOARD ONTO THE ENDS OF THE TARP SUPPORTS AND FASTEN AS SHOWN.
STEP 38: SLIDE BLOCK 1: MEASURE TO DRILL THE HOLES AS SHOWN AND MAKE MARKS. 2: DRILL 1/8" HOLES AT THE MARKS AND INSTALL THE SLIDE BLOCK. #8 x 1-1/2" Wood Screws DRILL THROUGH TWO 1/8" HOLES FOR SCREWS 10" 1 24" 1 44" 1851P SLIDE BLOCK 1851P SLIDE BLOCK NOTE: TWO SLIDE BLOCKS ARE INCLUDED BUT ONLY ONE IS USED FOR THIS PLAYSET.
STEP 39: SLIDE 1: PLACE THE SLIDE MOUNTING TAB BACK 3-9/16" FROM THE FRONT BOARD ON THE PLAY SET. 2: CENTER THE SLIDE IN THE OPENING. 3: PRE-DRILL 1/8" HOLES AT THE INDENTATIONS IN THE SLIDE INTO THE DECK SPACER 1" DEEP. 4: SECURE THE SLIDE TO THE DECK SPACER WITH #14 X 1-1/4" TRUSS HEAD SCREWS. **DO NOT OVERTIGHTEN SCREWS** #14 x 1-1/4" Truss Head Screws **DO NOT OVERTIGHTEN** DECK SPACER FRONT BOARD 9 3 16 " SLIDE **ONCE SLIDE IS INSTALLED DO NOT LIFT THE BOTTOM END OR DAMAGE COULD OCCUR.
STEP 40: HANGING THE SWINGS 1: PLACE EACH OF THE SWING CHAINS ONTO THE HOOK OF THE SWING HANGERS. PLACE CHAINS ONTO HIGHER OR LOWER LINKS TO ADJUST THE HEIGHT OF THE SWING. 2: REPEAT THIS PROCESS FOR THE TRAPEZE SWING.
STEP 41: TARP 1: PLACE THE TARP ACROSS THE TARP BOARDS WITH THE HEMS ON THE INSIDE. 2: WRAP THE ENDS OF THE TARP EQUALLY AROUND THE END TARP BOARDS. NOTE: IF YOU WISH YOU MAY PREDRILL 1/8" PILOT HOLES BY 3/4" DEEP FOR THE PAN HEAD SCREWS. 3: INSTALL A SCREW AND WASHER AT EACH GROMMET.
STEP 42: CLIMBING ROPE 1: THREAD THE ROPE AS SHOWN IN THE DIAGRAM BELOW. TIE A FIGURE 8 KNOT BEHIND THIS HOLE ADD UP TO THREE THUMB KNOTS TO AID IN CLIMBING. TIE THUMB KNOTS BEHIND THIS HOLE UNTIL ALL OF THE ROPE IS USED. FOR SAFETY, ENSURE THAT THE ROPE IS TIGHT ENOUGH SO THAT IT CANNOT BE LOOPED BACK ON ITSELF. KEEP TYING THUMB KNOTS AT THE BOTTOM END OF THE ROPE UNTIL THERE IS NO REMAINING LOOSE ROPE. DO NOT CUT ENDS OF ROPE.
STEP 43: FLAG KITS 1: INSTALL THE FLAG KITS ON THE CORNER POSTS AT THE FRONT OF THE FORT. ATTACH THE FLAG KITS WITH THE HARDWARE PROVIDED.
STEP 44: STEERING WHEEL 1: DRILL A 3/16" DIAMETER HOLE BY 1" DEEP INTO THE END OF THE SWING BEAM AT THE DIMENSIONS SHOWN BELOW. 2: PLACE THE SPACER INSIDE THE STEERING WHEEL. 3: SECURE THE STEERING WHEEL TO THE END OF THE SWING BEAM WITH THE WASHER AND THE LAG SCREW PROVIDED. 4: SNAP THE STEERING WHEEL CAP INTO THE HUB OF THE STEERING WHEEL.
