Instructions – Parts List 10:1 Fire–Ballr 425 Pump 308655J For pumping non–corrosive and non–abrasive oils and lubricants only. 180 psi (12.4 bar) Maximum Incoming Air Pressure 1800 psi (124 bar) Maximum Fluid Working Pressure Model 205626, Series K Universal Pump Model 222065, Series C 55-Gallon Drum Cover-Mount Pump Model 222095, Series C 55-Gallon Drum Bung-Mount Pump Important Safety Instructions. Read all warnings and instructions in this manual. Save these instructions.
Table of Contents Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Air Motor and Throat Service . . . . . . . . . . . . . . . . . . . . . 9 Displacement Pump Service . . . . . . . . . . . . . . . . . . . .
WARNING SKIN INJECTION HAZARD Fluid from the dispensing valve, leaks, or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury. D Fluid injected into the skin may look like just a cut, but it is a serious injury. Get immediate surgical treatment. D Do not point the dispensing valve at anyone or at any part of the body.
Installation The typical installation shown in Fig.1 is only a guide to help you select and install a pump; it is not an actual system design. Contact your Graco distributor for assistance in designing a system to suit your needs. CAUTION Always mount the pump firmly to a bracket or a tank cover. Never operate the pump while it is not mounted. Such use could damage the pump and fittings.
Installation System Accessories CAUTION Do not hang the air accessories directly on the air inlet (E). The fittings are not strong enough to support the accessories and may cause one or more to break. Provide a bracket on which to mount the accessories. NOTE: Install the following accessories in the order shown in Fig. 1. WARNING Four accessories are required in your system: an air shut-off valve/air bleed device, fluid drain valve, thermal relief kit, and ground wire.
Installation Grounding Proper grounding is an essential part of maintaining a safe system. To reduce the risk of static sparking, ground the pump. Check your local electrical code for detailed grounding instructions for your area and type of equipment. Be sure to ground this equipment: To ground the pump, remove the ground screw (Z) and insert through the eye of the ring terminal at end of the ground wire (Y). Fasten the ground screw back onto the pump and tighten securely.
Operation Pressure Relief Procedure WARNING SKIN INJECTION HAZARD To reduce the risk of serious bodily injury, including fluid injection or splashing in the eyes or on the skin, always follow this procedure whenever you shut off the pump, check or service any part of the system, install or change dispensing devices, and when you stop dispensing. 1. Close the bleed-type master air valve (required in your system). 2.
Operation 8. If the pump will be unattended for any period of time, if there is an air supply interruption, or to shut off the system at the end of the work shift, always relieve the pressure. CAUTION Never allow the pump to run dry of the fluid being pumped. A dry pump will quickly accelerate to a high speed, possibly damaging itself, and it may get very hot.
Air Motor and Throat Service Before You Start CAUTION D Be sure you have all necessary parts on hand. Repair Kit 238751 includes repair parts for the air motor and pump. Use all parts in the kit for the best results. Parts included in the kit are marked with one asterisk, for example (19*), in the text and drawings. See the Parts List on page 14. D Two accessory tools should be used: Padded Pliers, 207579, are used to grip the trip rod without damaging its surface, and a 0.125-in. (3.
Air Motor and Throat Service 10. Pull the piston assembly (27) from the air motor base (28), and set it aside. 11. Remove the throat bearing (36) with a 1 5/8-in. socket, remove the seal (2*), and wipe the seat clean with a cloth. 12. Remove the piston/base assembly from the vise, and set it upright on the workbench. 15.
Air Motor and Throat Service 31 15 M 23 25 16 Turn lockwires up. 13 15 22* 31 21* 32* 17* 13 Cut off tops of poppets as indicated by dotted lines. 26* 14 32* 21* 17* 21* 19* 12 L 32* 0.125” (3.18 mm) 27 28 32* 27 14 26* 21* 04422 Fig. 4 Cutaway View 05612 Reassembly 1. Place the piston rod (29) flats in the vise with the air motor up. 2.
Air Motor and Throat Service 12. Grease and reinstall the seal (2*) with the lips down, thread the throat bearing (36) into the air motor base (28), and torque the throat bearing to 30 to 40 ft-lb (41 to 54 N.m) using a 1 5/8-in. socket. 13. Slide the piston rod (29) down through the packing, and lower the piston assembly (27) into the air motor base (28). 14. Carefully lower the cylinder (30) straight down onto the piston assembly (27). Tighten the eight screws (3) that hold the cylinder to the base (28).
Displacement Pump Service Displacement Pump. See Fig 6. Disassembly NOTE: Be sure you have all necessary parts on hand. Repair Kit 238751 includes repair parts for the air motor and pump. Use all parts in the kit for the best results. Parts included in the kit are marked with one asterisk, for example (19*), in the text and drawings. See the Parts List on page 14. 1. Flush the pump.
Parts List Model 205626, Series K Wall-Mount Universal Pump Includes items 1 to 113 Ref No. Part No. 1 2* 3 5 7 11 12 13 15 16 17* 18 19* 20* 21* 22* 23 24 25 26* 27 110247 101578 102656 116343 156698 158359 158360 158362 158364 158367 158377 158378 158379 160261 160618 160623 190929 167585 170709 207391 27a 27b 27c 28 29 14 102975 158361 191544 191545 308655J Description Model 222065, Series C 55-Gallon Drum Cover-Mount Pump Includes items 1 to 113, 150, and 151 Qty.
Parts Drawing 24 1 Torque to 30 to 40 ft-lb (41 to 54 N.m) 2 Torque to 45 to 55 ft-lb (61 to 75 N.m) 3 Lips face down 4 Lips face up 5 When assembling the fluid cylinder (110) over the assembled fluid piston (107, 109, 113), use the piston assembly tool included in repair kit 238751 and steps 21 through 23 on page 12 .
Dimensions Mounting Hole Layout MODEL 205626, Series K 2.25-in. (57.2 mm) diameter clearance hole 45_ 1/2-in. npt air inlet Four 0.406-in. (10.3 mm) holes on 7-in. (177.8 mm) bolt circle 18.4 in. (467 mm) 3/4-in. npt fluid outlet Four threaded holes on bottom of air motor base are 1/4–20 UNC on 4.25-in. (108 mm) bolt circle. Model 205626 25.8 in. (655 mm) 8.0 in. (203.2 mm) diameter of flange 3/4-in. npt muffler port 06035 7.4 in. (188 mm) Note: For sealed tank mounting use gasket 192658.
Performance Chart KEY black curves=fluid outlet pressure gray curves=air consumption 1400 (96.6) A B C D 1300 (89.7) 40 psi (2.8 bar) air pressure 70 psi (4.8 bar) air pressure 100 psi (6.9 bar) air pressure 150 psi (10.4 bar) air pressure 1200 (82.8) Air Consumption ––scfm (m#/min) FLUID OUTLET PRESSURE––psi (bar) 1100 (75.9) 1000 (69.0) D 90 (2.52) 900 (62.1) 800 (55.2) 80 (2.24) C 700 70 (1.96) (48.3) 600 (41.4) 60 (1.68) B 500 50 (1.40) (34.5) 400 40 (1.12) (27.6) A 300 (20.
Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.