Instructions LD Oil or Grease System Packages 3A1335J EN Used for dispensing lubricants only. For professional use only. Not for use in explosive atmospheres. Maximum Air Pressure: Oil - 150 psi (10 bar, 1.0 MPa); Grease - 100 psi (7 bar, 0.7 MPa) Maximum Fluid Pressure: Oil - 750 psi (52 bar, 5.
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings.
Installation Installation Grounding To reduce the risk of static sparking, ground the pump and all other components used or located in the dispensing area. Check your local electrical code for detailed instructions for your area and type of equipment. • Dispensing valve: Ground through connection to a properly grounded fluid hose and pump. • Object being dispensed to: Follow your local code. • Solvent pails used when flushing: Follow your local code.
Installation NOTE: To prevent damage to pump, remove sediment from the bottom of the container before installing a pump on an existing container. Fluid Hose Kit (2) Installation NOTE: The fluid kit shown in FIG. 2 is provided for instruction reference only. A complete list of the available fluid kit parts and their corresponding illustrations are provided on pages 46 - 49. 7 1 2b The maximum working pressure of each component in your system may not be the same.
Operation Operation Additional operating instructions, related warnings and technical data for are provided in the individual component instruction manuals included with your system. Thermal Induced Pressure Relief (Oil pumps only) a THERMAL EXPANSION HAZARD Fluids subjected to heat in confined spaces, including hoses, can create a rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
Operation Install only one pump per delivery system. Do not use the pumps in a parallel pump installation. Loss of pump prime can occur if all the following events occur in sequence: For example a 3:1 ratio oil pump: 3:1 ratio x 100 psi air = 300 psi fluid outlet A 3:1 pump is capable of 5:1 on the downstroke and will develop 5:1 pressures under normal operation. a. A thermal relief event occurs. b. The air supply valve is closed. c.
Operation 6. The thermal relief feature of this oil pump can increase the amount of time needed to fully prime the pump when compared to pumps without a thermal relief feature. To minimize this effect, prime the pump before connecting it to an already primed distribution system. NOTICE Never allow the pump to run dry of the fluid being pumped. A dry pump will quickly accelerate to a high speed, possibly damaging itself.
LD Oil Pump Wall Bracket Drum or Tote Mounting System LD Oil Pump Wall Bracket Drum or Tote Mounting System Used to wall mount the LD Oil Pump. Used for dispensing lubricants only. For professional use only. Installation Reference numbers used in the following instructions refer to Parts, page 24. Not for use in explosive atmospheres. IBC Tote Packages include a universal pump and wall bracket for use with either a drum or tote package.
LD Oil Pump Wall Bracket Drum or Tote Mounting System Pump Installation Drum Installation 1. Thread the bung adapter (1a) (included with pump (1) into the hole in the center of the wall bracket (4). Hand tighten the bung adapter securely to the bracket. 3b 3c 3a 1 3d 1b Tote Installation 1a 3b 4 FIG. 5 3a 2. Install the pump (1) through bung adapter (1a). 3. Secure the pump (1) in place by compressing the bung adapter gasket screws (1b). 4. Ground pump. See Grounding instructions, page 4. FIG.
LD System IBC Tote Package LD System IBC Tote Package Used to mount an LD pump and hose reel to an IBC Tote. For dispensing lubricants only. For professional use only. Installation Reference numbers used in the following instructions refer to Parts, page 24. Not for use in explosive atmospheres. IBC Tote Packages include a universal pump, brackets, hose reel and dispense valve. See page 24 for a complete list of mode, associated components and parts. Top Mounting Bracket Installation 1.
LD System IBC Tote Package Pump Installation (FIG. 10). The pump can be either Top Mounted or Drain Mounted on the Tote. Instructions for both installation methods are provided on the following pages. Drain Mounting instructions begin on page 12. 3 Top Mounting 1. Thread the pump bung adapter (1a) into hole in top bracket (9). Hand tighten securely. 1a 1a 1b hole FIG. 10 9 4. Ground pump. See Grounding Instructions, page 4. FIG. 9 Drain Mounting 2.
