Operation MCG-SSP Multi-Color Gel-Coat System For use with Polyester Resin and Gel-Coat 0D[LPXP ÀXLG ZRUNLQJ SUHVVXUH SVL 03D EDU SVL 03D EDU 0D[LPXP DLU SUHVVXUH SVL 03D EDU Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions.
Contents Warnings Warnings ............................................................................................................................................................ Important Safety Information .............................................................................................................................. Grounding ..........................................................................................................................................................
9CTPKPIU The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure VSHFL¿F ULVN 5HIHU EDFN WR WKHVH ZDUQLQJV $GGLWLRQDO SURGXFW VSHFL¿F ZDUQLQJV PD\ EH IRXQG WKURXJKRXW WKH body of this manual where applicable. • See Important Safety Information - MEKP, Polyester Resins and Gel-Coats and Spraying and Lamination Operations section of this manual.
Warnings 9#40+0) SKIN INJECTION HAZARD +LJK SUHVVXUH ÀXLG IURP JXQ KRVH OHDNV RU UXSWXUHG FRPSRQHQWV ZLOO SLHUFH VNLQ 7KLV PD\ ORRN OLNH MXVW D FXW EXW LW LV D VHULRXV LQMXU\ WKDW FDQ UHVXOW LQ DPSXWDWLRQ Get immediate surgical treatment. • Do not point gun at anyone or at any part of the body. • Do not put your hand over the dispense outlet.
Important Safety Information Methyl Ethyl Ketone Peroxide (MEKP) MEKP is among the more hazardous materials found in commercial channels. Proper handling of the “unstable (reactive)” chemicals presents a GH¿QLWH FKDOOHQJH WR WKH SODVWLFV LQGXVWU\ 7KH KLJKO\ UHDFWLYH SURSHUW\ ZKLFK PDNHV 0(.
Grounding This equipment needs to be grounded. Ground the dispense gun through connection to an *ODV&UDIW DSSURYHG JURXQGHG ÀXLG VXSSO\ KRVH &KHFN \RXU ORFDO HOHFWULFDO FRGH DQG UHODWHG PDQXDOV for detailed grounding instructions of all equipment in WKH ZRUN DUHD A grounding wire and clamp are provided, assembly p/n 17440-00 with all FRP equipment.
Set-Up 1. Remove the cap plugs from the bottom inlet of each material pump. 3. $WWDFK WKH ³¿WWLQJ´ HQG RI WKH UHFLUFXODWLRQ KRVHV WR WKH bypass valve on the material pumps. and place the other end in the material drum, either in the small bung RU WKH ODUJH EXQJ DQG WDSH LW WR WKH SLFN XS WXEH 4. Inspect Catalyst bottle for debris; clean if necessary. Fill catalyst supply bottle. Two gallons; maximum amount in supply bottle. 5. ,QVSHFW WKH PDWHULDO KRVHV WR PDNH VXUH WKH\ DUH QRW bent. 2.
Set-Up 6. Connect a main air supply to system. (GlasCraft recommends a minimum of 3/8”dia. airline.) 8. )LOO /XEH &XS DW WKH WRS RI ÀXLG VHFWLRQ KDOI ò IXOO of suitable pump lube. 7. Securely attach clamp assembly, P/N 17440-00, to permanently grounded rod or pipe and to the slave pump.
Set-Up Additional Color Installation Instructions DGGLWLRQDO WUDFN DVVHPEO\ LV ¿WWHG WR H[LVWLQJ WUDFN assembly. 3. 0RXQW ÀXLG VHFWLRQ NLW DV VKRZQ When adding “ODD” number colors (i.e. third color, ¿IWK FRORU HWF \RX ZLOO QHHG RQH +DUGZDUH .LW DQG RQH )OXLG 6HFWLRQ .
