Product Manual

ManualsBrandsGPI ManualsAC Powered Fuel Pumps115V Fuel Transfer Pump — 12 GPM, Manual Nozzle, Hose

Rev. C 921487-09

5252 East 36th Street North

Wichita, KS USA 67220-3205

TEL: 316-686-7361

FAX: 316-686-6746



TABLE OF CONTENTS

General Information ..................................................... 2

Safety Instructions ....................................................... 2

Installation ................................................................... 3

Operation .....................................................................4

Maintenance ................................................................ 5

Repair .......................................................................... 5

Troubleshooting ........................................................... 9

Illustrated Parts List ................................................... 10

Specications ............................................................ 11

Parts and Service ...................................................... 11

Great Plains Industries, Inc. is a member of

the Petroleum Equipment Institute.

SAVE THESE INSTRUCTIONS

12/11

To the owner...

Congratulations on receiving your GPI fuel pump. We

are pleased to provide you with a system designed to

give you maximum reliability and efciency.

Your fuel pump is designed, tested, and approved for use

with gasoline (up to 15% alcohol blends such as E15),

diesel fuel (up to 20% biodiesel blends such as B20) and

kerosene. Please take all due precautions when handling

these ammable liquids. Your safety is important to us.

Also, to assure the longest possible service life, it is

important that you follow the operation and maintenance

procedures outlined in this manual. We are proud to

provide you with a quality product and dedicated

support. Together with your conscientious use, we are

sure that you will obtain years of safe, dependable service.

President

Great Plains Industries, Inc.

M-1115S Series Fuel Pump

Owner’s Manual

STOP

DO NOT RETURN THIS

PRODUCT TO THE STORE!

Please contact GPI before returning

any product. If you are missing

parts or experience problems with

your installation, our Customer

Support Department will be happy

to assist you.

GPI Customer Support

800-835-0113 or

316-686-7361

Summary of content (12 pages)

PAGE 1
5252 East 36th Street North Wichita, KS USA 67220-3205 TEL: 316-686-7361 FAX: 316-686-6746 SAVE THESE INSTRUCTIONS M-1115S Series Fuel Pump Owner’s Manual STOP DO NOT RETURN THIS PRODUCT TO THE STORE! Please contact GPI before returning any product. If you are missing parts or experience problems with your installation, our Customer Support Department will be happy to assist you. GPI Customer Support 800-835-0113 or 316-686-7361 TABLE OF CONTENTS General Information....................
PAGE 2
GENERAL INFORMATION This manual will assist you in operating and maintaining your fuel pump. It furnishes information which will help you achieve years of dependable performance and trouble-free operation. Please take a few moments to read through this manual before installing and operating your pump. If you have problems with the pump, refer to the Maintenance and Troubleshooting Sections. If you need assistance, contact the dealer from whom you received your pump.
PAGE 3
INSTALLATION Figure 1 Before installation, wrap all threaded fuel connections with three to four turns of thread tape or a pipe thread sealant approved for use with petroleum fuels. Important Information To ensure safe operation, all fuel transfer systems must be properly grounded. Proper grounding means a continuous metal-to-metal contact from one component to the next, including tank, bung, pump, meter, filter, hose, and nozzle.
PAGE 4
1. Remove the electrical coverplate. (Figure 2) Be careful not to damage gasket. Figure 2 WARNING Avoid prolonged skin contact with petroleum fuels. Use protective goggles, gloves, and aprons in case of splashing or spills. Change saturated clothing and wash skin promptly with soap and water. CAUTION This pump is designed for use only with gasoline, kerosene, and diesel fuel. Do not use this pump for dispensing any fluids other than those for which it was designed.
PAGE 5
CAUTION To avoid pump damage, do not run the pump for more than 10 minutes with the nozzle closed. The pump may not deliver fluid if an air lock occurs due to an external filter, meter, or an off-the-shelf automatic nozzle. To correct, remove the pipe plug in the top outlet port and fill the gear cavity and meter with fuel. Use of a factory-supplied automatic nozzle is recommended. Do not overfill the tank. Repeated attempts to “top off” the tank with an automatic nozzle may result in overfilling. 3.
PAGE 6
Clean or Replace Strainer Figure 5 Clean the inlet strainer after every 40 hours of operation or if low flow occurs. 1. Turn the pump off and disconnect from power. 2. Remove the strainer coverplate. 3. Remove the inlet strainer and inspect for damage or clogs. (Figure 3) Figure 3 4. Inspect the gears and key for wear and damage. Replace, as necessary. 5. Wipe the gear cavity with a clean cloth. 6. Replace the gears. Make sure they turn freely. 7. Replace the drive key. 4.
PAGE 7
6. To remove or replace the bypass poppet: Figure 10 a. As above, push down on the poppet until the O-ring is exposed. b. Remove the O-ring with a small screwdriver or similar tool. Take care not to damage the poppet or O-ring. (Figure 8) Figure 8 ➤ Spring ➤ O-ring Groove Poppet O-ring 3. Inspect the wiring connections and cavity. (Figure 11) ➤ c. Figure 11 From inside the housing, use a small screwdriver to push the poppet and spring through the top outlet port.
PAGE 8
7. Reinstall the new switch by reversing the above procedure. Guide the switch into the housing cavity, pushing black wires in before the switch. Use the housing slot to hold the switch into place. 8. Switch mounting plate wires must clear the coverplate and must not be pinched. Make sure the O-Ring is properly seated before tightening the switch coverplate. 1. Turn off the pump and disconnect from power. 2. Remove the switch coverplate from the pump housing. 3.
PAGE 9
TROUBLESHOOTING SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION A. MOTOR DOES 1. Auxiliary temperature-limiting NOT RUN device tripped Turn pump switch off. Allow motor to cool approximately 30 minutes. Device resets automatically. Try again. 2. Switch’s circuit breaker tripped Turn power off at source. Determine source of high amp draw. Correct problem. Make sure pump switch is in off position before restoring power. Restore power to pump.
PAGE 10
ILLUSTRATED PARTS LIST 6 7 8 C 3 D 2 4 E 14 19 F 33 36 34 22 25 35 31 27 G 16 17 30 18 2 29 26 30 32 Item No. Part No. Description 2 3 4 6 7 8 14 16 17 18 19 22 25 26 27 29 30 31 32 33 34 35 36 10 904002-23 119008-51 110025-1 904001-42 110010-1 110131-2 110026-1 110024-1 110026-4 110009-1 110195-02 110285-01 119096-4 110026-6 110276-02 110032-1 110100-1 110049-2 110121-8 906002-13 11030302 904006-86 904002-22 904002-24 No. Req’d. Sems Screw, 1/4-20 x 3/4 in.....................
PAGE 11
SPECIFICATIONS PARTS AND SERVICE Applications: Fluids: Low viscosity petroleum fuels such as gasoline (up to 15% alcohol blends such as E15), diesel fuel (up to 20% biodiesel blends such as B20) and kerosene. Operating Environment: Designed for mounting on above-ground vented petroleum storage tanks. RAINPROOF for outdoor use. For warranty consideration, parts, or other service information, please contact your local distributor.
PAGE 12
Limited Warranty Policy Great Plains Industries, Inc. 5252 E. 36 Street North, Wichita, KS USA 67220-3205, hereby provides a limited warranty against defects in material and workmanship on all products manufactured by Great Plains Industries, Inc. This product includes a 2 year warranty from date of purchase as evidenced by the original sales receipt. A 30 month warranty from product date of manufacture will apply in cases where the original sales receipt is not available.