Water Pump User Manual

Drive and Bearing Housing

6 3A0246C

Installation

1. Apply brown lithium grease supplied with drive

housing kit (5) to gear cluster (17a) and inside of

motor cavity.

2. Align orientation tab on gear housing with slot on

motor and slide gears into motor.

3. Replace and tighten three screws (5c) on motor

(8a). Torque to 200-220 in-lb.

4. Attach bearing housing (9) to gear housing (5a)

(slowly turn motor fan by hand to align gear into

pump connecting rod). Torque four bearing housing

screws (19) to 25-30 ft-lb.

5. Replace motor/pump assembly into pump module.

Replace and tighten two screws (5b) underneath

motor base plate. Torque to 200 - 220 in-lb.

6. Reconnect three wire harnesses (see Wiring

Diagrams, pages 34-36).

7. Replace motor shroud (98) and tighten four screws

(40). Torque to 30-34 in-lb.

8. Replace Pump, page 8.

9. Replace Power Module, see page 7.

ti15629a

17a

ti11735a

ti15630a

ti11734a

ti15624a