Operation HTX 2030 313888B -For Portable Airless and Air-Assisted Spraying of Water-Based Architectural Coatings with Base Coat Pump-For Airless Spraying Architectural Coatings and Paints with Top Coat Pump- IMPORTANT SAFETY INSTRUCTIONS Read all warnings and instructions in this manual. Save these instructions. Model Number: 257369 Maximum Working Pressure: Base Coat Pump: 1000 psi (69 bar, 6.9 MPa) Top Coat Pump: 3300 psi (228 bar, 22.
Contents Contents Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 5 HTX 2030 with Base Coat Pump (257369) . . . . . 5 Top Coat Pump (Kit 24B140) . . . . . . . . . . . . . . . 6 Component Identification - Sprayer . . . . . . . . . . . 7 Component Identification - Base Coat Applicator 8 Pressure Relief Procedure . . . . . . . . . . .
Warning Warning The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode.
Warning WARNING PRESSURIZED ALUMINUM PARTS HAZARD Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical reaction and equipment rupture, and result in death, serious injury, and property damage. SUCTION HAZARD Never place hands near the pump fluid inlet when pump is operating or pressurized. Powerful suction could cause serious injury.
Product Overview Product Overview HTX 2030 with Base Coat Pump (257369) 1. Flow 3 (fully clockwise) - allows the pump to run continuously with minimal pulsation: ti13756a 2. Flow 2 (near middle of the rotation) reduces flow slightly by briefly interrupting pump: ti13632a The HTX 2030 Sprayer comes equipped with a Base Coat Pump 24B321.
Product Overview Top Coat Pump (Kit 24B140) When Top Coat Pump is Installed • Pump will only run when on/off switch is in ON position and pump control is rotated clockwise away from OFF position • Pump control setting adjusts sprayer pressure a. Rotating knob fully clockwise allows sprayer to reach maximum working pressure of 3300 psi (228 bar, 22.8 MPa) ti13653a b. The pump on the HTX 2030 Sprayer can also be switched out with a Top Coat Kit 24B140 (purchased separately).
Component Identification - Sprayer Component Identification - Sprayer Top Coat Kit 8 1 2 3 9 10 8 4 7 5 12 6 1 ON/OFF Switch 2 Prime Switch (used with Base Coat Pump) 3 Pump Control Knob 4 Heavy Texture Material Hose (used with Base Coat Pump) 5 Applicator Switch (used with Base Coat Pump--on Hose 5) 6 Applicator (Base Coat) 7 Pump (Base Coat) 8 Over Pressure Relief Valve 9 Pump (Top Coat) 10 Spray Gun (Top Coat) 11 Paint/Texture Material Hose (used with Top Coat Pump) 12 Prim
Component Identification - Base Coat Applicator Component Identification - Base Coat Applicator 8 1 7 9 10 2 11 3 6 4 5 ti14357a 8 1 Applicator 2 Air Hose Adapter and Air Adjustment Valve 3 Airless Filter or Air Passage Plug 4 Filter Support 5 Airless Spray Assembly 6 Airless Spray Tip Nozzle 7 Air nozzle, 4 mm, 6mm, 8mm, 10mm 8 Air Nozzle Cleaner 9 Cleaning Brush 10 Cleaning Ball 11 Retaining Nut 313888B
Pressure Relief Procedure Pressure Relief Procedure Applicator (Base Coat Pump) Spray Gun (Top Coat Pump) 1. Turn engine OFF. 1. Lock gun trigger safety and turn engine OFF. ti13131a ti6208b ti13050a 2. Turn on/off switch OFF and turn pressure control knob fully counterclockwise. 2. Turn on/off switch to OFF and turn pressure control knob fully counterclockwise. 3. Turn prime/drain valve down to DRAIN position. Fluid from drain valve can splash in eyes or skin and cause serious injury.
Start Engine Start Engine 5. Pull starter rope. 1. Move fuel valve to OPEN. ti5263a 6. After engine starts, move choke to OPEN. ti5248a 2. Move choke to CLOSED. ti5264a 7. Set throttle to desired setting. ti5249a 3. Set throttle to FAST. ti5251a ti5250a 4. Set engine switch to ON.
Setup Setup Prime Pump NOTICE DO NOT USE MATERIALS THAT CURE RAPIDLY! Materials with a fast curing time could plug the pump, hose, gun, or applicator. 1. Start gasoline engine and adjust speed to half throttle. Turn prime/drain valve to DRAIN. 1. Fill mixing pail with pre-mixed texture material. Mix per material manufacturer instructions. ti14632a 2. Place material hose outlet over supply pail. ti4118a Add approximately 10% water to texture mix or per material manufacturer instructions.
Setup 5. Turn on/off switch OFF and turn drain valve knob to SPRAY. 3. Turn drain valve to SPRAY, and turn on/off switch to ON. Turn pump control knob clockwise and/or adjust engine speed until desired material delivery rate is achieved. ti10796b 6. Turn on/off switch ON, and run pump until a steady stream of material flows from material hose. Turn on/off switch to OFF and turn drain valve knob to DRAIN. ti13649a ti8794a 4. Spray test pattern. Aim applicator at floor.