LD System IBC Tote Package 3. Thread the pump bung adapter (1a) into hole in the pump bracket assembly. Hand tighten securely. (FIG. 12). Hose Reel Installation 1. Install the hose reel guide (10a) to the top bracket (9) and secure it in place with the screws (10b) and nuts (10c). 1b 10b 1a 10a 9 FIG. 12 4. Insert the pump (1) through bung adapter (1a) (FIG. 13). Secure the pump in place by tightening the gasket screws (1b) (FIG. 12 and FIG. 13). 10c ti16882 FIG. 14 1b 2.
LD System IBC Tote Package 3. Install the hose reel (14) on the reel bracket (10) as shown in FIG. 16. 5. Connect the flexible fluid hose (2c) between the pump outlet and reel inlet (FIG. 18). 14 10 outlet inlet 2c FIG. 18 Meter Tray Installation FIG. 16 4. Install screw(10b) through hole in the reel bracket (10) and secure it in place with nut (10c) to hold hose reel securely in place as shown in. 10c 10 1. Position the meter tray (11) on the side of the IBC tank as shown in FIG. 19.
LD System IBC Tote Package 2. Adjust the “Z” bracket (11b) to secure the meter tray location as required. 11b FIG. 20 3. Install meter (12) to end of hose. Tighten fitting securely. c 12 FIG.
LD Pump Oil and Grease Drum Mounted System LD Pump Oil and Grease Drum Mounted System For oil or grease drum LD pump installation. For dispensing lubricants only. For professional use only. Not for use in explosive atmospheres. The Drum Mount Packages include a universal pump and dispense valve. See page 16 for a complete list of packages and associated components. Grease models require a follow plate for pumping fluid from the drum. See page 17 for follow plate installation instructions.
LD Pump Oil and Grease Drum Mounted System Installing Follow Plate (grease models only) 5. Examine follow plate to make sure rubber grommet (15b) is in place in center of the plate (FIG. 25). 15b 1. Relieve pressure, page 6. 2. Remove drum cover (16) by loosening thumb screws (16a) (FIG. 23). 16a FIG. 25 FIG. 23 3. Remove pump and cover from drum together and place on a clean paper, cardboard, or clean shop rags. DO NOT PLACE ON SHOP FLOOR. 6. Set follow plate (15) on top of the fresh grease (FIG.
LD Pump Oil and Grease Drum Mounted System 7. Insert pump suction tube through center of rubber grommet (15b) in follow plate (15) (FIG. 27). Se suction tube FIG. 27 8. Tighten thumb screws (16a) to secure cover (16) to drum. 16a FIG. 28 9. Trigger the dispensing valve (12) into a grounded metal waste container making firm, metal-to-metal contact between the container and the valve. 10. Slowly open the bleed-type master air valve and open the pump air regulator just until the pump is running.
LD Pump System Cart Package LD Pump System Cart Package Used to cart mount a drum, LD Pump, meter or grease valve and hose reel. For dispensing lubricants only. For professional use only. Installation Not for use in explosive atmospheres. Assembling the Cart All cart packages include a cart, universal pump, extension and dispense valve. Some also include a hose reel. See page 30 for a complete list of packages and associated components.
LD Pump System Cart Package 3. Secure handle sub-assembly (5a) to cart (5) using supplied bolts (5b) as shown in FIG. 30. Use a screwdriver to tighten bolts securely. 5. Install dispense device (12) to end of hose (FIG. 15). Tighten fitting securely. NOTE: The hose reel is not designed to swivel on the cart. It must be secured in the locked position at all times. 12 5b FIG. 32 FIG. 30 4. Install meter bracket (5c) to handle frame using screw (5d) as shown in FIG. 31.
LD Pump System Cart Package 7. Secure a chain (5e) around the drum as shown in FIG. 34. Adjust chain to a suitable length for the drum size. Connect ends of chain to the two ear brackets (5f). 8. Lock wheel casters to hold cart in place during operation (FIG. 35). Lock ti16895 FIG. 35 5f Pump and Follow Plate Installation For pump and follow plate installation, see instructions in the Drum Mounting section of this manual, page 16. 5e FIG.