STEP 45: TELESCOPE 1: PLACE THE TELESCOPE BASE 12" AWAY FROM THE OUTSIDE OF THE FRONT CORNER POST. 2: CENTER THE TELESCOPE BASE ON THE ROPE SUPPORT AND ATTACH WITH SCREW. LEAVE THE SCREW A LITTLE LOOSE SO THAT THE BASE MAY ROTATE. 3: SNAP THE ENDS OF THE BASE INTO THE SOCKETS ON THE SIDE OF THE TELESCOPE. A TELESCOPE SNAP INTO SOCKET ON BOTH SIDES.
STEP 46: SAFETY HANDLES 1: PLACE THE SAFETY HANDLES AS SHOWN. ATTACH THEM WITH THE HARDWARE THAT IS INCLUDED WITH THEM.
STEP 47: GROUND STAKES 1: HAMMER A GROUND STAKE INTO THE EARTH NEXT TO EACH SWING LEG AT AN ANGLE. DO NOT HOLD THE UPPER PORTION OF THE STAKE. 2: ATTACH TO THE SWING LEG WITH THE HARDWARE PROVIDED WITH THE GROUND STAKE. 3: HAMMER A GROUND STAKE INTO THE EARTH NEXT TO EACH CORNER POST NEAR THE ROCK WALL SIDE. DO NOT HOLD THE UPPER PORTION OF THE STAKE. 4: ATTACH TO THE SWING LEG WITH THE HARDWARE PROVIDED WITH THE GROUND STAKE.
STEP 48: NAME PLATE/SAFETY WARNING PLATE 1: ATTACH THE ALUMINUM NAME PLATE CENTERED ON THE FRONT OF THE SWING BEAM WITH #8 X 1-1/4" WOOD SCREWS. 2: ATTACH SAFETY WARNING PLATE AS INDICATED WITH SCREWS INCLUDED WITH PLATE. PLACE NAME PLATE HERE AND SECURE WITH #8 X 1-1/4" WOOD SCREWS. SAFETY WARNING PLATE (AIign bottom of plate with bottom of board and secure with screws included with plate.
STEP 49: BOLT CAPS 1: IF A BOLT CAP MAY BE INSTALLED ONTO BOLT END AND IS NOT EASILY REMOVED THEN DO SO. IF IT IS EASILY REMOVED THEN DO NOT INSTALL.
PART 2 MONKEY BARS 83
STEP 1: MONKEY BAR LADDER 1: PLACE THE MONKEY BAR LADDER SIDES ON A FLAT SURFACE WITH THE SMALL HOLES POINTING UP. 2: HAMMER A T-NUT INTO EACH HOLE AS SHOWN.
STEP 2: MONKEY BAR LADDER 1: PLACE A MONKEY BAR OVER THE SMALL HOLES IN THE MONKEY BAR LADDER SIDES. 2: SECURE THE MONKEY BAR TO THE LADDER SIDE WITH THE 2" SCREWS INCLUDED WITH THE MONKEY BARS. YOU WILL NEED A T-30 TORX BIT TO INSTALL THE BARS.
STEP 3: MONKEY BAR LADDER 1: PLACE THE MONKEY BAR GROUND RUNNER UNDER THE LADDER SIDES WITH THE COUNTER- BORED HOLES FACING DOWN. 2: INSTALL A T-NUT INTO EACH OF THE MONKEY BAR GROUND RUNNER BRACES. 3: LOOSELY FASTEN THE MONKEY BAR GROUND RUNNER BRACES TO THE MONKEY BAR GROUND RUNNER. 4: LOOSELY FASTEN THE MONKEY BAR GROUND RUNNER BRACES TO THE MONKEY BAR LADDER SIDES.
STEP 4: MONKEY BAR LADDER 1: CAREFULLY FLIP THE LADDER ASSEMBLY OVER SO THE MONKEY BAR GROUND RUNNER IS FACING UP. 2: USE A SQUARE TO SQUARE THE LADDER SIDES TO THE MONKEY BAR GROUND RUNNER. THE BOTTOM OF EACH LADDER SIDE SHOULD BE FLUSH TO THE BOTTOM OF THE GROUND RUNNER. 3: THE HOLES IN THE MONKEY BAR GROUND RUNNER SHOULD BE CENTERED OVER EACH MONKEY BAR LADDER SIDE. IF THE HOLES ARE NOT CENTERED PERFECTLY THAT SHOULD NOT MATTER AS LONG AS THE LADDER SIDE IS SQUARE TO THE GROUND RUNNER.