Setup Air Assisted Spray (Base Coat Applicator) 5. Turn on/off switch ON. 1. Prepare material, page 11. Place material hose in supply pail. ti10795b 6. Hold applicator over material pail and turn pump ON using applicator switch on hose. ti4650a 2. Turn on/off switch OFF. ti13641a 7. Turn pump control clockwise until desired material delivery rate is achieved. ti10796b 3. Remove cap before installing air line. ti8794a 8. Spray test pattern. Aim applicator at floor. Turn air valve ON.
Setup Spray Gun (Top Coat Pump) 1. Lock gun trigger safety. Insert seat and OneSeal™. Insert SwitchTip. 3. Trigger gun and spray test pattern. Slowly adjust pressure to eliminate heavy edges. Use smaller tip size if pressure adjustment can not eliminate heavy edges. ti13131a SwitchTip Seat ti5823a heavy edges ti5800a One seal 2. Screw assembly onto gun. Hand tighten. 4. Hold gun perpendicular, 10-12 in. (25-30 cm) from surface. Spray back and forth. Use strokes overlapped by 50%.
Cleanup Cleanup 5. Base Coat Pump: Disconnect material hose from pump outlet. 1. Turn on/off switch OFF. ti13639a ti10796b 6. Insert wet cleaning ball into hose (Base Coat Only). Connect material hose to pump outlet. 2. Perform Pressure Relief procedure, page 9. 3. Place pump in pail of clean water. ti13643a ti13638a 7. Hold material hose over waste pail. ti13644a 4. Shut OFF air if spraying with air. Remove applicator from material and air hoses. ti13640a 8.
Cleanup 9. Run pump until cleaning ball exits material hose. Save cleaning ball (Base Coat Only). 14. Add additional water and repeat steps 12 - 13 if necessary. ti13839a ti4551c 15. Open prime/drain valve and turn prime switch ON to flush valve. 10. Turn on/off switch OFF and turn prime/drain valve to DRAIN. Clean outside of pump and suction tube with brush and water. ti10796b ti14632a 11. Connect applicator to material hose. Close prime/drain valve. ti13636a 12. Turn on/off switch ON.
Cleanup 19. Clean hardened material from applicator nozzles with air nozzle cleaner. NOTICE Do not use air nozzle cleaner to clean applicator check valve or airless spray tip nozzle. Damage will occur. Remove air check valve from applicator to clean hardened material from interior of applicator.
Digital Tracking System (DTS) Digital Tracking System (DTS) Main Menu 4. Short press DTS button to move to Engine RPM. Close cover when spraying to protect display. ti13761a ti5802a 1. Perform Startup steps 1 - 2. 5. Short press DTS button to return to Pressure. • Open drain valve • Turn pump control counterclockwise to lowest setting • Set applicator switch to OFF 2. Start Engine, page 10.
Digital Tracking System (DTS) Secondary Menu - Stored Data Mode Short press DTS button and Top Coat hours display. Short press DTS button and Engine hours display. • Open drain valve • Turn pump control counterclockwise to lowest setting • Set applicator switch to OFF ti13787a 1. Start Engine, page 10. Pressure display appears. ti5812a 2. Press and hold DTS button and turn applicator switch ON. 7.
Digital Display Messages Digital Display Messages DISPLAY* No Display SPRAYER OPERATION INDICATION ACTION Sprayer may be pressurized Loss of power or display not connected Check power source. Relieve pressure before repair or disassembly. Verify display is connected. Sprayer may be pressurized Pressure less than 60 psi (4 bar, 0.
Maintenance Maintenance AFTER EACH 100 HOURS OF OPERATION • NOTICE For detailed engine maintenance and specifications, refer to separate Honda Engines Owner’s Manual (supplied). Change engine oil. Reference Honda Engines Owner’s Manual for correct oil viscosity. SPARK PLUG Use only BPR6ES (NGK) or W20EPR-U (NIPPONDENSO) plug. Gap plug to 0.028 to 0.031 in. (0.7 to 0.8 mm). Use spark plug wrench when installing and removing plug.
Technical Data Technical Data Honda GX 200 Engine: ANSI Power Rating @ 3600 rpm 6.5 Horsepower (4.8 kW) Maximum Working Pressure: Base Coat Pump 1000 psi (69 bar, 6.9 MPa) Top Coat Pump 3300 psi (228 bar, 22.8 MPa) Noise Level: Sound Power 105 dBa per ISO 3744 Sound Pressure 96 dBa measured at 3.1 ft (1 m) Maximum Delivery Rating: Base Coat Pump 3.0 gpm (11.36 liter/min) Top Coat Pump 2.20 gpm (8.33 liter/min) Maximum Tip Size: Base Coat Pump 1 applicator with .071 in.
Technical Data 313888B 23
Graco Standard Warranty Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