Wall Bracket Models and Parts Wall Bracket Models and Parts Models 3:1 Oil Models Model NPT 24H689 X 24H690 5:1 Oil Models BSPP X X X 24H694 24H695 X X 24H696 X 24H699 24H700 Drum X Drum X Drum X X X X NPT 24H836 X 24H839 X X X X X 24H843 Tote Tote X Tote X Tote X 24H846 Drum Drum X Drum X Drum X Tote X 24H844 24H845 CE Drum X 24H840 24H842 BSPT 55 Gallon Drum or 1040R Tote Drum 24H838 24H847 22 BSPP 24H841 Tote X Model 24H837 Drum Tote 24H697 24H
Wall Bracket Models and Parts Parts Fluid Hose Kit (2), vent valve (7) and air regulator (8) parts are shown on pages 46 and 47. Ref Part No. Description 24H420 Ref Part No.
Tote Mounted Models and Parts Tote Mounted Models and Parts Models 3:1 Models 24 Pump Location Valve Valve Extension X TOP LDM5 Flex X X TOP LDM5 Rigid 24H703 X X TOP LDP5 Flex 24H704 X X TOP LDP5 Rigid 24H705 X X TOP LDM5 Flex 24H706 X X TOP LDM5 Rigid 24H707 X X TOP LDP5 Flex 24H708 X X TOP LDP5 Rigid 24H709 X X TOP LDM5 Flex 24H710 X X TOP LDM5 Rigid 24H711 X X TOP LDP5 Flex 24H712 X X TOP LDP5 Rigid 24H713 X X TOP LDM5 Flex
Tote Mounted Models and Parts Model Reel NPT BSPP BSPT Pump Location Valve Valve Extension 24H731 X SIDE LDP5 Flex 24H732 X SIDE LDP5 Rigid 24H733 X SIDE LDM5 Flex 24H734 X SIDE LDM5 Rigid 24H735 X SIDE LDP5 Flex 24H736 X SIDE LDP5 Rigid CE 24H737 X SIDE LDM5 Flex X 24H738 X SIDE LDM5 Rigid X 24H739 X SIDE LDP5 Flex X 24H740 X SIDE LDP5 Rigid X 24H741 X SIDE LDM5 Flex X 24H742 X SIDE LDM5 Rigid X 24H743 X SIDE LDP5 Flex X 24H7
Tote Mounted Models and Parts 26 Pump Location Valve Valve Extension CE X TOP LDM5 Rigid X X X TOP LDP5 Flex X 24H882 X X TOP LDP5 Rigid X 24H883 X X TOP LDM5 Flex X 24H884 X X TOP LDM5 Rigid X 24H885 X X TOP LDP5 Flex X 24H886 X X TOP LDP5 Rigid X 24H887 X X TOP LDM5 Flex X 24H888 X X TOP LDM5 Rigid X 24H889 X X TOP LDP5 Flex X 24H890 X X TOP LDP5 Rigid X Model Reel NPT 24H880 X 24H881 BSPP BSPT 24H891 X SIDE LDM5 F
Tote Mounted Models and Parts Parts Fluid Hose Kit (2), vent valve (7) and air regulator (8) parts are shown on pages 48 and 49. Ref. Part No.
Tote Mounted Models and Parts Ref. Part No.
