Product Manual

ManualsBrandsGPI ManualsDC Powered Fuel Pumps12V Fuel Transfer Pump — 15 GPM, Automatic Nozzle, Hose

Rev. D 921422-18

TABLE OF CONTENTS

General Information ....................................................2

Safety Instructions ......................................................2

Installation ..................................................................2

Operation ....................................................................4

Maintenance ...............................................................4

Repair .........................................................................4

Troubleshooting ..........................................................8

Specications .............................................................9

Illustrated Parts List ..................................................10

Parts and Service .....................................................11

Great Plains Industries, Inc. is a member of

the Petroleum Equipment Institute.

12/13

To the owner...

Congratulations on receiving your GPI fuel pump. We

are pleased to provide you with a system designed to

give you maximum reliability and efciency.

Your fuel pump is designed, tested, and approved for use

with gasoline blends, diesel fuel blends and kerosene.

Please take all due precautions when handling these

ammable liquids. Your safety is important to us.

Also, to assure the longest possible service life, it is

important that you follow the operation and maintenance

procedures outlined in this manual. We are proud to

provide you with a quality product and dedicated sup-

port. Together with your conscientious use, we are sure

that you will obtain years of safe, dependable service.

Victor Lukic, President

Great Plains Industries, Inc.

M-150S, M-180S

and M-240S Fuel Pump

Owner’s Manual

SAVE THESE INSTRUCTIONS

DO NOT RETURN THIS

PRODUCT TO THE STORE!

Please contact GPI before returning

any product. If you are missing

parts or experience problems with

your installation, our Customer

Support Department will be

happy

to assist you:

800-835-0113 or

316-686-7361

Summary of content (12 pages)

PAGE 1
SAVE THESE INSTRUCTIONS M-150S, M-180S and M-240S Fuel Pump Owner’s Manual DO NOT RETURN THIS PRODUCT TO THE STORE! Please contact GPI before returning any product. If you are missing parts or experience problems with your installation, our Customer Support Department will be happy to assist you: 800-835-0113 or 316-686-7361 TABLE OF CONTENTS General Information.....................................................2 Safety Instructions.......................................................2 Installation.
PAGE 2
GENERAL INFORMATION CAUTION The purpose of this manual is to assist you in installing, operating and maintaining your GPI pump. This manual covers 12- and 24-volt DC electric gear pump models M-150S, M-180S and M-240S. Models M-150S and M-180S should be connected to a 12-volt DC power source. Model M-240S should be connected to a 24-volt power source only. Do not attempt connection of any pump to a 115-volt AC or 230-volt AC power source.
PAGE 3
If you require a greater initial prime height, coat the gears with fluid by removing the plug on the top of the pump and pour a small quantity of motor oil into the gear cavity. Replace the plug and try again. A foot valve with pressure relief may be needed to maintain prime. To install the power cord, remove the electrical coverplate.
PAGE 4
DANGER Motor Protector (Model M-240S) If the pump is to be installed in a Hazardous (Classified) location, it must be installed by a licensed electrician and conform to National Fire Protection Association (NFPA) codes 30 and 70. You as the owner, are responsible for seeing that the installation and operation of your pump complies with NFPA codes as well as any applicable state and local codes. Rigid conduit must be used to install wiring.
PAGE 5
Remove Pump from Tank Clean or Replace Bypass Poppet • Turn the pump OFF and disconnect from power. • Turn the pump OFF and disconnect from power. • Turn the union ring counterclockwise to release the inlet fitting. • Using a drive ratchet or extension, remove the pipe plug from the top outlet port. (Figure 8) • Lift the pump and suction pipe straight up from the bung adapter. • Elevate the nozzle and hose to allow excess fuel to drain into the tank.
PAGE 6
c. From inside the housing, use a small screwdriver to push the poppet and spring through the top outlet port. (Figure 11) • Remove the torx head screw, then remove the switch assembly. (Figure 13) FIGURE 13 FIGURE 11 d. Wipe the poppet and gear cavities with a clean cloth. e. Replace the poppet, O-ring, and spring, as necessary. NOTE: Replace O-ring if damaged, swollen, or loosefitting. • To assemble, place the spring and poppet into the poppet cavity through the top outlet port.
PAGE 7
FIGURE 16 NOTE: Switch shown is for models M-150S and M-180S. Model M-240S switch does not require a jumper wire and circuit breaker. • Remove the red wires from the terminals on the back of the switch. • Remove the remaining wire on motor protector then remove the motor protector from switch cavity. • Install new motor protector by reversing above procedure. NOTE: Make sure the O-ring is seated properly before tightening the switch coverplate.
PAGE 8
TROUBLESHOOTING SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION A. MOTOR DOES 1. Fuse blown Inspect fuse in fuse holder on power cord. If blown, replace. 2. Switch defective Remove switch coverplate and inspect switch. Replace, if necessary. 3. Motor burned out Replace motor as described in the Repair Section. 4. Switch or electrical connections faulty (Model M-150S and Model M-180S) 5. Circuit breaker tripped 3.
PAGE 9
SPECIFICATIONS M-150S M-180S M-240S Designed to safely transfer low viscosity petroleum fuels such as gasoline (up to 15% alcohol blends such as E15), diesel fuel (up to 20% biodiesel blends such as B20) and kerosene. Pump is designed for permanent mounting on vented storage tanks. Application Pump Housing Lightweight, corrosion-resistant, cast aluminum body, convenient union ring for easy installation.
PAGE 10
ILLUSTRATED PARTS LIST ent rem 5 r oto M M 6 22 7 3 21 gth Len u eas 4 2 23 1 14 13 27 28 9 24 26 1 15 16 25 8 18 12 17 1 11 19 10 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. 904002-23 119200-551 119201-551 119200-552 11002502 904002-17 904001-42 110010-1 110131-2 110011-2 110265-02 901003-70 110024-1 110026-4 110009-1 110195-02 110285-01 110277-05 110277-06 Description No. Req'd. Sems Screw, 1/4-20 x 3/4 in...................................
PAGE 11
PARTS AND SERVICE In order to preserve the UL Listing for the motor, do not attempt to service the motor. For products serviced outside the factory, the UL nameplate must be defaced to indicate that the equipment may no longer meet the requirements for UL Listing. This does not apply to products serviced outside the factory under the UL program for Rebuilt Motors for Use in Hazardous Locations. For warranty consideration, parts, or other service information, please contact your local distributor.
PAGE 12
Limited Warranty Policy Great Plains Industries, Inc. 5252 E. 36th Street North, Wichita, KS USA 67220-3205, hereby provides a limited warranty against defects in material and workmanship on all products manufactured by Great Plains Industries, Inc. This product includes a 2 year warranty from date of purchase as evidenced by the original sales receipt. A 30 month warranty from product date of manufacture will apply in cases where the original sales receipt is not available.