User's Manual

ManualsBrandsGraco ManualsDo-It-Yourself tools307909B

Instructions – Parts List

GRACO INC.ąP.O. BOX 1441ąMINNEAPOLIS, MNą55440-1441

The Glutton

Pump Conversion Kits

Air Valve Conversion Kit 222054

For Pump Models 218061, 218062,

218185 & 218079

Pilot Valve Conversion Kit 221152

For Pump Models 218060, 218061, 218062,

231019, 218185 & 218079

Table of Contents

Installation 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Repair 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Graco Warranty 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Graco Information 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

307909B

Read warnings and instructions.

Parts

Summary of content (10 pages)

PAGE 1
Instructions – Parts List Parts The Glutton Pump Conversion Kits Air Valve Conversion Kit 222054 For Pump Models 218061, 218062, 218185 & 218079 Pilot Valve Conversion Kit 221152 For Pump Models 218060, 218061, 218062, 231019, 218185 & 218079 Table of Contents Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 2
Installation Pressure Relief Procedure WARNING INJECTION HAZARD The system pressure must be manually relieved to prevent the system from starting or spraying accidentally. Fluid under high pressure can be injected through the skin and cause serious injury.
PAGE 3
Installation Installing the Air Valve Conversion Kit 222054 1. Follow the Pressure Relief Procedure. 2. Assemble kit as shown in Fig. 1. 3. Remove mufflers and lock rings from old air valve and install them on new air valve. Fig. 1. 2 2 6 5 3 Lubricate (part of item 1) Lubricate 2 4 2 Torque to 27–45 in/lb (3–5 N.m) 1 Fig. 1 Installing the Pilot Valve Conversion Kit 221152 1. Follow the Pressure Relief Procedure. 2. Assemble kit as shown in Fig. 2.
PAGE 4
Repair Repairing the Air Control Valve NOTE: An Air Valve and Pilot Valve Repair Kit is available, page 5. Parts included in the kit are marked with an asterisk, for example, (106*). Use all the parts in the kit for the best results. Disassembly 1. Follow the Pressure Relief Procedure on page 2. 2. Cut a small slit in the tube ends and disconnect them from the pilot valve fittings, air valve tees (113), and barb fittings (117). 3.
PAGE 5
Repair Repairing the Pilot Valve NOTE: An Air Valve and Pilot Valve Repair Kit is available. See the back cover to order. Parts included in the kit are marked with an asterisk, for example, (210*). Use all the parts in the kit for the best results. Disassembly 1. Follow the Pressure Relief Procedure on page 2. 2. Unscrew the valve cap (203) from each of the valve housings (204) and remove the parts. Clean and inspect the parts for damage. Refer to the Parts Drawing on page 9. 3.
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Parts NOTE: This air valve can be used with the pump’s existing pilot valves. Connect the tubes as shown. 2 2 6 3 5 Lubricate (part of item 1) Lubricate 2 4 2 Torque to 27–45 in/lb (3–5 N.m) 1 Air Valve Conversion Kit 222054 For Pump Models 218061, 218062, 218185 & 218079 Includes items 1 to 6 REF NO. PART NO. DESCRIPTION 1 220902 2 3 054138 104092 4 101888 AIR VALVE ASSY. See pages 4 & 5 for parts & service instructions 1 TUBE, nylon 48 in. SCREW, cap, sch; 10–24 x 0.
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Parts 5 2 7 Apply sealant to threads 2 6 1 3 Press fit using 40–60 lbs force 4 5 Apply sealant 4 Apply sealant 1 Pilot Valve Conversion Kit 221152 For Pump Models 218060, 218061, 218062, 231019, 218185 & 218079 Includes items 1 to 7 REF NO. PART NO. DESCRIPTION 1 221133 2 3 108383 159840 PILOT VALVE ASSY. See pages 6 & 7 for parts & service instructions FITTING, seal, o–ring BUSHING; 1/4–18 npt(f) x 1/8–27 npt(m) QTY 2 2 REF NO. PART NO.
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Parts Air Control Valve 220902 Includes items 101 to 117 116 Apply sealant to threads 117 114* 112 115 108* Press fit Lubricate Apply medium strength sealant to threads. Torque to 7–13 in/lb (0.79–1.47 N.m) 101 *110 105 Torque to 27–45 in/lb (3–5 N.m) 104 111 *109 Lubricate 103 *108 Lubricate *106 Lubricate *107 Lubricate 102 Lubricate 113 Apply sealant Air Control Valve 220902 Includes items 101 to 117 REF NO. PART NO.
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Parts Pilot Valve 221133 Includes items 201 to 210 210* 204 Lubricate 205* Lubricate 201 207 202 Lubricate ID & OD 208 Torque to 27–45 in/lb (3–5 N.m) 206 209* 203 Torque to 7.4–12.5 ft/lb (10–17 N.m) Pilot Valve 221133 Includes items 201 to 210 REF NO. PART NO. DESCRIPTION 201 202 203 204 205* 206 183604 183603 183605 183606 159589 108961 STEM, valve VALVE, air CAP, valve HOUSING, valve O–RING, buna–n SPRING, compression QTY 1 1 1 1 1 1 REF NO. PART NO.
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Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.