Tote Mounted Models and Parts 14 1 3 10 11 4 12 5 3A1335J 29
Drum Mounted Models and Parts Drum Mounted Models and Parts Oil Models 3:1 Oil Models 30 Valve Valve Extension X LDM5 Flex 24H800 X LDM5 Rigid 24H801 X LDP5 Flex 24H802 X LDP5 Rigid Model NPT 24H799 BSPP BSPT 24H803 X LDM5 Flex 24H804 X LDM5 Rigid 24H805 X LDP5 Flex 24H806 X LDP5 Rigid 24H807 X LDM5 Flex 24H808 X LDM5 Rigid 24H809 X LDP5 Flex 24H810 X LDP5 Rigid CE 24H811 X LDM5 Flex X 24H812 X LDM5 Rigid X 24H813 X LDP5 Flex X 24H814
Drum Mounted Models and Parts 5:1 Oil Models 3A1335J Valve Valve Extension X LDM5 Flex 24H965 X LDM5 Rigid 24H966 X LDP5 Flex 24H967 X LDP5 Rigid Model NPT 24H964 BSPP BSPT 24H968 X LDM5 Flex 24H969 X LDM5 Rigid 24H970 X LDP5 Flex 24H971 X LDP5 Rigid 24H972 X LDM5 Flex 24H973 X LDM5 Rigid 24H974 X LDP5 Flex 24H975 X LDP5 Rigid CE 24H976 X LDM5 Flex X 24H977 X LDM5 Rigid X 24H978 X LDP5 Flex X 24H979 X LDP5 Rigid X 24H980 X LDM5
Drum Mounted Models and Parts Parts Fluid Hose Kit (2), vent valve (7) and air regulator (8) parts are shown on pages 46 and 47. 3:1 Oil Not CE Marked: 24H799 - 24H810 3:1 Oil CE Marked: 24H811 - 24H822 Ref Part No.
Drum Mounted Models and Parts Ref Part No.
Drum Mounted Models and Parts Grease Models 50:1 35 pound (15.
Drum Mounted Models and Parts Parts Ref Part No. Description Fluid Hose Kit (2), vent valve (7) and air regulator (8) parts are shown on pages 46 and 47. 35 pound (15.8 kg) Not CE Marked: 24J030 - 24J032 35 pound (15.
Drum Mounted Models and Parts Ref Part No. Description Qty KIT, accessory, CE, 50:1 (not shown) 24J033; 24J034: 24J035; 13 24J377 24J039; 24J040; 24J041; 24J045: 1 24J046; 24J047, 24R344 24R349, 24R353, 24R354, 24R355 PLATE, follow, 35 pound (15.8 kg), 24F901 1 models 24J030 - 24J032 PLATE, follow, 120 pound (55 kg), 15 24F902 1 models 24J036 - 24J038 PLATE, follow, 400 pound (181 kg), 24F903 1 models 24J0042 - 24J044 COVER, drum, 35 pound (15.
Cart Mounted Oil Models and Parts Cart Mounted Oil Models and Parts Oil Models 3:1 Oil Models 3A1335J Valve Valve Extension X LDM5 Flex X X LDM5 Rigid 24H752 X X LDP5 Flex 24H753 X X LDP5 Rigid 24H754 X X LDM5 Flex 24H755 X X LDM5 Rigid 24H756 X X LDP5 Flex 24H757 X X LDP5 Rigid 24H758 X X LDM5 Flex 24H759 X X LDM5 Rigid 24H760 X X LDP5 Flex 24H761 X X LDP5 Rigid 24H762 X X LDM5 Flex X 24H763 X X LDM5 Rigid X 24H764 X X LDP5 Flex
Cart Mounted Oil Models and Parts Model Reel NPT 24H781 BSPP BSPT X Valve Valve Extension LDP5 Rigid 24H782 X LDM5 Flex 24H783 X LDM5 Rigid 24H784 X LDP5 Flex 24H785 X LDP5 Rigid CE 24H786 X LDM5 Flex X 24H787 X LDM5 Rigid X 24H788 X LDP5 Flex X 24H789 X LDP5 Rigid X 24H790 X LDM5 Flex X 24H791 X LDM5 Rigid X 24H792 X LDP5 Flex X 24H793 X LDP5 Rigid X 24H794 X LDM5 Flex X 24H795 X LDM5 Rigid X 24H796 X LDP5 Flex X 24H797 X
Cart Mounted Oil Models and Parts 3A1335J Valve Valve Extension CE X LDP5 Flex X X LDP5 Rigid X X LDM5 Flex X X X LDM5 Rigid X 24H933 X X LDP5 Flex X 24H934 X X LDP5 Rigid X 24H935 X X LDM5 Flex X 24H936 X X LDM5 Rigid X 24H937 X X LDP5 Flex X 24H938 X X LDP5 Rigid X Model Reel NPT 24H929 X 24H930 X 24H931 X 24H932 BSPP BSPT 24H940 X LDM5 Flex 24H941 X LDM5 Rigid 24H942 X LDP5 Flex 24H943 X LDP5 Rigid 24H944 X LDM5 Flex
Cart Mounted Oil Models and Parts Parts Fluid Hose Kit (2), vent valve (7) and air regulator (8) parts are shown on pages 47 and 47.