Set-Up 5. Assemble material valve and Q.D. Fitting onto material Hose. CJ-154 O-RING O-RING 6. Install Material Hose, Recirculation Hose, and Mate ULDO 3LFN 8S .LW 3 1 *$0 %H FHUWDLQ WKDW DOO ¿WWLQJV EROWV DQG QXWV DUH WLJKWHQHG VHFXUHO\ EHIRUH RSHUDWLQJ QHZ )OXLG 6HFWLRQ $VVHPEO\ 7. Follow Start-Up Instruction steps 5 through 13 for initial Fluid Section priming. 8. When priming process is complete, new Fluid Section is ready for use.
Set-Up * 22349-00-00 Guard Kit * * * * * * * * * REVISION Y GC-1392Z 11
Pressure Relief Procedure 9HULI\ WKH 7ULJJHU /RFN LV LQ WKH /RFNHG SRVLWLRQ 6HH 6SUD\ *XQ PDQXDO IRU WULJJHU ORFN ORFDWLRQ 7R UHOLHYH ÀXLG DQG DLU SUHVVXUHV 1. Push down Yellow slide valve, P/N 21402-00 to bleed RII DLU WR V\VWHP 2. Open P/N 21228-00 on catalyst pump to recirculation position.
Start-Up 5HIHU WR VSHFL¿F 8VHU 0DQXDOV IRU GHWDLOHG component start-up and shut-down instructions. Before Operating the System 5. Review all service manuals, which contain detailed operation and safety instructions. Start-Up Internal Mix 1. 0DNH VXUH DOO KRVH FRQQHFWLRQV DUH WLJKW DQG VHFXUH 6ROYHQW *Before initial operation of any internal mix V\VWHP HQVXUH WKDW WKH VROYHQW ÀXVK 2. 0DNH VXUH WKH EDOO YDOYHV RQ WKH PDQLIROG DUH RII set-up is fully operational.
Start-Up 4. Dial up 90-100 psi of pressure at solvent regulator. 5. While continuing to hand prime the pump, trigger gun into suitable collection container. 5. Using a proper collection container, open solvent ÀXVK YDOYH DW WKH ,1'\ JXQ (QVXUH WKDW \RX KDYH SURSHU VROYHQW ÀXVKLQJ DW WKH JXQ 6. Continue to hand prime the pump, with trigger pulled DQG LQVSHFW WKH ÀRZ RI FDWDO\VW IURP QR]]OH 7.
Start-Up Gel-Coat 1. Open ball valve at material regulator. &RQ¿UP WKDW \RX DUH JHWWLQJ D FRPSOHWH FRQVLVWHQW DQG uniform mix of catalyst. If red dye catalyst is being used, WKLV ZLOO EH HDV\ WR FRQ¿UP YLVXDOO\ • While triggering the gun onto a test panel, visibly inspect WKH ÀXLG SUHVVXUH JDXJH RQ WKH FDWDO\VW SXPS • The catalyst pressure should approximately match the ÀXLG SUHVVXUH JHQHUDWHG E\ WKH PDWHULDO SXPS ([DPSOH 2.
Start-Up Color Change Procedure 3. Turn Main Air Supply Valve to the “off” position. This will relieve the air pressure on the Air Motor. 1. 7XUQ $LU &RQWURO 9DOYH FORFNZLVH WR ³&2/25 CHANGE” position. valve cut out 2. Turn Material Valve, P/N 21192-00, from Material Hose to Recirculating Hose (handle in vertical position). This will relieve pressure on Material Hose. 4. 3XOO DQG URWDWH 3LYRW NQRE to disengage the catalyst drive arm.
Start-Up 10. 7LJKWHQ /RFN 'RZQ %ROWV VHFXUHO\ 0DWHULDO 9DOYH 0867 UHPDLQ LQ WKH ³2))´ SRVLWLRQ ZKHQ QRW LQ XVH WR SUHYHQW PDWHULDO IURP OHDNLQJ RXW RI KRVH :KHQ QRW LQ XVH 0DWHULDO +RVH VKRXOG EH FRLOHG DQG VWRUHG LQ D VDIH RXW RI WKH ZD\ ORFDWLRQ 4XLFN 'LVFRQQHFW )LWWLQJ VKRXOG EH NHSW FOHDQ RI GLUW DQG overspray. 7.
