User's Manual

ManualsBrandsGraco ManualsLubrication Dispense MetersGraco 308642P V5 V12 EM6 and EM12 Dispense Valves

Instructions -- Parts List

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440--1441

WITH OR WITHOUT ELECTRONIC METERS

V5t V12t EM6t and

EM12tDispense Valves

308642P

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

NotesSee the list on page 3 for Model Numbers

and configurations.

See manual 307965 for information on electronic

meters 244075 and 244076.

V12

Model 238644

EM12

Model 238641

06292A

06294A

Bare Valve

Model 238646

8537A

TI0407

EM6

Model 243599

For dispense of petroleum and synthetic based oils.

1500 psi (10 MPa, 102 bar) Maximum Working Pressure

Table of Contents

Models 3..................................

W arnings 4................................

Installation 6...............................

Operation 9...............................

T roubleshooting 10.........................

Service 11................................

Parts — EM12 and V12 Dispense Valves 12...

Parts — EM6 Dispense Valves 13............

Parts — V5 Dispense Valves 14..............

Technical Data 15..........................

Graco Standard Warranty 16................

Graco Phone Number 16....................

Summary of content (16 pages)

PAGE 1
Instructions -- Parts List WITH OR WITHOUT ELECTRONIC METERS V5t V12t EM6t and EM12tDispense Valves 308642P EN For dispense of petroleum and synthetic based oils. 1500 psi (10 MPa, 102 bar) Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. NotesSee the list on page 3 for Model Numbers and configurations. See manual 307965 for information on electronic meters 244075 and 244076.
PAGE 2
Notes 2 308642
PAGE 3
Models Non-Metered Valves V12 -- with trigger lock With Extension Metered Valves EM12 -- with trigger lock English Meter 238636 3/4 in. swivel, rigid extension 238644 3/4 in. swivel, rigid extension 238637 3/4 in. swivel, flex extension 238645 3/4 in. swivel, flex extension 238640 1/2 in. swivel, rigid extension 238651 1/2 in. swivel, rigid extension 238652 1/2 in. swivel, flex extension 238641 1/2 in. swivel, flex extension Metric Meter 238638 3/4 in.
PAGE 4
Warnings Warning Symbol Caution Symbol WARNING CAUTION This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions. This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions. WARNING WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury. INSTRUCTIONS D This equipment is for professional use only.
PAGE 5
WARNING WARNING SKIN INJECTION HAZARD Fluid from the dispensing valve, leaks, or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury. D Fluid injected into the skin may look like just a cut, but it is a serious injury. Get immediate surgical treatment. D Do not point the dispensing valve at anyone or at any part of the body.
PAGE 6
Installation See manual 307965 for electronic meters installation, operation, parts, and cautions and warnings. NOTE: Numbers in parenthesis, for example (7), and in the Parts Drawings are reference numbers in the Parts List on page12. Typical Installation Fig. 1 shows a typical installation. Additionally, these dispense valves can be installed on a console. CAUTION Do not use this electronic metered dispense valve on non-Graco consoles.
PAGE 7
Installation Pre-Installation Procedure Existing Installation 1. Relieve the pressure. 1. Relieve the pressure. WARNING WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 9. 2. Close the fluid shut-off valve (item J in Fig. 1). To reduce the risk of serious injury, whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 9. 2.
PAGE 8
Installation Grounding Proper grounding is an essential part of maintaining a safe system. To reduce the risk of static sparking, ground all system components per local and national electrical codes. Refer to the user manuals for the pump and other system components to ground the following: 8 308642 D Pump: Follow manufacturer’s recommendations. D Air and Fluid hoses: Use only grounded hoses. D Air compressor: Follow manufacturer’s recommendations. D Fluid supply container: Follow your local code.
PAGE 9
Operation Pressure Relief Procedure WARNING PRESSURIZED EQUIPMENT HAZARD The equipment stays pressurized until pressure is manually relieved. To reduce the risk of serious injury from pressurized fluid, accidental spray from the dispenser or splashing fluid, follow the Pressure Relief Procedure whenever you D Are instructed to relieve pressure D Check, clean, or service any system equipment D Install or clean fluid nozzles 1. Turn off the power supply to the pump. 2.
PAGE 10
Troubleshooting Relieve the pressure before you check or repair the dispensing valve. Be sure all other valves and controls and the pump are operating properly. Problem WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 9. Cause Solution Display does not activate or is showing unintelligent characters. Electronic control is malfunctioning. Replace the electronic control. See instruction manual 307965.
PAGE 11
Service NOTE: See instruction manual 307965 for electronic meter service instructions. Valve Handle Repair 6. Lubricate the cam, and slide it into the valve handle, making sure the notch is oriented as shown in Fig. 3. Ensure that the large end of the pushrod is resting in the notch of the cam. See Fig. 3. NOTE: The large end of the pushrod (30) fits into a notch in the cam (21), which is part of the trigger assembly. It is important that you know this before you remove or install parts. 7.
PAGE 12
Parts — EM12 and V12 Dispense Valves EM12 Models: 238636 to 238643 -- with trigger lock (with electronic meter and extension) V12 Models: 238644, 238645, 238651, and 238652 -- with trigger lock (no meter, includes extension) Bare Valves: 238646 and 238647 -- with trigger lock (no meter, no extension) 7 26a 36 8 Includes items 6, 10--25, and 27--30 5 2 14 35 26b 30 28 15 18 16 27 11 10 6 20 Ref No. 6 7 Part No.
PAGE 13
Parts — EM6 Dispense Valves EM6 Models: 243599 to 243604 -- without trigger lock (with electronic meter and extension) Bare Valve: 243992 bare valve -- without trigger lock (no meter, no extension) 28c 28b Includes items 6, 10--23, and 25--27 7 28a 29c 33 5 2 13 29b 32 29a 27 25 17 14 4 20 14 30a 4 11 10 18 13 15 6 1 30b 25 26 4 23 3 Ref No. Part No.
PAGE 14
Parts — V5 Dispense Valves Model 238647 ---- Bare Valve 2 Ref No. 1* Part No. 238647 Description VALVE Qty 1 Model 222411, Series C ---- For Oil 3 Ref No. 1* 2 1 Part No. 238647 203265 Description VALVE NOZZLE, oil See parts list on page 13. Qty 1 1 Model 222412, Series C ---- For Gear Lube 4 Ref No. 1* 3 Part No. 238647 201701 Description VALVE NOZZLE, gear lube See parts list on page 13. Qty 1 1 Model 222413, Series C ---- For A.T.F. 7853A Ref No. 1* 4 Part No.
PAGE 15
Technical Data NOTE: See instruction manual 307965 for electronic meter Technical Data. Recommended maximum flow rate* V5 dispense valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0 gpm (18.9 lpm) EM6 dispense valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.0 gpm (23.0 lpm) V12 and EM12 dispense valves . . . . . . . . . . . .
PAGE 16
Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.