STEP 5: MONKEY BAR RUNNER 1: PLACE THE MONKEY BAR RUNNERS ON A FLAT SURFACE WITH THE SMALL HOLES POINTING UP. 2: HAMMER A T-NUT INTO EACH HOLE AS SHOWN.
STEP 6: MONKEY BAR RUNNER 1: PLACE A MONKEY BAR OVER THE SMALL HOLES IN THE MONKEY BAR RUNNERS. 2: SECURE THE MONKEY BAR TO THE MONKEY BAR RUNNER WITH THE 2" SCREWS INCLUDED WITH THE MONKEY BARS. YOU WILL NEED A T-30 TORX BIT TO INSTALL THE BARS.
STEP 7: MONKEY BAR PLATES TO RUNNERS 1: PLACE A MONKEY BAR PLATE ON THE OUTSIDE OF EACH MONKEY BAR RUNNER. 2: LOOSELY FASTEN THE PLATE TO THE RUNNER WITH THE FASTENERS SHOWN.
STEP 8: MONKEY BAR PLATES TO LADDER 1: SLIDE THE LADDER SIDES ON THE INSIDE OF THE MONKEY BAR PLATES. 2: LOOSELY FASTEN THE PLATE TO THE LADDER SIDES WITH THE FASTENERS SHOWN IN DETAIL C. 3: MAKE THE ENDS OF THE LADDER SIDES FLUSH TO THE BOTTOM OF THE MONKEY BAR RUNNERS.(DETAIL A) 4: GO BACK AND TIGHTEN ALL OF THE BOLTS IN THE MONKEY BAR PLATES.
STEP 9: BRACKETS O 1: FASTEN THE 90 BRACKETS TO THE MONKEY BAR RUNNERS WITH THE HARDWARE SHOWN. LEAVE THE BRACKETS SLIGHTLY LOOSE.
STEP 10: MONKEY BAR SUPPORT 1: PLACE THE MONKEY BAR SUPPORT ON TOP OF THE ARCH BOARD. 2: PLACE THE LAG SCREWS IN THE HOLES AND HAMMER THEM TO LEAVE MARKS ON THE CORNER POSTS. 3: REMOVE THE MONKEY BAR SUPPORT AND THE LAG SCREWS. DRILL 11/64" HOLES AT EACH OF THE MARKS BY 2-1/2" DEEP. 4: PLACE THE MONKEY BAR SUPPORT BACK INTO PLACE ON TOP OF THE ARCH BOARD AND FASTEN AS SHOWN BELOW.
STEP 11: ATTACH MONKEY BARS 1: PLACE THE MONKEY BARS ON TOP OF THE MONKEY BAR SUPPORT 5" AWAY FROM THE END OF THE MONKEY BAR SUPPORT. 2: CENTER THE HOLES IN THE 90 BRACKETS ON THE MONKEY BAR SUPPORT. 3: PREDRILL 9/64" HOLES BY 2" DEEP AT THE CENTER OF EACH 90 BRACKET. FASTEN THE BRACKETS AS SHOWN. 4: TIGHTEN THE 1-1/2" BOLTS THAT SECURE THE 90 BRACKET TO THE RUNNERS.
STEP 12: GROUND STAKES 1: HAMMER IN A GROUND STAKE AT THE ENDS OF THE GROUND RUNNER ON THE INSIDE. DO NOT HOLD THE UPPER PORTION OF THE STAKE. 2: MAKE SURE THE GROUND STAKE SCREW IS IN AN AREA WHERE THE PARTS OVERLAP. PREDRILL A 1/8" HOLE BY 2" DEEP THROUGH THE HOLE IN THE GROUND STAKE INTO THE MONKEY BAR PIECES. 3: FASTEN WITH THE HARDWARE PROVIDED WITH THE GROUND STAKES. A B GROUND STAKES NOTE: PARTS OVERLAP HERE. 1/4" Fender Washer #14 X 2" Pan Head Screw 60.