Cart Mounted Oil Models and Parts Ref Part No.
Cart Mounted Grease Models and Parts Cart Mounted Grease Models and Parts Grease Models 50:1 120 pound (55 kg) Grease Models Model Reel 24J048 NPT BSPP BSPT CE X 24J049 X 24J050 X 24J051 X 24J052 X X 24J053 X X 24J060 X 24J061 X 24J062 X 24J063 X 24J064 X 24J065 X X X X X X X X X X X BSPT CE 50:1 400 pound (181 kg) Grease Models Model Reel 24J054 NPT BSPP X 24J055 X 24J056 X 24J057 X 24J058 X X 24J059 24J066 X X X X 24J067 42 X X 24J068 X 24J069
Cart Mounted Grease Models and Parts 50:1 30-70 kg Grease Models Model Reel 24R356 NPT BSPP BSPT X 24R357 X X 24R358 X X 24R359 X 24R360 X 24R361 X CE X X X X X X X Parts Fluid Hose Kit (2), vent valve (7) and air regulator (8) parts are shown on pages 46 and 48.
Cart Mounted Grease Models and Parts Ref Part No.
Cart Mounted Grease Models and Parts 12 17 14 5 1 16 15 3A1335J 45
Fluid Hose Kit (2) Parts Fluid Hose Kit (2) Parts NPT, BSPT, BSPP, Oil or Grease, 6 ft (1.8 m), or 15 ft (5 m) Hose, Without Hose Reel, No CE Mark 2b 2c 2a 2d Oil Models 24H859 - NPT, 6 ft 24H866 - BSPT, 15 ft(5 m) Models: 24H695, 24H750 - 24H753, 24H799 - 24H802, 24H842, 24H915 - 24H918, 24H964- 24H967 Ref Description 2a 2b 2c 2d FITTING, 1/2 in. BSPT to 1/2 in. BSPP HOSE, 3/8 in. ID X 6 ft (1.8 m), air/water HOSE, 1/2 in. ID X 15 ft (5 m), oil FITTING, 1/4 in. BSPT to 3/8 in.
Fluid Hose Kit (2) Parts NPT, BSPT, BSPP, Oil or Grease, 6 ft (1.8 m), or 15 ft (5 m) Hose, Without Hose Reel, CE Mark (part 7 & 8 shown for assembly reference only) 7 2d 2c 2a 8 2e 2b Oil Models 24H834 - BSPT, 15 ft(5 M) 24H608 - NPT, 6ft Models: 24H794 - 24H797, 24H960 - 24H963 Models: 24H698, 24H762 - 24H765, 24H811 -24H814, 24H845, 24H927 - 24H930, 24H976 - 24H979 Ref Description 2a 2b 2c 2d 2e FITTING, 1/2 in. BSPT to 1/2 in. BSPP HOSE, 3/8 in. ID X 6 ft (1.8 m), air/water HOSE,1/2 in.
Fluid Hose Kit (2) Parts NPT, BSPT, BSPP, Oil, 6 ft (1.8 m), Hose, With Hose Reel, No CE Mark 2d 2c 2a 2b Oil Models Grease Models 24J495 - NPT 24J501 - NPT Model: 24J066 Models: 24H701 - 24H704, 24H725 - 24H728, 24H867 24H870, 24H891 - 24H894 Ref Description 2a 2b 2c 2d UNION, swivel HOSE, 3/8 in. ID X 6 ft (1.8 m), air/water HOSE,1/2 in.X 6 ft (1.
