Instructions 50:1 Ratio Fire-Ball® Lubrication Pump Portable units for heavy grease. For professional use only. See page 2 for model information, including maximum working pressure and approvals. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. These systems are designed to be used only in pumping non-corrosive and non-abrasive lubricants and grease.
Table of Contents Table of Contents Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Models 225773, 225827, 240883, 240884, and 245695 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Models 225006, 225026, 240880, 240881, and 245696 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
Warnings WARNING SKIN INJECTION HAZARD High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not point dispensing device at anyone or at any part of the body. • Do not put your hand over the fluid outlet. • Do not stop or deflect leaks with your hand, body, glove, or rag.
Installation Installation Grounding Models 225773, 225827, 240883, 240884, and 245695 Refer to FIG. 2 for the following instructions. The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Improper grounding can cause electric shock. Grounding provides an escape wire for the electric current. Ground all of this equipment: • Pump: Use a ground wire and clamp as shown in FIG. 1.
Installation Models 225006, 225026, 240880, 240881, and 245696 Refer to FIG. 3 for the following instructions. 7b 2c, 2d 2a 2a 2b 1. Models 225006 and 240880 : Assembly the base (3) as shown in the Parts Drawing on page 14. Models 225026, 240881, and 245696 : Assemble the truck (3) as shown in the Parts Drawing on page 13. 6 4 5 2. Remove the fluid outlet adapter included with the pump, and screw the holster (6) into the pump outlet, using thread sealant. A 3 3. Place an open 120-lb (54.
Installation Models 222069, 240885, and 245694 Models 222245 and 240882 Refer to FIG. 5 for the following instructions. Refer to FIG. 4 for the following instructions. 1. Remove the cover from the pail and scoop the lubricant from the center to the sides of the pail to make its surface concave. 2. Center the follow plate (5) in the pail opening. Press the plate firmly downward and rotate it over the lubricant surface to eliminate air pockets and prevent channeling. 3.
Installation Models 226012 and 240886 Refer to FIG. 7 for the following instructions unless other wise indicated. 1. Assemble the truck as shown in the Parts Drawing on page 13 but do not assemble the handle. 11. Center the inductor plate (5) in the pail opening. Press down on the pump and rock it back and forth to seat the inductor plate to eliminate air pockets. Continue action until material appears at the vent opening. 12. Close the inductor plate vent by turning the knob clockwise. 2.
Installation Typical Installation The installation shown below is only a guide for selecting and installing system components and accessories. Contact your Graco distributor for assistance in designing a system to suit your particular needs. D B J E C H F G A FIG.
Installation Air Line and Accessories NOTE: Install air line accessories in the order shown in the Typical Installation. • Install the air regulator (C) to control pump speed and pressure. • Install a pump runaway valve (G) to shut off the air to the pump if the pump accelerates beyond the pre-adjusted setting. A pump that runs too fast can be seriously damaged.
Installation 6. Set the air pressure to each pump at the lowest pressure needed to get the desired results. NOTE: A pump runaway valve can be installed not he air line to automatically shut off the pump if it starts to run too slow. Never allow the pump to run dry of the fluid being pumped. A dry pump will quickly accelerate to a high speed, possibly damaging itself. If the pump accelerates quickly or is running too fast, stop it immediately and check the fluid supply.
Parts Parts Ref No 2, Dispense Kit 222070 Ref. 2a 2b 2c 2d 2e Part No. 109151 242056 114558 169971 202577 Description HOSE, 1/4 npt (mbe), 12 ft (3.7 m) VALVE COUPLER, quick-disconnect NIPPLE, quick-disconnect Z-SWIVEL 2b Qty . 1 1 1 1 1 2c 2e 2d Ref No. 2 2a Model 225827, 240884: 35 lb to 50 lb pail size Ref. 1 2 3 4 6 7 Part No.
Parts Model 225026, 245696l, 240881: 120 lb drum size Ref. Part No.
Parts Model 225006, 240880: 120 lb drum size 1 Ref. Part No. Description Qty.
Parts Ref No. 2, Dispense Kit 222838 2b Ref 2a 2b 2c 2d 2e Part No. 109154 242056 114558 169971 202577 Description HOSE VALVE COUPLER, quick-disconnect NIPPLE, quick-disconnect Z-SWIVEL 2d 2c Qty 1 1 1 1 1 2e Ref No. 2 2a Model 222245, 240882: 120 lb drum size Ref 1 2 3 4 5 5a 5b 5c 5d 6 6a 6b 6c 6d 6e 6f 6g 6h 6j 6k 6m 6n 6p 7 Part No.
Parts Model 226012, 240886: 50 lb pail size 3 Ref. Part No. Description Qty. 1 239877 PUMP, 50:1 Fire-Ball, See manual 1 308883 for parts 2 222070 DISPENSE KIT, See parts, page 1 12 3 203650 TRUCK, portable, See parts list on 1 page 13 4 203664 ELEVATOR 1 5 204351 FOLLOW PLATE 1 6 203976 HOLSTER 1 7 240831 CE INSTALLATION KIT, See parts 1 list below, model 240886 1 4 7 2 6 5 Model 240886 shown Ref No. 7, CE Installation Kit 240831 Ref. 7a 7b 7c 7d 7e Part No.
Technical Data Technical Data . 50:1 Ratio Fire-Ball Lubrication Pumps US Maximum fluid working pressure 5000 psi Maximum Air Inlet Pressure 100 psi Sound (dBa) Tested at 100 psi (0.7 MPa, 7 bar) at 40 cycles per minute Sound Pressure Level, measured at 1 meter from unit Sound Power Level, tested in accordance with ISO 9614-2 307878Y Metric 35 MPa, 350 bar 0.7 MPa, 7 bar 77.9 dB(A) 85.
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