Start-Up 13. Pull and rotate Pivot NQRE WR GLVHQJDJH WKH FDWDO\VW drive arm. 14. Turn the catalyst slave pump yellow ball valve to the open position. 15. Hand prime the pump until a steady stream of catalyst ÀRZV EDFN WR WKH ERWWOH 16. Close the ball valve. Hand VWURNH WKH SXPS XQWLO LW developes 100-200 PSI. 17. 7XUQ 0DWHULDO 9DOYH RQ EDFN RI *XQ WR ³2Q´ position. CJ-154 O-RING O-RING 18. Color Change Procedure is now complete and normal spray operations may continue.
Shut-Down Shut-Down Instructions 1. Turn the “On/Off” Ball Valves on the Air Manifold to their “Off” position. )DLOXUH WR F\FOH 3XPS 6KDIW WR '2:1 SRVLWLRQ PD\ UHVXOW LQ RYHU VSUD\ RU OHDNHG PDWHULDO WR GU\ RU KDUGHQ RQ 6KDIW :KHQ 3XPS LV QH[W RSHUDWHG VHYHUH GDPDJHV PD\ EH GRQH WR 8SSHU Pump Seals. 6HH SDJH IRU SUHVVXUH UHOLHI SURFHGXUH 2. Turn catalyst yellow ball valve, P/N 21228-00 to Open / Recirculation position to dump psi.
Parts MCG 20300-00 Part 1XPEHU Description 20300-00 0&* 8QLW Z 0DWHULDO 3XPSV 17440-00 Grounding Clamp Assembly GC-1392 User Manual GAM-268-01 0DWHULDO 3XPS 3LFN 8S .LW LPA-147-2150 Spray Tip MCG 20300-20 20 Part 1XPEHU Description 20300-20 0&* 8QLW Z 0DWHULDO 3XPSV 17440-00 Grounding Clamp Assembly GC-1392 User Manual GAM-268-01 0DWHULDO 3XPS 3LFN 8S .
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$VVHPEO\ 'UDZLQJV 0&* 8QLW $VVHPEO\ REVISION Y 22 GC-1392Z
$VVHPEO\ 'UDZLQJV 0&* 8QLW $VVHPEO\ REVISION Y GC-1392Y 23
$VVHPEO\ 'UDZLQJV CJ-154 O-RING 0&* 8QLW $VVHPEO\ * * * REVISION Y 24 GC-1392Z
$VVHPEO\ 'UDZLQJV 0&* 8QLW $VVHPEO\ Part 1XPEHU Description AM-500-02 Part 1XPEHU Description 5” AIR MOTOR 20195-25 MATERIAL HOSE CJ-153 O-RING 20221-00 BALL VALVE GAM-268-01 PICK-UP TUBE 20234-00 CART STANDOFF LPA-163 CAM FOLLOWER 20240-00 FLUID SECTION LPA-165 CATALYST JUG 20243-00 AIR MOTOR END STOP LPA-169 BOTTLE SUPPORT 20244-00 AIR MOTOR END STOP MPB-208 AIR FILTER 20248-00 MOUNTING PLATE P33-19 EXHAUST SILENCER 20249-00 SLIDE MOUNT SM SERVICE MA
$VVHPEO\ 'UDZLQJV 0&* 8QLW $VVHPEO\ Part 1XPEHU 7733-17 Description HEX NUT 7734-06 LOCK WASHER 7734-07 LOCK WASHER 7734-10 LOCK WASHER 7734-12 LOCK WASHER 7957-32C SCREW 7957-64C SCREW 8115-03 PIPE FITTING 8155-48C SCREW 8156-24C SCREW 8156-32C SCREW 9672-12 PIPE FITTING 9704-11 TUBING 9944-24C SCREW 9944-32C SCREW 9945-32C SCREW 9945-48C SCREW 9955-24C SCREW 9955-56C SCREW REVISION Y 26 GC-1392Z
6XE $VVHPEO\ 'UDZLQJV $0 $LU 0RWRU $VVHPEO\ REVISION S GC-1392Z 27
6XE $VVHPEO\ 'UDZLQJV 20240-00 Fluid Section Part 1XPEHU Description Qty.