Fluid Hose Kit (2) Parts NPT, BSPT, BSPP, Oil, 6 ft (1.8 m), Hose, With Hose Reel, CE Mark (part 7 & 8 shown for assembly reference only) 8 7 2d 2c 2e 2a 2b Oil Models Grease Models 24J492 - NPT 24J498 - NPT Models: 24H713 - 24H716, 24H737 - 24H740, 24H879 24H882, 24H903 - 24H906 Model: 24J069 Ref Description 2a 2b 2c 2d 2e FITTING, union, adapter HOSE, 3/8 in. ID X 6 ft (1.8 m), air/water HOSE, 1/2 in. X 6 ft (1.
Technical Data Technical Data Pump - Pump Technical Data is provided in the LD Series Oil and Grease Pump instruction manual included with pump. Hose Reel - Hose reel Technical Data is provided in the LD Series Enclosed Hose Reels instruction manual included with hose reel. Meter - Meter Technical Data is provided in the LDM5 Standard and LDP5 (Preset) Electronic Metered Dispense Valves instruction manual included with meter.
Technical Data IBC Tote Bracket: 24F930, 24F931 Pump mounting thread Dimensions 2 in.- 11 1/2 NPT A B C D E F G H J K L Reel base mount- 4 in. x 4 in. x 0.3 in. (100 mm x ing pattern 100 mm x 8.5 mm) 2 10.5 in. (266 mm) 10.7 in. (271 mm) 4 in. (100 mm) 4 in. (100 mm) 10.75 in. (273 mm) 0.7 in. (19 mm) 1.8 in. (46 mm) 1.9 in. (48.5 mm) Minimum to Maximum: 40 in. - 49.2 in. (1020 - 1250 mm) Minimum to Maximum: 42 in. - 51.2 in. (1070 - 1300 mm) 4 x 0.3 in. (4 x 8.
Technical Data IBC Tote Pump Bracket: 24F920 (includes 24F910) Pump mounting thread 2 in.-11 1/2 NPT Maximum allowed weight 8 pounds (3.6 kg) Dimensions A B C D E F G H 13.7 in. (350 mm) 8 in. (208 mm) 7 in. (182 mm) 2 x 0.8 in. (2 x 22 mm) 2 x 0.75 in. (2 x 20 mm) 7.8 in. (200 mm) 5.8 in. (148 mm) 2 x 1.4 in. (2 x 37.
Technical Data Meter Tray: 24F914 Dimensions A B C D E F G H J 3.7 in. (96 mm) 2 x 1 in. (2 x 23.5mm) 2 x 0.8 in. (2 x 21 mm) 6 in. (150 mm) 8 in. (201 mm) 8.25 in. (210 mm) 2 x 2 in. (2 x 50.5 mm) 26.5 in. (675.5mm) 21 in.
Technical Data Cart 120 pound (55 kg) Cart 400 pound (180 kg) Weight capacity 200 pounds (90.7 kg) Weight capacity 500 pounds (226.8 kg) Cart weight 38.5 pounds (17.5 kg) Cart weight 48.5 pounds (22 kg) Dimensions Dimensions A B C A B C 27.5 in. (700 mm) 40.2 in. (1022 mm) 23 in. (588 mm) 33.6 in. (854 mm) 40.2 in. (1022 mm) 27.5 in.
Technical Data Fluid Hose Kits (2) Air line component wetted materials Zinc plated carbon steel, nickel plated brass, buna-n rubber Air line max working pressure with ball valve and regulator 150 psi (1.03 MPa, 10.3 bar) Air line max working pressure with- 300 psi (20.6 MPa, 206.8 bar) out ball valve and regulator Oil line max working pressure 2000 psi (137 MPa, 13.7 bar) Grease line max working pressure 5000 psi (344.7 MPa,34.
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