6XE $VVHPEO\ 'UDZLQJV 22029-00 Fluid Section Part 1XPEHU Description Qty. Part 1XPEHU Description 13867-30 O-RING 1 21264-00 TRANSFER HOUSING SEAT 1 13867-56 O-RING 3 21265-00 BALL HOUSING 1 19633-00 COMPRESSION SPRING 1 21267-00 FOOT VALVE SEAT 1 20448-00 TIE ROD 4 21269-00 FOOT VALVE BALL 1 20484-48C SCREW 4 21433-01 ELBOW FITTING 1 Qty.
6XE $VVHPEO\ 'UDZLQJV GAM-268-01 Material Pick-Up Kit Part 1XPEHU Description Qty.
6XE $VVHPEO\ 'UDZLQJV LPA-165 Catalyst Bottle Part 1XPEHU Description Qty.
Maintenance %HIRUH SHUIRUPLQJ DQ\ PDLQWHQDQFH RQ WKLV 6\VWHP )ROORZ SUHVVXUH UHOLHI SURFHGXUHV RQ SDJH *ODV&UDIW UHFRPPHQGV WKH XVH RI 7*& )53 722/ *81 &/($1(5 IRU ! FOHDQLQJ RI VSUD\ JXQV VSUD\ WLSV UROOHUV brushes, hoses, etc. ...as well as any general shop FOHDQ XS ,W LV UHFRPPHQGHG WKDW WKH IROORZLQJ VHUYLFH EH SHUIRUPHG RQ D ZHHNO\ EDVLV 1.
Accessories 22353-00 Indy X Gel-Coat Gun ATOMIZE TUBING AAC TUBING GC-1392Z 33
Accessories 22353-01 Indy X Gun 22352-00 With Chopper Option B-410 ATOMIZE TUBING AAC TUBING 34 GC-1392Z
Accessories 22354-00 LPA2 Gun With 3WPG-10-K Chopper Option ATOMIZE TUBING AAC TUBING GC-1392Z 35
Accessories 22351-00 Indy Gel-Coat Gun With Bolt On AAC TUBING SOLVENT AIR 36 SOLVENT GC-1392Z
Accessories ~ 22351-01 Indy Gel-Coat Gun With Screw On * 22352-00 With Chopper Option B-410 * * * * * ~ * ~ * * TOP VIEW ~ ~ ~ ~ AAC TUBING ~ ~ ~ SOLVENT ~ ~ ~ ~ SOLVENT AIR GC-1392Z 37
Accessories ~ 22356-00 Formula Gel-Coat Gun With Screw On B-410 * * 22356-01 With Chopper Option TOP VIEW * * ~ * * ~ * * ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 127( 5HPRYH &KRSSHU PRXQWLQJ DVVHPEO\ DQG SODFH & VHW VFUHZ LQ PLGGOH WDSSHG KROH 86( /2&7,7( 0(',80 675(1*7+ 72 .((3 )520 /($.
Accessories 22356-02 Formula X Gun GC-1392Z 39
Technical Data 40 Category Data 0D[LPXP )OXLG :RUNLQJ 3UHVVXUH 1300 psi. (9 MPa, 90 bar) 0D[LPXP )OXLG :RUNLQJ 3UHVVXUH 2000 psi (14 MPa, 138 bar) Maximum Air Inlet Pressure 100 psi (0.7 MPa, 7 bar) Typical Flow Rate of Pattern Guns Refer to gun manual Maximum Fluid Temperature 100° F (38° C) Air Inlet Size (Chopper) Refer to gun manual A Component (Catalyst) Inlet Size 1/4 in.
Notes GC-1392Z 41
Graco Ohio Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from GHIHFWV LQ PDWHULDO DQG ZRUNPDQVKLS RQ WKH GDWH RI VDOH WR WKH RULJLQDO SXUFKDVHU IRU XVH :LWK WKH H[FHSWLRQ RI DQ\ VSHFLDO extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
